Combination of CO2 reforming and partial oxidation of methane to produce syngas over Ni/SiO2 and Ni–Al2O3/SiO2 catalysts with different precursors

Ni/SiO₂ and Ni–Al₂O₃/SiO₂ catalysts were prepared by incipient wetness impregnation using citrate and nitrate precursors and tested with a reaction of combination of CO₂ reforming and partial oxidation of methane to produce syngas (H₂/CO). The catalytic activity of Ni/SiO₂ and Ni–Al₂O₃/SiO₂ greatly depended on interaction between NiO and support. NiO strongly interacted with support formed small nickel particles (about 4 nm for NiSC which is abbreviation of Ni/SiO₂ prepared with Nickel citrate precursor) after reduction. The small nickel particles over NiSC catalysts exhibited a good catalytic performance.     

High-performance Ni–SiO2 for pressurized carbon dioxide reforming of methane

The SiO₂ and Ni–SiO₂ were synthesized via the complex-decomposition method by using different organic acids as the complexing agent and fuel. The Ni-supported SiO₂ from different sources was prepared by the incipient impregnation method. The Ni–SiO₂ and Ni/SiO₂ were comparatively evaluated for carbon dioxide reforming of methane (CDR) under severe conditions of CH₄/CO₂ = 1.0, T = 750 °C, GHSV = 53200 mL g⁻¹ h⁻¹, and P = 0.1–1.0 MPa. The materials were fully characterized by XRD, XPS, TEM, TG-DSC, H₂-TPR, and N₂ adsorption-desorption at −196 °C. It was found that the complexing agent and preparation method of the catalyst significantly affected its surface area, the size and dispersion of Ni, the reduction behavior, and the coking and sintering properties, which determine the activity and stability of the catalyst for CDR. As a result, a highly active and stable Ni–SiO₂ for pressurized CDR was obtained by optimizing the complexing agent.     

Thermophysical properties and devitrification of SrO–La2O3–Al2O3–B2O3–SiO2-based glass sealant for solid oxide fuel/electrolyzer cells

Thermal behaviors and stability of glass/glass–ceramic-based sealant materials are critical issues for high temperature solid oxide fuel/electrolyzer cells. To understand the thermophysical properties and devitrification behavior of SrO–La₂O₃–Al₂O₃–B₂O₃–SiO₂ system, glasses were synthesized by quenching (25 − X)SrO–20La₂O₃–(7 + X)Al₂O₃–40B₂O₃–8SiO₂ oxides, where X was varied from 0.0 mol% to 10.0 mol% at 2.5 mol% interval. Thermal properties were characterized by dilatometry and differential scanning calorimetry (DSC). Microstructural studies were performed by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). All the compositions have a glass transition temperature greater than 620 °C and a crystallization temperature greater than 826 °C. Also, all the glasses have a coefficient of thermal expansion (CTE) between 9.0 × 10⁻⁶ K⁻¹ and 14.5 × 10⁶ K⁻¹ after the first thermal cycle. La₂O₃ and B₂O₃ contribute to glass devitrification by forming crystalline LaBO₃. Al₂O₃ stabilizes the glasses by suppressing devitrification. Significant improvement in devitrification resistance is observed as X increases from 0.0 mol% to 10.0 mol%.     

Oxidative steam reforming of ethanol over Ni/Al2O3 catalysts promoted by CeO2, ZrO2 and CeO2–ZrO2

Oxidative steam reforming of ethanol at low oxygen to ethanol ratios was investigated over nickel catalysts on Al₂O₃ supports that were either unpromoted or promoted with CeO₂, ZrO₂ and CeO₂–ZrO₂. The promoted catalysts showed greater activity and a higher hydrogen yield than the unpromoted catalyst. The characterization of the Ni-based catalysts promoted with CeO₂ and/or ZrO₂ showed that the variations induced in the Al₂O₃ by the addition of CeO₂ and/or ZrO₂ alter the catalyst's properties by enhancing Ni dispersion and reducing Ni particle size. The promoters, especially CeO₂–ZrO₂, improved catalytic activity by increasing the H₂ yield and the CO₂/CO and the H₂/CO values while decreasing coke formation. This results from the addition of ZrO₂ into CeO₂. This promoter highlights the advantages of oxygen storage capacity and of mobile oxygen vacancies that increase the number of surface oxygen species. The addition of oxygen facilitates the reaction by regenerating the surface oxygenation of the promoters and by oxidizing surface carbon species and carbon-containing products.     

Plasma-reduced Ni/γ–Al2O3 and CeO2–Ni/γ–Al2O3 catalysts for improving dry reforming of propane

Pristine Ni/γ–Al₂O₃ and CeO₂–Ni/γ–Al₂O₃ catalysts were prepared by co-impregnation technique for dry reforming of propane. X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM) were used to examine the structure and morphology of the catalysts before and after the reforming reactions. The excellent interaction between catalyst active phases was observed in both CeO₂–Ni/γ–Al₂O₃ and Ni/γ–Al₂O₃ stabilized with polyethelene glycol (Ni/γ–Al₂O₃–PEG). Towards C₃H₈ and CO₂ conversion, the CeO₂–Ni/γ–Al₂O₃ and Ni/γ–Al₂O₃–PEG showed improved catalytic activity when compared to the pristine Ni/γ–Al₂O₃ catalyst. Interestingly, high H₂ concentration was achieved with the CeO₂–Ni/γ–Al₂O₃ and high CO concentration with the Ni/γ–Al₂O₃–PEG, which is due to the nanoconfinement of nickel particles within the support and favorable metal-support interaction as a result of plasma reduction. The CeO₂–Ni/γ–Al₂O₃ catalyst exhibited better stability for anti-sintering and coke resistance, thus exhibiting high reactivity and durability in the dry reforming.     

Rh promoted and ZrO2/Al2O3 supported Ni/Co based catalysts: High activity for CO2 reforming,steam–CO2 reforming and oxy–CO2 reforming of CH4

Ni (2.5 wt%) and Co (2.5 wt%) supported over ZrO₂/Al₂O₃ were prepared by following a hydrolytic co-precipitation method. The synthesized catalysts were further promoted by Rh incorporation (0.01–1.00 wt%) and tested for their catalytic performance for dry CO₂ reforming, combined steam–CO₂ reforming and oxy–CO₂ reforming of methane for production of syngas. The catalysts were characterized by using N₂ physical adsorption, XRD, H₂–TPR, SEM, CO₂–TPD, NH₃–TPD, TEM and TGA. The results revealed that ZrO₂ phase was in crystalline form in the catalysts along with amorphous Al oxides. Ni and Co were confirmed to be in their respective spinel phases that were reducible to metallic form at 800 °C under H₂. Ni and Co were well dispersed with their nano-crystalline nature. The catalyst with 0.2% loading of Rh showed superior performance in the studied reactions for reforming of methane. This catalyst also showed good coke resistance ability for dry CO₂ reforming reaction with 3.8 wt% of carbon formation during the reaction as compared to 11.6 wt% carbon formation over the catalyst without Rh. The catalyst performance was stable throughout the reaction time for CH₄ conversions, irrespective of carbon formation with slight decline (～1%) in CO₂ conversion. For dry CO₂ reforming reaction, this catalyst showed good conversion for both CH₄ and CO₂ (67.6% and 71.8% respectively) with a H₂/CO ratio of 0.84, while for the Oxy-CO₂ reforming reaction, the activity was superior with CH₄ and CO₂ conversions (73.7% and 83.8% respectively) and H₂/CO ratio of 1.05.     

High-performance biofilm photobioreactor based on a GeO2–SiO2–chitosan-medium-coated hollow optical fiber

To improve hydrogen production performance, this paper describes a novel approach for fabricating a biofilm photobioreactor by adsorption of the photosynthetic bacteria (PSB) Rhodopseudomonas palustris CQK 01 on a hollow optical fiber (HOF) with a GeO₂–SiO₂–chitosan medium (GSCM) coating. The composition of the coating is analyzed using Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy. The biocompatibility of the GSCM-coated HOF and the PSB in the hungry condition are examined. We also quantitatively investigate the biofilm dry weight; protein, polysaccharide, bacteriochlorophyll, carotenoid, and ATP contents of the biofilm cell; and average H₂ production rates. The GSCM-coated HOF exhibits enhanced the biofilm biomass, improved the biofilm activity, and an increased H₂ production rate. The proposed photobioreactor yielded fairly stable long-term performance with a hydrogen production rate of 2.65 mmol/L/h, which is 1.56 and 1.51 times higher than those of photobioreactors with an uncoated HOF and with a fiber having a roughened surface obtained by wrapping it in wire mesh, respectively.     

Methane reforming with carbon dioxide over a Ni/ZiO2–SiO2 catalyst: Influence of pretreatment gas atmospheres

Carbon dioxide reforming of methane to synthesis gas was studied over Ni/ZrO₂–SiO₂ catalyst under different pretreatment atmospheres. Characterization using powder X-ray diffraction, H₂ temperature-programmed reduction, H₂ temperature-programmed hydrogenation, TG/DTA, XPS, Raman spectra and transmission electron microscopy techniques revealed that gas atmospheres employed in the catalyst pretreatment have a significant influence on the catalytic performance. The helium-pretreated catalyst was found to be the most suitable catalyst for this application, showing the improved catalytic performance. More specifically, helium pretreatment facilitated the generation of well-distributed active metal sites while the heterogeneity of Ni components upon H₂ pretreatment degraded catalytic activity of metal sites considerably. Pretreatment under CO atmosphere resulted in the formation of carbon encapsulated metal species thus causing catalyst deactivation severely. Inefficient reduction under CH₄ activation and the presence of a great amount of carbonaceous species, disfavor the production of synthesis gas during the dry reforming.     

Laminar burning velocities and flame characteristics of CO–H2–CO2–O2 mixtures

Laminar burning velocities of CO–H₂–CO₂–O₂ flames were measured by using the outwardly spherical propagating flame method. The effect of large fraction of hydrogen and CO₂ on flame radiation, chemical reaction, and intrinsic flame instability were investigated. Results show that the laminar burning velocities of CO–H₂–CO₂–O₂ mixtures increase with the increase of hydrogen fraction and decrease with the increase of CO₂ fraction. The effect of hydrogen fraction on laminar burning velocity is weakened with the increase of CO₂ fraction. The Davis et al. syngas mechanism can be used to calculate the syngas oxyfuel combustion at low hydrogen and CO₂ fraction but needs to be revised and validated by additional experimental data for the high hydrogen and CO₂ fraction. The radiation of syngas oxyfuel flame is much stronger than that of syngas–air and hydrocarbons–air flame due to the existence of large amount of CO₂ in the flame. The CO₂ acts as an inhibitor in the reaction process of syngas oxyfuel combustion due to the competition of the reactions of H + O₂ = O + OH, CO + OH = CO₂ + H and H + O₂(+M) = HO₂(+M) on H radical. Flame cellular structure is promoted with the increase of hydrogen fraction and is suppressed with the increase of CO₂ fraction due to the combination effect of hydrodynamic and thermal-diffusive instability.     

H2 and CO production over a stable Ni–MgO–Ce0.8Zr0.2O2 catalyst from CO2 reforming of CH4

Ni–Ce_0.8Zr_0.2O₂ and Ni–MgO–Ce_0.8Zr_0.2O₂ catalysts were investigated for H₂ production from CO₂ reforming of CH₄ reaction at a very high gas hourly space velocity of 480,000 h⁻¹. Ni–MgO–Ce_0.8Zr_0.2O₂ exhibited higher catalytic activity and stability (CH₄ conversion >95% at 800 °C for 200 h). The outstanding catalytic performance is mainly due to the basic nature of MgO and an intimate interaction between Ni and MgO.     

Synthesis and electrochemistry of cubic rocksalt Li–Ni–Ti–O compounds in the phase diagram of LiNiO2–LiTiO2–Li[Li1/3Ti2/3]O2

On the basis of extreme similarity between the triangle phase diagrams of LiNiO₂–LiTiO₂–Li[Li_1/3Ti_2/3]O₂ and LiNiO₂–LiMnO₂–Li[Li_1/3Mn_2/3]O₂, new Li–Ni–Ti–O series with a nominal composition of Li_1+z/3Ni_1/2−z/2Ti_1/2+z/6O₂ (0 ≤ z ≤ 0.5) was designed and attempted to prepare via a spray-drying method. XRD identified that new Li–Ni–Ti–O compounds had cubic rocksalt structure, in which Li, Ni and Ti were evenly distributed on the octahedral sites in cubic closely packed lattice of oxygen ions. They can be considered as the solid solution between cubic LiNi_1/2Ti_1/2O₂ and Li[Li_1/3Ti_2/3]O₂ (high temperature form). Charge–discharge tests showed that Li–Ni–Ti–O compounds with appropriate compositions could display a considerable capacity (more than 80 mAh g⁻¹ for 0.2 ≤ z ≤ 0.27) at room temperature in the voltage range of 4.5–2.5 V and good electrochemical properties within respect to capacity (more than 150 mAh g⁻¹ for 0 ≤ z ≤ 0.27), cycleability and rate capability at an elevated temperature of 50 °C. These suggest that the disordered cubic structure in some cases may function as a good host structure for intercalation/deintercalation of Li⁺. A preliminary electrochemical comparison between Li_1+z/3Ni_1/2−z/2Ti_1/2+z/6O₂ (0 ≤ z ≤ 0.5) and Li_6/5Ni_2/5Ti_2/5O₂ indicated that charge–discharge mechanism based on Ni redox at the voltage of >3.0 V behaved somewhat differently, that is, Ni could be reduced to +2 in Li_1+z/3Ni_1/2−z/2Ti_1/2+z/6O₂ while +3 in Li_6/5Ni_2/5Ti_2/5O₂. Reduction of Ti⁴⁺ at a plateau of around 2.3 V could be clearly detected in Li_1+z/3Ni_1/2−z/2Ti_1/2+z/6O₂ with 0.27 ≤ z ≤ 0.5 at 50 °C after a deep charge associated with charge compensation from oxygen ion during initial cycle.     

Cu/MnOx–CeO2 and Ni/MnOx–CeO2 catalysts for the water–gas shift reaction: Metal–support interaction

Monometallic copper and nickel catalysts supported on cerium-manganese mixed oxides are prepared, characterized and evaluated for the Water–Gas Shift (WGS) reaction. Active metal loading of 2.5 wt% and 7.5 wt% are used to impregnate MnO_x–CeO₂ supports with 30% and 50% Mn:Ce molar ratio. The structure of the samples strongly depends on both the active metal employed and the manganese content in the mixed support. For both Cu and Ni samples, the best catalytic behavior is found in samples supported on the MnO_x–CeO₂ oxides with 30% Mn:Ce molar ratio, as a result of the presence of Cu_xMn_yO₄ spinel-type phases in the case of copper catalysts and the presence of a NiMnO₃ mixed oxide with defect ilmenite structure in the case of nickel catalysts.     

Production of syngas via autothermal reforming of methane in a fluidized-bed reactor over the combined CeO2–ZrO2/SiO2 supported Ni catalysts

Production of syngas via autothermal reforming of methane (MATR) in a fluidized bed reactor was investigated over a series of combined CeO₂–ZrO₂/SiO₂ supported Ni catalysts. These combined CeO₂–ZrO₂/SiO₂ supports and supported Ni catalysts were characterized by nitrogen adsorption, XRD, NH₃-TPD, CO₂-TPD and H₂-TPR. It was found that the combined supports integrated the advantages of SiO₂ and CeO₂, ZrO₂. That is, they have bigger surface area (about 300 m²/g) than pure CeO₂ and ZrO₂, stronger acidity and alkalescence than that of pure SiO₂, and enhanced the mobility of H adatoms. Ni species dispersed highly on these combined CeO₂–ZrO₂/SiO₂ supports, and became more reducible. Ni catalysts on the combined supports possess higher CO₂ adsorption ability, higher methane activation ability and exhibited higher activity for MATR. H₂/CO ratio in product gas could be controlled successfully in the range of 0.99–2.21 by manipulating the relative concentrations of CO₂ and O₂ in feed.     

A study on electrical conductivity of chemosynthetic Al2O3–2SiO2 geoploymer materials

Al₂O₃–2SiO₂ amorphous powders are synthesized by sol–gel method with tetraethoxysilane (TEOS) and aluminum nitrate (ANN) as the starting materials. The microstructure and phase structure of the powders are investigated by SEM and XRD analysis. Geopolymer materials samples are prepared by mechanically mixing stoichiometric amounts of calcined Al₂O₃–2SiO₂ powders and sodium silicate solutions to allow a mass ratio of Na₂O/Al₂O₃ = 0.4, 0.375, 0.35, 0.325, 0.288, 0.26, 0.23 or 0.2 separately, and finally to form a homogenous slurry at a fixed H₂O/Na₂O mole ratio = 11.7. The results show that the synthetic Al₂O₃–2SiO₂ powders have polycondensed property and their compressive strengthes are similar to that of nature metakaolin geopolymer materials. The results also show that the water consumption is not the main influencing factor on electrical conductivity of harden geopolymer materials but it can intensively affect the microstructure of geopolymer materials. In addition, the electrical conductivity of harden geopolymer sample is investigated, and the results show that the geopolymer materials have a high ionic electrical conductivity of about 1.5 × 10⁻⁶ S cm⁻¹ in air at room temperature.     

Synthesis gas production from CO2 reforming of methane over Ni–Ce/SiO2 catalyst: The effect of calcination ambience

Ni–Ce/SiO₂ catalysts were prepared by calcination under Ar, CO₂, O₂ and H₂ ambience, and applied in CO₂ reforming of methane for synthesis gas production. BET, XRD, XPS, TPR, SEM, TEM and TPH techniques were employed to characterize the fresh and used catalysts. Highly dispersed nickel oxides bearing stronger interaction with SiO₂ prevented the metal sintering. The formation of reactive carbon species on Ni–Ce/SiO₂ catalyst calcined under Ar ambience effectively promoted the carbon elimination and kept the catalyst more stable. Nevertheless, the oxygen storage capacity of CeO₂ might partly lose on Ni–Ce/SiO₂ calcined under H₂ ambience. As a result, the inhibition of carbon elimination and the deposition of inert carbon were responsible for its partial deactivation.     

Characterization and activity test of commercial Ni/Al2O3, Cu/ZnO/Al2O3 and prepared Ni–Cu/Al2O3 catalysts for hydrogen production from methane and methanol fuels

In this study, methane and methanol steam reforming reactions over commercial Ni/Al₂O₃, commercial Cu/ZnO/Al₂O₃ and prepared Ni–Cu/Al₂O₃ catalysts were investigated. Methane and methanol steam reforming reactions catalysts were characterized using various techniques. The results of characterization showed that Cu particles increase the active particle size of Ni (19.3 nm) in Ni–Cu/Al₂O₃ catalyst with respect to the commercial Ni/Al₂O₃ (17.9). On the other hand, Ni improves Cu dispersion in the same catalyst (1.74%) in comparison with commercial Cu/ZnO/Al₂O₃ (0.21%). A comprehensive comparison between these two fuels is established in terms of reaction conditions, fuel conversion, H₂ selectivity, CO₂ and CO selectivity. The prepared catalyst showed low selectivity for CO in both fuels and it was more selective to H₂, with H₂ selectivities of 99% in methane and 89% in methanol reforming reactions. A significant objective is to develop catalysts which can operate at lower temperatures and resist deactivation. Methanol steam reforming is carried out at a much lower temperature than methane steam reforming in prepared and commercial catalyst (275–325 °C). However, methane steam reforming can be carried out at a relatively low temperature on Ni–Cu catalyst (600–650 °C) and at higher temperature in commercial methane reforming catalyst (700–800 °C). Commercial Ni/Al₂O₃ catalyst resulted in high coke formation (28.3% loss in mass) compared to prepared Ni–Cu/Al₂O₃ (8.9%) and commercial Cu/ZnO/Al₂O₃ catalysts (3.5%).     

Methane dry reforming on Ni/Ce0.75Zr0.25O2–MgAl2O4 and Ni/Ce0.75Zr0.25O2–γ-alumina: Effects of support composition and water addition

Nickel catalysts (10wt.%) supported on MgAl₂O₄ and γ-Al₂O₃ were prepared by the wet impregnation method and promoted with various contents of Ce_0.75Zr_0.25O₂. X-ray diffraction (XRD), BET surface area, scanning electron microscopy (SEM), thermal gravimetric analysis (TGA), H₂-temperature programmed reduction (TPR) and CO₂-temperature programmed desorption (TPD) were employed to observe the characteristics of the prepared catalysts. Ni/γ-Al₂O₃ and Ni/Ce_0.75Zr_0.25O₂ (5wt.%)–MgAl₂O₄ showed better activity in CO₂ methane reforming with 75.7(0.93) and 75.4(0.82) CH₄ conversions (and H₂/CO ratio). H₂O was added to feed in the range of H₂O/(CH₄ + CO₂): 0.1–0.5 to suppress reverse water gas shift (RWGS) effect and adjusting H₂/CO ratio. The CH₄ conversions (and H₂/CO) increased to 81(1.1) with 0.5 water/carbon mole ratio in Ni/γ-Al₂O₃ and 85(1.2) with 0.2 water/carbon mole ratio in Ni/Ce_0.75Zr_0.25O₂ (5wt.%)–MgAl₂O₄. The stability of Ni/Ce_0.75Zr_0.25O₂ (5wt.%)–MgAl₂O₄ in the presence and absence of water was investigated. Coke formation and amount in used catalysts were examined by SEM and TGA, respectively. The results showed that the amount of carbon was suppressed and negligible coke formation (less than 3%) was observed in the presence of 0.2 water/carbon mole ratio over Ni/Ce_0.75Zr_0.25O₂ (5wt.%)–MgAl₂O₄ catalyst.     

The graphene-meso-macroporous SiO2 supported Pt–Ni alloy nanocatalyst for preferential oxidation of CO in H2-rich gases

In this work, nanoparticles of Pt–Ni alloy were supported on a new kind of composite which composed of graphene sheets and meso-macroporous SiO₂, and the composite supported Pt–Ni catalyst was applied to the preferential oxidation of CO (CO-PROX) in H₂-rich gases. The bimetallic Pt–Ni alloy catalyst was characterized by using techniques of SEM, TEM, XRD, TPR, CO chemisorptions and XPS. The catalyst showed excellent catalytic performance for CO-PROX with high activity at low temperature, high selectivity and very good stability, which was attributed to the following characters of the catalyst: Pt–Ni nanoparticles were in alloy state and highly dispersed, Pt–Ni nanoparticles were preferentially loaded on the surface of graphene sheets, and the meso-macroporosity of the composite markedly improved the mass transferring ability. This is a case study, and this kind of catalysts can be extended to other gas–solid catalytic reactions.     

Hydrogen-storage properties of gravity cast and melt spun Mg–Ni–Nb2O5 alloys

95%(gravity cast Mg–23.5Ni)–-5%Nb₂O₅ alloy was prepared by horizontal ball milling in n-hexane of gravity cast Mg–23.5wt%Ni with Spex milled Nb₂O₅. Melt spun Mg–23.5wt%Ni after heat treatment at 523 K for 1 h was also ground by planetary ball milling with finer Nb₂O₅ prepared by milling with NaCl. The activated 90%(melt spun Mg–23.5Ni)–10%Nb₂O₅ alloy shows higher hydriding and dehydriding rates than the activated 95%(gravity cast Mg–23.5Ni)–5%Nb₂O₅ alloy, thanks to the homogeneous distribution of fine Mg₂Ni phase in melt spun Mg–23.5Ni and the finer Nb₂O₅ addition to melt spun Mg–23.5Ni, which leads to the effective diminution of the Mg particle size. The activated 90%(ms Mg–23.5Ni)–10%Nb₂O₅ alloy absorbs 4.70 wt%H at 573 K under 12 bar H₂ for 10 min, and desorbs 4.75 wt%H at 573 K under 1.0 bar H₂ for 25 min.     

ZrO2–SiO2/Nafion composite membrane for polymer electrolyte membrane fuel cells operation at high temperature and low humidity

Recast Nafion^® composite membranes containing ZrO₂–SiO₂ binary oxides with different Zr/Si ratios are investigated for polymer electrolyte membrane fuel cells (PEMFCs) at temperatures above 100 °C. Fine particles of the ZrO₂–SiO₂ binary oxides, same as an inorganic filter, are synthesized from a sodium silicate and a carbonate complex of zirconium by a sol–gel technique. The composite membranes are prepared by blending a 10% (w/w) Nafion^®-water dispersion with the inorganic compound. All composite membranes show higher water uptake than unmodified membranes, and the proton conductivity increases with increasing zirconia content at 80 °C. By contrast, the proton conductivity decreases with zirconia content for the composite membranes containing binary oxides at 120 °C. The composite membranes are tested in a 9-cm² commercial single cell at both 80 °C and 120 °C in humidified H₂/air under different relative humidity (RH) conditions. Composite membrane containing the ZrO₂–SiO₂ binary oxide (Zr/Si = 0.5) give the best performance of 610 mW cm⁻¹ under conditions of 0.6 V, 120 °C, 50% RH and 2 atm.