共查询到20条相似文献,搜索用时 171 毫秒
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阐述柔性印刷线路板 (FPCB)覆盖层四排密集精密小孔的冲压工艺 ,分析冲压产生孔边毛边、凹模强度低、凸模易断等问题 ,并设计合理的冲压工艺和模具结构 相似文献
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提出了瞬时间隙的概念 ,研究了瞬时间隙对冲孔剪口质量的影响 ,对普通冲孔工艺与精密无飞边冲孔工艺凸、凹模间的瞬时间隙进行了对比分析 ,认为普通冲孔时瞬时间隙不定常是造成剪口质量差的根本原因 ,而无飞边精密冲孔时凸、凹模间为负间隙 ,其瞬时间隙保持定常 ,因此可使剪口光洁剪切带长度提高 1.5倍 ,且冲制的孔无纵向飞边 相似文献
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在Dynaform软件中,对汽车某冲压件进行冲压模拟分析,提出了具有圆滑特点的工艺补充面的设计思想,有效改善板料在凹模内流动情况,避免拉裂等缺陷产生。通过反复的工艺修改、比较及重分析,确定了合理的工艺补充面及拉延筋的布置形式,仿真计算结果满意。为实际生产提供参考,证明了仿真设计方法的实用性。 相似文献
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《计算机集成制造系统》2015,(6)
为减少冲压回弹导致的模具型面补偿的次数,在一步法模面几何修正的基础上,提出了反求因子补偿法:通过逆向工程技术获得试模冲压件的数字模型,将该模型当作假想的理论模型进行成形、回弹模拟,计算出仿真回弹量;由试模模面和试模件取差值获得真实补偿量,进而计算出补偿因子。假定在冲压件小变形、仿真参数、冲压工艺不变的情况下补偿因子基本保持不变,对实际设计零件做回弹仿真,再引入该补偿因子,计算出模具补偿型面。实验结果表明,该方法通过一次模面补偿,可有效控制回弹,提高补偿效率。 相似文献
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An Analysis of Draw-Wall Wrinkling in a Stamping Die Design 总被引:4,自引:0,他引:4
F.-K. Chen Y.-C. Liao 《The International Journal of Advanced Manufacturing Technology》2002,19(4):253-259
Wrinkling that occurs in the stamping of tapered square cups and stepped rectangular cups is investigated. A common characteristic
of these two types of wrinkling is that the wrinkles are found at the draw wall that is relatively unsup-ported. In the stamping
of a tapered square cup, the effect of process parameters, such as the die gap and blank-holder force, on the occurrence of
wrinkling is examined using finite-element simulations. The simulation results show that the larger the die gap, the more
severe is the wrinkling, and such wrinkling cannot be suppressed by increasing the blank-holder force. In the analysis of
wrinkling that occurred in the stamping of a stepped rectangular cup, an actual production part that has a similar type of
geometry was examined. The wrinkles found at the draw wall are attributed to the unbalanced stretching of the sheet metal
between the punch head and the step edge. An optimum die design for the purpose of eliminating the wrinkles is determined
using finite-element analysis. The good agreement between the simulation results and those observed in the wrinkle-free production
part validates the accuracy of the finite-element analysis, and demonstrates the advantage of using finite-element analysis
for stamping die design. 相似文献
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常用的广告牌射灯灯罩是一种复杂成形件,由于灯光反射度的要求,表面要求比较高,所以成形难度较大,通过对其结构和冲压工艺分析和计算,制定了一套可行的成形工艺,设计了一种复合模具,拉深成形和凸缘切边一次完成,再通过一副横向和纵向冲孔模完成冲孔,全套生产工艺仅需两副模具。介绍了该成形复合模具的结构、灯罩的冲压过程和模具的设计要点。 相似文献
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KBE-based stamping process paths generated for automobile panels 总被引:1,自引:2,他引:1
Jinqiao Zheng Yilin Wang Zhigang Li 《The International Journal of Advanced Manufacturing Technology》2007,31(7-8):663-672
As automobile body panels are one kind of sheet metal part with groups of free form surfaces, the process planning is more
complicated than common sheet metal stamping to implode effectively and practically. Based on KBE, new frameworks have been
presented as intelligent master model at the system level and as procedure model at the activity level. In accordance with
these frameworks, an intelligent CAPP system has been specifically developed. Based on feature technology, features have been
extracted and represented by the object-oriented method. Stamping features and their parameters have been defined and extracted
based on feature technology and stamping process rules. The whole product knowledge has been represented by frames which directly
map to objects (or features) in the object-oriented sense. Relevant appropriate operations features have been assigned to
stamping features of a product based on feature-operation criteria, parameters of the stamping feature and their correlativity.
This assignment is a decision-making activity using a set of rules with a decision-making tree and model-based reasoning methods.
With knowledge between operations, such as operations order constraint (do-after) and operations combination constraint, process
paths have been improved based on relevant intelligent reasoning methods. Based on the relationships (preferred-to) between
processes and machines/dies, the structure of die and machine for each process can be identified, since the process route
has been determined. In this stamping process planning, the procedure and information have been controlled by a process control
structure that is associative and integrated. 相似文献
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Sripati Sah Robert X. Gao 《The International Journal of Advanced Manufacturing Technology》2011,55(1-4):121-132
This paper presents an analysis of the dynamic contact pressure distribution at the sheet metal-tooling interface in normal and defective panel stamping operations. Specifically, the stamping of a 1.27?×?20?×?15?cm rectangular aluminum alloy panel has been simulated using finite-element modeling methods. The modeling results are leveraged to determine the forces acting on sensors embedded in the die structure. Based on these results, a customized stamping test bed has been designed, which incorporates an array of force sensors embedded into the stamping die to enable online measurement of the forces in the die. The force measurements are processed by the thin plate spline numeric surface interpolation method to evaluate a continuous contact pressure distribution map of the die cavity. The pressure distribution in the die cavity in normal and defective scenarios has been presented along with a suggested volume thresholding method for automated defect detection. By leveraging the numeric surface generation method to analyze experimental data, the present study establishes the basis for intelligent tooling and in-process monitoring for improved observability in sheet metal stamping. 相似文献
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In modem manufacturing, a new type of sheet metal part with step cross-section in both inner hole and outer edge is proposed. The traditional stamping separating processes can only produce sheet metal part with vertical cross-section. According to the latest developing theory and potential of cold pressure forming: combination of pressure and cold forging, a new flow control forming of sheet metal(FCF) is excogitated based on blanking process of general stamping and combined with cold forging processes such as extrusion and coining, etc, which is aiming at the above-mentioned new type of sheet metal part. With utilization of this new process, the new type of sheet metal parts can be manufactured. In order to shorten the testing period, the numerical simulation was carried out by using DEFORM-3D software, and both deformation and mechanics rules were analyzed. Based on the simulation, both punching part and blanked parts of this new type were successfully developed. Then a new conception of optimal distance between the step walls of inner hole and outside edge was proposed and the design principle for its numerical value was inferred. Furthermore, a mold set for combination of stamping & cold forging was designed and manufactured, by which the technologic experiments were taken for validation with Aluminum plate of thickness 2.35 mm for power battery cover board, which verified the principle of the distance between the step walls. The research of cold pressure forming of thin sheet metal with step cross-section is significant, not only to the development of modem mechanical manufacture, but also to metal plastic forming science. 相似文献