Application of Plackett–Burman experimental design to optimize biohydrogen fermentation by E. coli (XL1-BLUE)

Escherichia coli is attractive for biotechnological hydrogen production. Compared to other biohydrogen producing bacteria e.g. Clostridium species, E. coli is able to tolerate oxygen, fast growing and well-characterized in physiological and biochemical terms. According to the well known metabolic pathways of E. coli, the hydrogen production from different substrates is dependent on the membrane-boundary formate-hydrogen lyase (FHL) enzyme complex. The efficiency and economic success of hydrogen fermentation are influenced by the applied operational conditions. In this work the optimal conditions (composition of broth, inoculum size, stirring speed) for biohydogen fermentation using E. coli (XL1-BLUE) were investigated by experimental design. We found that among the several variables only formate compound plays a key role in hydrogen formation and the optimal conditions for biohydrogen production were identified as follows: 30 mM formate, 5 g/l yeast extract, 10 g/l tryptone, 3.33 g/l NaCl, 0.05 g dry cell weight/l initial cell density and 220 rpm stirring rate, where productivity and yield were 426 ml H₂ l⁻¹ d⁻¹ and 0.41 mol H₂/mol formate, respectively.     

Hydrogen production from C1 compounds by a novel marine hyperthermophilic archaeon Thermococcus onnurineus NA1

A novel marine hyperthermophile, Thermococcus onnurineus NA1, was found to grow on C1 carbon compounds, such as formate and carbon monoxide (CO), and produce hydrogen (H₂). In the present study, the growth and H₂ production of NA1 were examined to determine its potential as H₂ producer. NA1 showed relatively high specific growth rates, 0.48 h⁻¹ and 0.40 h⁻¹ with CO (20%, v/v) and formate (100 mM), respectively, when cultivated in batch mode in a minimal salt medium fortified with 1.0 g L⁻¹ yeast extract. On the other hand, cell growth in both cases stopped at approximately 6 h and the final cell densities were extremely low at 18.2 and 12.1 mg protein L⁻¹ with CO and formate, respectively. The maximum final cell density could be improved greatly to 36.0 mg protein L⁻¹ by optimizing CO content (50%, v/v) and yeast extract concentration (4.0 g L⁻¹), but it was still very low. During the cell growth, formate and CO were used as energy source rather than carbon source. In the resting cell experiments, NA1 exhibited remarkably high H₂ production activities as 385.0 and 207.5 μmol mg protein⁻¹ h⁻¹ for CO and formate, respectively. When formate (100 mM) or CO (100%, v/v) was added repeatedly at 30–35 h intervals, NA1 showed consistent H₂ production for 3 cycles with a yield of approximately 1.0 mol H₂ mol⁻¹ for both CO and formate. This study suggests that T. onnurineus NA1 has a high H₂ production potential from formate or CO but a method for achieving a high cell density culture is needed.     

Enhanced bio-hydrogen production by immobilized Clostridium sp. T2 on a new biological carrier

Biological mycelia pellets, which are formed spontaneously in the process of Aspergillus niger Y3 fermentation, were explored as carrier for immobilization of Clostridium sp. T2 to improve hydrogen production. Batch fermentation tests showed that optimal dosage and size of mycelia pellets for hydrogen production were 0.350 g 150 ml⁻¹ medium and 1.5 mm. Under these conditions, hydrogen production with immobilized cells on mycelia pellets was further investigated in continuous stirred-tank reactor (CSTR) with hydraulic retention time (HRT) ranging from 12 to 8 h. It obtained that the maximum hydrogen production rate reached 2.76 mmol H₂ L⁻¹ h⁻¹ at 10 h HRT, which was 40.8% higher than the carrier-free process, but slightly lower than the counterpart immobilized in sodium alginate with the value of 3.15 mmol H₂ L⁻¹ h⁻¹. SEM observation showed that abundant cells were closely adhered to mycelia pellets. The present results indicate the potential of using mycelia pellets as biological carrier for enhancing hydrogen production.     

Sulfate-reducing bacteria as new microorganisms for biological hydrogen production

Sulfate-reducing bacteria (SRB) have an extremely high hydrogenase activity and in natural habitats where sulfate is limited, produce hydrogen fermentatively. However, the production of hydrogen by these microorganisms has been poorly explored. In this study we investigated the potential of SRB for H₂ production using the model organism Desulfovibrio vulgaris Hildenborough. Among the three substrates tested (lactate, formate and ethanol), the highest H₂ production was observed from formate, with 320 mL L⁻¹_medium of H₂ being produced, while 21 and 5 mL L⁻¹_medium were produced from lactate and ethanol, respectively. By optimizing reaction conditions such as initial pH, metal cofactors, substrate concentration and cell load, a production of 560 mL L⁻¹_medium of H₂ was obtained in an anaerobic stirred tank reactor (ASTR). In addition, a high specific hydrogen production rate (4.2 L g⁻¹_dcw d⁻¹; 7 mmol g⁻¹_dcw h⁻¹) and 100% efficiency of substrate conversion were achieved. These results demonstrate for the first time the potential of sulfate reducing bacteria for H₂ production from formate.     

Hydrogen permeation behavior of Nb30Ti35Ni35−xCox (x = 0…35) alloys containing high fractions of eutectic

The hydrogen permeability of cast Nb₃₀Ti₃₅Ni_35−xCo_x (x = 0…35) alloys is found to increase with the Co content, induced by the tailored microstructures containing high fractions of eutectic and less primary phase. Among the cast alloys, Nb₃₀Ti₃₅Co₃₅ consisting entirely of eutectic exhibits the highest permeability, particularly 2.65 × 10⁻⁸ mol H₂ m⁻¹ s⁻¹ Pa^−0.5 at 673 K. This permeability is further increased to 3.58 × 10⁻⁸ mol H₂ m⁻¹ s⁻¹ Pa^−0.5 by aligning eutectic grains perpendicularly to the membrane surface using directional solidification. The high permeability is attributed to the high hydrogen solubility and diffusivity in alloys. Our work demonstrates that hydrogen permeable alloys containing high fractions of eutectic may exhibit high permeability by adequately optimizing morphology, volume fraction and alignment of the bcc-Nb phase in the eutectic as the pathways for hydrogen permeation.     

Photo-catalytic hydrogen production over Fe2O3 based catalysts

The hydrogen photo-evolution was successfully achieved in aqueous (Fe_1−xCr_x)₂O₃ suspensions (0 ≤ x ≤ 1). The solid solution has been prepared by incipient wetness impregnation and characterized by X-ray diffraction, BET, transport properties and photo-electrochemistry. The oxides crystallize in the corundum structure, they exhibit n-type conductivity with activation energy of ∼0.1 eV and the conduction occurs via adiabatic polaron hops. The characterization of the band edges has been studied by the Mott Schottky plots. The onset potential of the photo-current is ∼0.2 V cathodic with respect to the flat band potential, implying a small existence of surface states within the gap region. The absorption of visible light promotes electrons into (Fe_1−xCr_x)₂O₃-CB with a potential (∼−0.5 V_SCE) sufficient to reduce water into hydrogen. As expected, the quantum yield increases with decreasing the electro affinity through the substitution of iron by the more electropositive chromium which increases the band bending at the interface and favours the charge separation. The generated photo-voltage was sufficient to promote simultaneously H₂O reduction and SO₃²⁻ oxidation in the energetically downhill reaction (H₂O + SO₃²⁻ → H₂ + SO₄²⁻, ΔG = −17.68 kJ mol⁻¹). The best activity occurs over Fe_1.2Cr_0.8O₃ in SO₃²⁻ (0.1 M) solution with H₂ liberation rate of 21.7 μmol g⁻¹ min⁻¹ and a quantum yield 0.06% under polychromatic light. Over time, a pronounced deceleration occurs, due to the competitive reduction of the end product S₂O₆²⁻.     

High-flux H2 separation membranes from (Pd/Au)n nanolayers

A novel strategy for the preparation of supported PdAu alloy layers allows the facile and fast fabrication of highly permeable and selective H₂ separation membranes from refractory metals via electroless plating and low-temperature alloying. Homogenous alloying of multiple, separately deposited Pd and Au layers with thickness in the nm range required less than one week at 773 K under atmospheric H₂ as evidenced by X-ray diffraction and H₂ permeation measurements. The H₂ permeation rate JH₂ became stable within a day even, reaching 0.62 mol m⁻² s⁻¹ at 773 K and ΔPH₂ = 100 kPa. The corresponding N₂ leak rate remained constant during a 350 h experiment, resulting in an ideal H₂/N₂ selectivity of 1400 and demonstrating that such membranes tolerate extended operation at that temperature well.     

Dark fermentative bio-hydrogen production from waste wheat starch using co-culture with periodic feeding: Effects of substrate loading rate

Dark fermentation experiments were performed for bio-hydrogen production from ground wheat starch solution (10 ± 1 g l⁻¹) using periodic feeding and effluent removal. A mixed culture of Clostridium butyricum-NRRL 1024 and Clostridium pasteurianum-NRRL B-598 were used with an initial biomass ratio of 1/1.Effects of wheat starch loading rate on the rate and yield of bio-hydrogen formation were investigated. Substrate loading rate was varied between 0.54 and 5.52 g d⁻¹ (HRT = 6-60 h). The highest hydrogen formation rate (280 ml d⁻¹), volumetric hydrogen formation rate (1857 ml H₂ l⁻¹ d⁻¹) and volatile fatty acids (VFAs) concentration were obtained with a substrate loading rate of 5.52 g d⁻¹ (HRT = 6 h). The highest hydrogen yield (109 ml H₂ g TS ⁻¹) was obtained with a substrate loading rate of 1.38 g d⁻¹.     

Superporous P(2-hydroxyethyl methacrylate) cryogel-M (M:Co,Ni, Cu) composites as highly effective catalysts in H2 generation from hydrolysis of NaBH4 and NH3BH3

Highly porous p(2-hydroxyethyl methacrylate) p(HEMA) cryogels were synthesized via cryopolymerization technique and used as template for Co, Ni, and Cu nanoparticle preparation, then as composite catalyst systems in H₂ generation from hydrolysis of both NaBH₄ and NH₃BH₃. Due to their highly porous and open microstructures, p(HEMA)-Co cryogel composites showed very effective performances in H₂ production from hydrolysis of both chemical hydrides. The characterization of p(HEMA) cryogels, and their metal composites was determined via various techniques including swelling experiments, digital camera images, SEM and TEM images, AAS and TGA measurements. The effect of various parameters on the hydrolysis reaction of NaBH₄ such as metal types, concentration of chemical hydrides, amounts of catalyst, alkalinity of reaction medium and temperature were investigated in detail. It was found that Co nanoparticles are highly active catalysts in H₂ generation reactions from both hydrides. The hydrogen generation rate (HGR) of p(HEMA)-Co was 1596 (mL H₂) (min)⁻¹ (g of Co)⁻¹ which is quite good in comparison to reported values in the literature. Furthermore, kinetic parameters of p(HEMA)-Co metal composites such as energy, enthalpy and entropy were determined as Ea = 37.01 kJmol⁻¹, ΔH# = 34.26 kJmol⁻¹, ΔS# = −176,43 Jmol⁻¹ K⁻¹, respectively.     

Sustained hydrogen production from formate using immobilized recombinant Escherichia coli SH5

Biohydrogen is an ideal energy carrier for mobile chemical fuel cells, but its use is often limited by unavailability of sustained H₂ production system(s). Here, we developed a compact system for H₂ production from formate based on immobilized cells of recombinant Escherichia coli SH5. Three different matrices were tested as immobilization medium, among which agar showed the best performance in mechanical stability and permeability of substrate(s) and/or gaseous products (H₂ and CO₂). To explore and optimize the H₂ production capability of the immobilized cells, the conditions for cell immobilization including cell loading and agar concentration as well as the factors affecting H₂ production rate such as temperature, pH, and substrate concentration were studied in detail. A maximum volumetric production rate of 2.4 L H₂ L⁻¹ h⁻¹ was obtained when the immobilized cells were incubated with 350 mM sodium formate at pH 6.5 and 37 °C. Periodic supplementation of 200 mM formate with 20 mM glucose at pH 6.5 maintained the high H₂ production rate for a prolonged period of 10 h. We believe that our process can be developed for sustained H₂ production and is applicable to the operation of fuel cells in small-scale.     

Photo-fermentative hydrogen gas production from dark fermentation effluent of acid hydrolyzed wheat starch with periodic feeding

Hydrogen gas production by photo-fermentation of dark fermentation effluent of acid hydrolyzed wheat starch was investigated at different hydraulic residence times (HRT = 1-10 days). Pure Rhodobacter sphaeroides (NRRL B-1727) culture was used in continuous photo-fermentation by periodic feeding and effluent removal. The highest daily hydrogen gas production (85 ml d⁻¹) was obtained at HRT = 4 days (96 h) while the highest hydrogen yield (1200 ml H₂ g⁻¹ TVFA) was realized at HRT = 196 h. Specific and volumetric hydrogen formation rates were also the highest at HRT = 96 h. Steady-state biomass concentrations and biomass yields increased with increasing HRT. TVFA loading rates of 0.32 g L⁻¹ d⁻¹ and 0.51 g L⁻¹ d⁻¹ resulted in the highest hydrogen yield and formation rate, respectively. Hydrogen gas yield obtained in this study compares favorably with the relevant literature reports probably due to operation by periodic feeding and effluent removal.     

Scheme of thermal compression of hydrogen (TCH) using MmNi4.25Al0.75 recovered with ethyl alcohol and handled under non protective atmospheres

A MmNi_4.25Al_0.75 intermetallic was obtained by low energy mechanical alloying and low temperature heating at 600 °C for 24 h under Ar. The intermetallic was recovered from milling chamber using ethyl alcohol, dried, stored and handled under air at room conditions. Structure was characterized by XRD. A maximum stability temperature of 160 °C was obtained from non-isothermal DSC measurement under air. The kinetics of oxidation at 200 °C was analyzed. A maximum reaction degree (α = 0.1) was obtained after 2500 s of treatment. The hydrogen sorption properties of samples were studied by volumetric measurements. Hydrogen maximum mass percent capacity (mass %) was reached in less than 300 s. The thermodynamic sorption properties were measured. Values of ΔH_f = −29 ± 2 kJ mol⁻¹ and ΔS_f = 197 ± 10 J mol⁻¹ K⁻¹ were obtained for absorption process and ΔH_d = 28 ± 2 kJ mol⁻¹ and ΔS_d = 189 + 10 J mol⁻¹ K⁻¹ were obtained for desorption process. From these results, a one-stage of thermal compression of hydrogen is proposed with a standard compression ratio (R_c) of 5.71 in the 25–80 °C range.     

Production of biohydrogen from sugars and lignocellulosic biomass using Thermoanaerobacter GHL15

The effect of culture parameters on hydrogen production using strain GHL₁₅ in batch culture was investigated. The strain belongs to the genus Thermoanaerobacter with 98.9% similarity to Thermoanaerobacter yonseiensis and 98.5% to Thermoanaerobacter keratinophilus with a temperature optimum of 65–70 °C and a pH optimum of 6–7. The strain metabolizes various pentoses, hexoses, and disaccharides to acetate, ethanol, hydrogen, and carbon dioxide. However substrate inhibition was observed above 10 mM glucose concentration. Maximum hydrogen yields on glucose were 3.1 mol H₂ mol⁻¹ glucose at very low partial pressure of hydrogen. Hydrogen production from various lignocellulosic biomass hydrolysates was investigated in batch culture. Various pretreatment methods were examined including acid, base, and enzymatic (Celluclast^® and Novozyme 188) hydrolysis. Maximum hydrogen production (5.8–6.0 mmol H₂ g⁻¹ dw) was observed from Whatman paper (cellulose) hydrolysates although less hydrogen was produced by hydrolysates from other examined lignocellulosic materials (maximally 4.83 mmol H₂ g⁻¹ dw of grass hydrolysate). The hydrogen yields from all lignocellulosic hydrolysates were improved by acid and alkaline pretreatments, with maximum yields on grass, 7.6 mmol H₂ g⁻¹ dw.     

Sugarcane vinasse as substrate for fermentative hydrogen production: The effects of temperature and substrate concentration

The present study aimed to evaluate the hydrogen production of a microbial consortium using different concentrations of sugarcane vinasse (2–12 g COD L⁻¹) at 37 °C and 55 °C. In mesophilic tests, the increase in vinasse concentration did not significantly impact the hydrogen yield (HY) (from 1.72 to 2.23 mmol H₂ g⁻¹ COD_influent) but had a positive effect on the hydrogen production potential (P) and hydrogen production rate (R_m). On the other hand, the increase in the substrate concentration caused a drop in HY from 2.31 to 0.44 mmol H₂ g⁻¹ COD_influent in the tests performed at 55 °C with vinasse concentrations from 2 to 12 g COD L⁻¹. The mesophilic community was composed of different species within the Clostridium genus, and the thermophilic community was dominated by organisms affiliated with the Thermoanaerobacter genus. Not all isolates affiliated with the Clostridium genus contributed to a high HY, as the homoacetogenic pathway can occur.     

Dark fermentation of acid hydrolyzed ground wheat starch for bio-hydrogen production by periodic feeding and effluent removal

Dark fermentation of acid hydrolyzed ground wheat starch for bio-hydrogen production by periodic feeding and effluent removal was investigated at different feeding intervals. Ground wheat was acid hydrolyzed at pH = 3 and T = 121 °C for 30 min using an autoclave. The resulting sugar solution was subjected to dark fermentation with periodic feeding and effluent removal. The feed solution contained 9 ± 0.5 g L⁻¹ total sugar supplemented with some nutrients. Depending on the feeding intervals hydraulic residence time (HRT) was varied between 6 and 60 h. Steady-state daily hydrogen production increased with decreasing HRT. The highest daily hydrogen production (305 ml d⁻¹) and volumetric hydrogen production rate (1220 ml H₂ L⁻¹ d⁻¹) were obtained at HRT of 6 h. Hydrogen yield (130 ml H₂ g⁻¹ total sugar) reached the highest level at HRT = 24 h. Effluent total sugar concentration decreased, biomass concentration and yield increased with increasing HRT indicating more effective sugar fermentation at high HRTs. Dark fermentation end product profile shifted from acetic to butyric acid with increasing HRT. High acetic/butyric acid ratio obtained at low HRTs resulted in high hydrogen yields.     

Bio-hydrogen production from acid hydrolyzed waste ground wheat by dark fermentation

Waste ground wheat was subjected to acid hydrolysis (pH = 3.0) at 90 °C for 15 min using an autoclave. The sugar solution obtained from acid hydrolysis was subjected to dark fermentation for hydrogen gas production after neutralization. In the first set of experiments, initial total sugar concentration was varied between 3.9 and 27.5 g L⁻¹ at constant biomass (cell) concentration of 1.3 g L⁻¹. Biomass concentration was varied between 0.28 g L⁻¹ and 1.38 g L⁻¹ at initial total sugar concentration of 7.2 ± 0.2 g L⁻¹ in the second set of experiments. The highest hydrogen yield (1.46 mol H₂ mol⁻¹ glucose) and the specific formation rate (83.6 ml H₂ g⁻¹ cell h⁻¹) were obtained with 10 g L⁻¹ initial total sugar concentration. Biomass (cell) concentration affected the specific hydrogen production rate yielding the highest rate (1221 ml H₂ g⁻¹ cell h⁻¹) and the yield at the lowest (0.28 g L⁻¹) initial biomass concentration. The most suitable X_o/S_o ratio, maximizing the yield and specific rate of hydrogen gas formation was X_o/S_o = 0.037. Dark fermentation of acid hydrolyzed ground wheat was found to be more beneficial as compared to simultaneous bacterial hydrolysis and fermentation.     

Preparation of a novel bimodal catalytic membrane reactor and its application to ammonia decomposition for COx-free hydrogen production

A novel bimodal catalytic membrane reactor (BCMR) consisting of a Ru/γ-Al₂O₃/α-Al₂O₃ bimodal catalytic support and a silica separation layer was proposed. The catalytic activity of the support was successfully improved due to enhanced Ru dispersion by the increased specific surface area for the γ-Al₂O₃/α-Al₂O₃ bimodal structure. The silica separation layer was prepared via a sol–gel process, showing a H₂ permeance of 2.6 × 10⁻⁷ mol Pa⁻¹ m⁻² s⁻¹, with H₂/NH₃ and H₂/N₂ permeance ratios of 120 and 180 at 500 °C. The BCMR was applied to NH₃ decomposition for CO_x-free hydrogen production. When the reaction was carried out with a NH₃ feed flow rate of 40 ml min⁻¹ at 450 °C and the reaction pressure was increased from 0.1 to 0.3 MPa, NH₃ conversion decreased from 50.8 to 35.5% without H₂ extraction mainly due to the increased H₂ inhibition effect. With H₂ extraction, however, NH₃ conversion increased from 68.8 to 74.4% due to the enhanced driving force for H₂ permeation through the membrane.     

Optimization of thermophilic fermentative hydrogen production by the newly isolated Caloranaerobacter azorensis H53214 from deep-sea hydrothermal vent environment

A unique thermophilic fermentative hydrogen-producing strain H53214 was isolated from a deep-sea hydrothermal vent environment, and identified as Caloranaerobacter azorensis based on bacterial 16S rRNA gene analysis. The optimum culture condition for hydrogen production by the bacterium, designated C. azorensis H53214, was investigated by the response surface methodology (RSM). Eight variables including the concentration of NaCl, glucose, yeast, tryptone, FeSO₄ and MgSO₄, initial pH and incubation temperature were screened based on the Plackett–Burman design. The results showed that initial pH, tryptone and yeast were significant variables, which were further optimized using the steepest ascent method and Box–Behnken design. The optimal culture conditions for hydrogen production were an initial pH of 7.7, 8.3 g L⁻¹ tryptone and 7.9 g L⁻¹ yeast. Under these conditions, the maximum cumulative hydrogen volume, hydrogen yield and maximum H₂ production rate were 1.58 L H₂ L⁻¹ medium, 1.46 mol H₂ mol⁻¹ glucose and 25.7 mmol H₂ g⁻¹ cell dry weight (CDW) h⁻¹, respectively. By comparison analysis, strain H53214 was superior to the most thermophilic hydrogen producers because of the high hydrogen production rate. In addition, the isolation of C. azorensis H53214 indicated the deep-sea hydrothermal environment might be a potential source for fermentative hydrogen-producing thermophiles.     

TiO2 nanotubes coupled with nano-Cu(OH)2 for highly efficient photocatalytic hydrogen production

Noble-metal-free Cu(OH)₂/TNTs (TNTs: TiO₂ nanotubes) nanocomposite photocatalysts were successfully prepared by loading nano-Cu(OH)₂ on TNTs via a hydrothermal-precipitation process. These were then characterized in terms of morphology and physicochemical properties by employing TEM, XRD, XPS, BET, UV–Vis DRS and PL. The effects of Cu(OH)₂ loading, amount of catalyst on the photocatalytic hydrogen production performance of Cu(OH)₂/TNTs were investigated in detail in aqueous methanol solution under UV irradiation. The results show that, compared with pure TNTs, the TNTs loaded with highly dispersed 8 wt% Cu(OH)₂ exhibited remarkably improved activity for hydrogen production (the largest quantity of evolved hydrogen was ca. 14.94 mmol h⁻¹ g⁻¹ catalyst) with good photostability. This high activity is attributed to the strong synergistic function of Cu(OH)₂/TNTs, including suitable potential of Cu(OH)₂/Cu (E⁰ = −0.222 V) between conduction band (−0.260 V) of TNTs and the reduction potential of H⁺/H₂ (E⁰ = 0.000 V), a unique tubular microstructure of TNTs coated with nano-Cu(OH)₂, large BET specific surface area and high dispersion of Cu(OH)₂. Furthermore, a process mechanism for methanol/water decomposition over Cu(OH)₂/TNTs is proposed to understand its high activity.