Surface chemistry of ordered mesoporous carbons

Ordered mesoporous carbons (OMC) were produced by pyrolysis of hydrocarbons adsorbed in two different silica matrices (MCM-48 and SBA-15), followed by dissolution of the matrix in either hydrofluoric acid or sodium hydroxide. Some carbons were subsequently heat treated at temperatures of up to 1600 °C. The chemistry of the external surface was studied by X-ray photoelectron spectroscopy (XPS) and static secondary ion mass spectroscopy (SIMS). Information on the graphitic order of the surface of the mesopores was obtained from low-pressure nitrogen adsorption data. The external and internal surface of the OMC has a polyaromatic, graphite-like character. This character increases considerably with increasing pyrolysis and/or post-pyrolysis temperature, as expected. According to the XPS and the nitrogen adsorption data, this increase was especially pronounced for temperatures above 1100 °C. In spite of the different pore structures, only small differences in the polyaromatic character were found for OMC synthesised either in a MCM-48 or in a SBA-15 matrix. Differences exist for the non-carbon elements. When hydrofluoric acid is used for dissolution of the silica matrix, organic fluorine compounds are formed. Their concentration is higher when a MCM-48 matrix as opposed to a SBA-15 matrix was used. Dissolution of the silica matrix in sodium hydroxide yielded a less contaminated OMC as compared to dissolution in hydrofluoric acid.     

Synthesis of nanocast ordered mesoporous carbons and their application as electrode materials for supercapacitor

Various nanocast ordered mesoporous carbons (OMCs) were synthesized using mesoporous silicas such as SBA-15, SBA-16, KIT-6, SBA-3 and MCM-48 as templates via nanocasting pathway. The structures of OMCs were analyzed by X-ray diffraction, transmission electron microscope and nitrogen sorption technique. These OMCs with well-defined pore structure were used as model electrode materials for investigating the influence of pore structure on their double layer capacitances. The cyclic voltammetry and galvanostatic charge/discharge measurements were conducted to estimate the capacitive behaviour of OMCs. The results show that the mesopore structures of OMCs play an important role in improving surface utilization for the formation of electrical double layer. OMCs synthesized from SBA-15 and SBA-16 show great advantage over others because their micropores are being easy accessible through the mesopores, thus allowing rapid electrolyte ion diffusion. To achieve a higher specific capacitance (μF cm⁻²), the optimized amount ratio between micropore and mesopore needs to be controlled. In addition, great impact of the electrode disc thickness on the capacitive performance was demonstrated by a series of careful measurements.     

Ordered mesoporous carbons (OMC) as supports of electrocatalysts for direct methanol fuel cells (DMFC): Effect of carbon precursors of OMC on DMFC performances

This paper presents the effect of graphitic character of ordered mesoporous carbons (OMCs) on the performances of OMC supported catalysts for direct methanol fuel cells (DMFC). Two OMC samples with hexagonal mesostructure were prepared from phenanthrene and sucrose by nano-replication method using mesoporous silica as a template. Structural characterizations revealed that both OMCs exhibited large BET surface area and uniform mesopores, while the OMC synthesized from phenanthrene exhibited lower sheet resistance than the OMC derived from sucrose. The Pt nanoparticles were supported on both OMCs with very high dispersion, as the particle size was estimated under 3 nm despite high metal loading of 60 wt.%. In DMFC single cell test, the OMC supported Pt catalysts exhibited much higher performance than the commercial catalyst, which may be attributed to the high surface area and uniform mesopore networks of OMC. In particular, it was found that the performance of OMC supported catalysts can be significantly enhanced by lowering the resistance of OMC.     

An overview of ordered mesoporous material SBA-15: synthesis,functionalization and application in oxidation reactions

Ordered mesoporous materials are attracting wide concern because of their applications in the field of catalysis, adsorption, separations, drug delivery systems and gas sensors owing of their extremely high surface area combined with well-defined pore structures with narrow pore size distributions. Various mesoporous materials such as MCM-41, MCM-48, SBA-15 and SBA-16 have been reported in past two decades. Synthesis of mesoporous materials involves the concept of aggregation of surfactants as structure directing agents under acidic or basic conditions. The dimensions of these mesopores can be obtained by type of surfactant, auxiliary chemicals and synthesis conditions. At present, SBA-15 has attracted more attention among different mesoporous silica structures due to their desirable properties such as thick pore wall and hexagonal mesopores (4–12 nm), high surface area, ease of synthesis and functionalization and high thermal and mechanical stability. In last few years, great effort has been made on the development of various methods for the synthesis of mesoporous materials as support for oxidation reactions. The aim of this review article is to focus mainly on mesoporous SBA-15 together with its application as support for various oxidation reactions.     

High quality mesoporous materials prepared by supercritical fluid extraction: effect of curing treatment on their structural stability

Mesoporous molecular sieves like SBA-1, SBA-3, MCM-41 and MCM-48 are generally synthesized by using a quaternary ammonium surfactant as a structure-directing agent to form a porous silica framework. The used templating agent is conventionally removed for producing mesopores by calcination at high temperature. In this study, supercritical fluid extraction (SFE) has been employed to remove organic templates from these materials. We found that more than 80% of the templating agent can be successfully removed by using this technique. Among these materials, SBA-3 was observed to experience the collapse of mesoporous structures upon the SFE process. Thus, we have proposed pre-SFE thermal aging as a curing treatment method and found that it has significantly improved the mesoporous structural stability of SBA-3. In the meantime, this curing method has lead to these SFE-processed materials with better ordered mesoporous structures, such as SBA-3 having specific surface area as large as 1670 m²/g.     

Superior electric double layer capacitors using ordered mesoporous carbons

This paper reports for the first time superior electric double layer capacitive properties of ordered mesoporous carbon (OMCs) with varying ordered pore symmetries and mesopore structure. Compared to commercially used activated carbon electrode, Maxsorb, these OMC carbons have superior capacitive behavior, power output and high-frequency performance in EDLCs due to the unique structure of their mesopore network, which is more favorable for fast ionic transport than the pore networks in disordered microporous carbons. As evidenced by N₂ sorption, cyclic voltammetry and frequency response measurements, OMC carbons with large mesopores, and especially with 2-D pore symmetry, show superior capacitive behaviors (exhibiting a high capacitance of over 180 F/g even at very high sweep rate of 50 mV/s, as compared to much reduced capacitance of 73 F/g for Maxsorb at the same sweep rate). OMC carbons can provide much higher power density while still maintaining good energy density. OMC carbons demonstrate excellent high-frequency performances due to its higher surface area in pores larger than 3 nm. Such ordered mesoporous carbons (OMCs) offer a great potential in EDLC capacitors, particularly for applications where high power output and good high-frequency capacitive performances are required.     

Mesoporous silicas containing carboxylic acid: Preparation,thermal degradation,and catalytic performance

The calcination and thermal degradation behaviors of surfactants in mesoporous silicas SBA-15 and MCM-41 were investigated by FT-IR, ¹³C CP/MAS NMR, TG/DTA, and GPC. It was found that carboxylic acid-containing products were generated as active components in the mesopores of SBA-15 and MCM-41 from the triblock copolymer (PEO)₂₀(PPO)₇₀(PEO)₂₀ and cetyltrimethylammonium bromide (CTAB), respectively; the latter materials were used as templates. The carboxylic acid-containing mesoporous silica obtained showed a catalytic activity for hydrolysis of sucrose. The acidity was evaluated by means of NaOH titration. The acidity sensitively depended on both the calcination temperature and the atmosphere; the maximum appeared at 150 °C in air for SBA-15 where the highest activity was observed. However, the product in MCM-41 showed a lower catalytic activity than that in SBA-15. The SBA-15 product was easily leached from the mesopores of SBA-15 into the solution, but the degree of leaching for MCM-41 was considerably smaller than that for SBA-15.     

Silica, carbon and boron nitride monoliths with hierarchical porosity prepared by spark plasma sintering process

Silica SBA-15, carbon CMK-3, boron nitride (BN), the latter synthesized from the first two compounds as templates, are mesoporous materials in the form of powders. They have a high specific surface area and an important mesoporous volume. The porosity is organized with the hexagonal symmetric space group p6mm. For selected applications, it could be interesting to preserve these characteristics with materials in a well-defined shape at a macroscopic scale (few millimeters to centimeter). Spark plasma sintering (SPS) is a well-known technique which allows to prepare monoliths with relatively mild conditions. The SPS technique has been used on these mesoporous powders without charge or with a uniaxial charge and at temperatures of 600 °C, 800 °C for silica, 1100 °C, 1300 °C for carbon and 1600 °C, 1700 °C for boron nitride during 1–5 min. The nitrogen adsorption/desorption isotherms reveal that the obtained monoliths present high specific surface area (300–500 m²/g) and important mesoporous volume. The coexistence of interconnected mesoporosity and macroporosity (with volume’s close value) was observed by SEM and TEM, while the XRD and TEM characterization show that the mesoporosity organization is partially preserved.     

Ordered mesoporous carbons with controlled particle sizes as catalyst supports for direct methanol fuel cell cathodes

The ordered mesoporous carbons (OMCs) with various primary particle sizes were synthesized and the effect of the particle size of the OMC supports on their performance for the oxygen reduction reaction (ORR) in direct methanol fuel cells was investigated. The ordered mesoporous silica (OMS) templates with particle sizes of 100, 300, and 700 nm (OMS-100, -300, and -700) were synthesized by changing the synthesis pH and Na content in the silica source, sodium silicate. The OMCs with similar particle sizes and morphologies (OMC-100, -300, and -700) were faithfully replicated by using the corresponding OMSs as templates and phenanthrene as a carbon source. Structural characterizations revealed that three OMCs exhibit uniform mesopores of 4–5 nm and BET surface areas of 600–800 m² g⁻¹. The Pt nanoparticles of ca. 3 nm were supported onto these OMCs and the resulting Pt/OMC catalysts were tested for the ORR. The three OMC supported catalysts exhibited the catalyst utilization efficiencies and ORR activities of similar range, with the values of Pt/OMC-300 catalyst being slightly higher than the other two catalysts.     

Synthesis of mesoporous carbon supports via liquid impregnation of polystyrene onto a MCM-48 silica template

Mesoporous MCM-48 was synthesised and used as a template to synthesise mesoporous carbon materials. Polystyrene, the carbon source, together with sulfuric acid and toluene were added to the template (160 °C for 6 h) and this procedure generated a low surface area carbon supported/MCM-48 material. A repeat addition and carbonisation step was needed to form the precursor carbon/MCM-48 material that was pyrolysed at 900 °C to generate graphitic mesoporous carbon materials, characterised by XRD, HR-TEM, Raman spectroscopy and surface area analysis. The effect of the amount of polystyrene as well as the role of the pyrolysis temperature on the final product was investigated. This synthesis methodology can readily be controlled to produce partially ordered graphitic mesoporous carbon supports with predictable pore width and surface area.     

The influence of carbon source on the wall structure of ordered mesoporous carbons

A series of ordered mesoporous carbons (OMCs) have been synthesized by filling the pores of siliceous SBA-15 hard template with various carbon precursors including sucrose, furfuryl alcohol, naphthalene and anthracene, followed by carbonization and silica dissolution. The carbon replicas have been characterized by powder XRD, TEM and N₂ adsorption techniques. Their electrochemical performance used as electric double-layer capacitors (EDLCs) were also conducted with cyclic voltammetry and charge-discharge cycling tests. The results show that highly ordered 2D hexagonal mesostructures were replicated by using all these four carbon sources under the optimal operation conditions. Physical properties such as mesoscopic ordering, surface areas, pore volumes, graphitic degrees, and functional groups are related to the precursors, but pore sizes are shown minor relationship with them. The sources, which display high yields to carbons, for example, furfuryl alcohol and anthracene are favorable to construct highly ordered mesostructures even at high temperatures (1300 °C). OMCs prepared from non-graphitizable sources such as sucrose and furfuryl alcohol display amorphous pore walls, and large surface areas and pore volumes. The functional groups in the precursors like sucrose and furfuryl alcohol can be preserved on carbon surfaces after the carbonization at low temperatures but would be removed at high temperatures. The graphitizable precursors with nearly parallel blocks and weak cross-linkage between them like anthracene are suitable for deriving the OMCs with graphitic walls. Therefore, the OMCs originated from sucrose and furfuryl alcohol behave the highest capacitances at a carbonization of 700 °C among the four carbons due to the high surface areas and plenty of functional groups, and a declination at high temperatures possibly attribute to the depletion of functional groups. Anthracene derived OMCs has the lowest capacitance carbonized at 700 °C, and a steady enhancement when heated at high temperatures, which is attributed to the graphitization. The OMCs derived from naphthalene have the stable properties such as relatively high surface areas, few electroactive groups and limited graphitizable properties, and in turn medium but almost constant capacitances.     

Catalytic Behavior of Alumina-Promoted Sulfated Zirconia Supported on Mesoporous Silica in Butane Isomerization

Alumina-promoted sulfated zirconia was supported on mesoporous molecular sieves of pure-silica MCM-41 and SBA-15. The catalysts were prepared by direct impregnation of metal sulfate onto the as-synthesized MCM-41 and SBA-15 materials, followed by solid state dispersion and thermal decomposition. Measurements of XRD and nitrogen adsorption isotherms showed that the structures of resultant materials retain well-ordered pores, even with ZrO₂ loading as high as 50 wt%. The characterization results indicated that most of the promoted sulfated zirconia were well dispersed on the internal surface of the ordered mesopores. The catalytic behavior of the alumina-promoted sulfated zirconia supported on mesoporous silica was studied in n-butane isomerization. The supports of mesoporous structures led to high dispersion of sulfated zirconia in the meta-stable tetragonal phase, which was the catalytic active phase. The high performance of alumina-promoted catalysts was ascribed to the sulfur retention by alumina.     

Epoxidation of propene on vanadium species supported on silica supports of different structure

Silica supports such as mesoporous materials (SBA-3, SBA-15 and MCM-41), silicalite and amorphous silica were used for accommodation of vanadium species introduced on the support surface by means of impregnation, with vanadium concentration from 1 to 7 wt.%. Catalysts were characterised by means of XRD, low temperature adsorption/desorption of nitrogen, DR UV–vis and Raman spectra and also H₂-TPR measurements. Isolated vanadium species dispersed in the channels of mesoporous SBA-3 with pores diameter related to micropores range, seems to be the most active for propene epoxidation.     

Impact of framework structure of ordered mesoporous carbons on the performance of supported Pt catalysts for oxygen reduction reaction

Ordered mesoporous carbons (OMCs) are investigated as support materials for Pt catalysts for oxygen reduction reaction (ORR). Three types of OMCs (CMK-3, CMK-3G, and CMK-5) are prepared by a nanocasting method using ordered mesoporous silica, SBA-15, as a template. These OMCs with the same hexagonal mesostructure have different carbon frameworks and graphiticity, which can affect their surface area and microporosity. Pt nanoparticles with an average size of 1 nm are uniformly supported on the three OMCs and Ketjenblack® and their electrochemical performance and durability are evaluated. Pt/CMK-3G exhibits the highest electrochemically active surface area, kinetic current density, mass activity, and half-wave potential, whereas Pt/CMK-3 shows the lowest values. Pt/CMK-3G also shows the highest ORR activity after an accelerated durability test, with a minimal shift in half-wave potential. The higher ORR activity of Pt/CMK-3G is attributed to the formation of highly crystalline Pt particles as well as its highly graphitic, crystalline carbon structure, which causes the weak adsorption of surface oxide and a strong interaction between the Pt particles and the support. Moreover, we can establish that the mass activity of the catalysts is nearly inversely proportional to the micropore volume of the carbon supports.     

Synthesis of an ordered mesoporous carbon with graphitic characteristics and its application for dye adsorption

An ordered mesoporous carbon (OMC) was prepared by a chemical vapor deposition technique using liquid petroleum gas (LPG) as the carbon source. During synthesis, LPG was effectively adsorbed in the ordered mesopores of SBA-15 silica and converted to a graphitic carbon at 800 °C. X-ray diffraction and nitrogen adsorption/desorption data and high-resolution transmission electron microscopy (HRTEM) of the OMC confirmed its ordered mesoporous structure. The OMC was utilized as an adsorbent in the removal of dyes from aqueous solution. A commercial powder activated carbon (AC) was also investigated to obtain comparative data. The efficiency of the OMC for dye adsorption was tested using acidic dye acid orange 8 (AO8) and basic dyes methylene blue (MB) and rhodamine B (RB). The results show that adsorption was affected by the molecular size of the dye, the textural properties of carbon adsorbent and surface-dye interactions. The adsorption capacities of the OMC for acid orange 8 (AO8), methylene blue (MB) and rhodamine B (RB) were determined to be 222, 833, and 233 mg/g, respectively. The adsorption capacities of the AC for AO8, MB, and RB were determined to be 141, 313, and 185 mg/g, respectively. The OMC demonstrated to be an excellent adsorbent for the removal of MB from wastewater.     

Ordered mesoporous carbons: Implication of surface chemistry, pore structure and adsorption of methyl mercaptan

Three ordered mesoporous carbon materials (OMC) were prepared by pyrolysis of sucrose filled in the mesoporous channels of SBA-15 at three different temperatures of 600 °C (OMC-600), 850 °C (OMC-850) and 1100 °C (OMC-1100), and followed by dissolution of the silica matrix in hydrofluoric acid. The pore structures and surface characteristics of the OMC materials were evaluated using XRD, nitrogen adsorption, FTIR spectroscopy, pH of carbon surface, and the amount of acidic surface groups from Boehm titration, respectively. The increase of the pyrolysis temperature resulted in an increase in surface pH, but a decrease in the amount of acidic surface groups. The surface area and micro- and mesopore volumes increased by increasing the pyrolysis temperature from 600 °C to 850 °C, but there were no significant changes in these properties above 850 °C. In this paper, adsorption characteristics of methyl mercaptan on the OMC materials were studied using a dynamic adsorption method in a fixed bed. The results showed that the adsorption of methyl mercaptan was strongly influenced by pore structure and surface chemistry of the OMC.     

Bridging mesoporous carbon particles with carbon nanotubes

The enhancement of the electrical conductivity (EC) of a porous carbon is highly desirable in many applications, especially in those associated with storage and conversion of electrochemical energy. In this work, we demonstrated an approach to largely increasing the EC of ordered mesoporous carbon (OMC) by bridging the OMC particles with carbon nanotubes (CNTs). Infiltration of the pores of ordered mesoporous SBA-15 silica with a carbon precursor yielded a carbon/mesoporous silica composite, which was further used as a support for Ni catalyst. Subsequently, catalytic growth of CNTs on the Ni-supported composite surface was carried out using the chemical vapor deposition (CVD) method with benzene as the carbon precursor. Removal of the silica framework and the metal catalyst left behind OMC particles bridged with CNTs. The EC of the OMC was increased from 138 S/m (before bridging) to 645 S/m (after bridging). Because of the significant enhancement of EC and the availability of mesopores, the cyclability of the hybrid carbon materials as a negative electrode used in rechargeable lithium-ion batteries was significantly improved.     

Ordered mesoporous carbons synthesized by a modified sol-gel process for electrosorptive removal of sodium chloride

Capacitive deionization (CDI) represents an alternative process to remove the ions from the brackish water. In this study two series of ordered mesoporous carbons (OMCs) that demonstrated the potential use for capacitive desalination have been synthesized by a modified sol-gel process involving nickel salts. It was shown that the preferred formation of crown-ether type complexes between nickel ions and triblock copolymers resulted in higher BET surface area and smaller mesopores. As the electrode materials for CDI, OMC obtained by the addition of NiSO₄ · 6H₂O exhibited best electrochemical performance compared with other OMCs and a commercial activated carbon either in 0.1 M NaCl solution or in 0.0008 M NaCl solution, plus the amount of adsorbed ions measured by a flow through apparatus reached 15.9 μmol g⁻¹ and the ions could be fully released into the solution. The excellent electrosorption desalination performance of OMC obtained by the addition of NiSO₄ · 6H₂O was ascribed to its high BET surface area of 1491 m² g⁻¹ and ordered mesopores of 3.7 nm. Based on these results, it is deduced that the modified sol-gel process might be a potential method of obtaining the excellent electrode materials for CDI.     

Impact of surface loading on catalytic activity of regular and low micropore SBA-15 in the Knoevenagel condensation

The mesopores of SBA-15 are well-suited for immobilizing catalytic aminosilanes for converting substrates for fine chemicals, but these materials have micropores that could impact the observed reaction rate of immobilized catalysts. Materials are synthesized with conventional methods that produce micropores (Regular Micropore SBA-15; REG) and compared to materials with limited to no micropore volume (NMP SBA-15). These materials are functionalized with aminosilanes for testing in the Knoevenagel condensation. For low amine loadings, NMP materials have a higher observed reaction rate compared to REG materials, achieving twice the conversion in the same time. As the surface density increases, the reaction rate for NMP materials decreases since organosilane functionalization consumes surface silanols that interact cooperatively with the amine. Regardless of surface density, the NMP materials have higher observed reaction rate than the REG materials. These results demonstrate the importance of reducing micropore volume to create highly active catalytic materials.     

Highly Effective Oxidative Dehydrogenation of Propane Over Vanadia Supported on Mesoporous SBA-15 Silica

Vanadia-containing mesoporous SBA-15 catalysts were prepared and characterized for the oxidative dehydrogenation (ODH) of propane. It is demonstrated that the vanadia-supported SBA-15 catalysts exhibit a much higher catalytic activity than those reported in the literature obtained over vanadium-supported mesoporous MCM-41 catalysts in the ODH of propane. The high catalytic performance of the mesoporous SBA-15 catalysts is attributed to the particularly large pore diameters and low surface acidity.