Analysis of a hydrogen station roll-out strategy to introduce hydrogen vehicles in Andalusia

The issue of the distribution of a sufficient infrastructure of hydrogen fueling stations to enable meeting of the initial demand and to satisfy the different roll-out scenarios has been addressed by different authors, in different geographies, and with different methods and approaches. In this paper, we use a spatial approach to study the prospect of a sequential roll-out strategy from the present time to 2030 for Andalusia, a region in southern Spain. In every stage, we identify main nodes and clusters by examining in which areas of this region the roll-out of fueling stations should start. Finally, we estimate the number and size of fueling stations for every stage, as well as the investment required for this infrastructure roll-out based on the estimated costs for each type of hydrogen fueling station over the aforesaid time.     

Systematic planning to optimize investments in hydrogen infrastructure deployment

The introduction of hydrogen infrastructure and fuel cell vehicles (FCVs) to gradually replace gasoline internal combustion engine vehicles can provide environment and energy security benefits. The deployment of hydrogen fueling infrastructure to support the demonstration and commercialization of FCVs remains a critical barrier to transitioning to hydrogen as a transportation fuel. This study utilizes an engineering methodology referred to as the Spatially and Temporally Resolved Energy and Environment Tool (STREET) to demonstrate how systematic planning can optimize early investments in hydrogen infrastructure in a way that supports and encourages growth in the deployment of FCVs while ensuring that the associated environment and energy security benefits are fully realized. Specifically, a case study is performed for the City of Irvine, California – a target area for FCV deployment – to determine the optimized number and location of hydrogen fueling stations required to provide a bridge to FCV commercialization, the preferred rollout strategy for those stations, and the environmental impact associated with three near-term scenarios for hydrogen production and distribution associated with local and regional sources of hydrogen available to the City. Furthermore, because the State of California has adopted legislation imposing environmental standards for hydrogen production, results of the environmental impact assessment for hydrogen production and distribution scenarios are measured against the California standards. The results show that significantly fewer hydrogen fueling stations are required to provide comparable service to the existing gasoline infrastructure, and that key community statistics are needed to inform the preferred rollout strategy for the stations. Well-to-wheel (WTW) greenhouse gas (GHG) emissions, urban criteria pollutants, energy use, and water use associated with hydrogen and FCVs can be significantly reduced in comparison to the average parc of gasoline vehicles regardless of whether hydrogen is produced and distributed with an emphasis on conventional resources (e.g., natural gas), or on local, renewable resources. An emphasis on local renewable resources to produce hydrogen further reduces emissions, energy use, and water use associated with hydrogen and FCVs compared to an emphasis on conventional resources. All three hydrogen production and distribution scenarios considered in the study meet California's standards for well-to-wheel GHG emissions, and well-to-tank emissions of urban ROG and NO_X. Two of the three scenarios also meet California's standard that 33% of hydrogen must be produced from renewable feedstocks. Overall, systematic planning optimizes both the economic and environmental impact associated with the deployment of hydrogen infrastructure and FCVs.     

Projecting full build-out environmental impacts and roll-out strategies associated with viable hydrogen fueling infrastructure strategies

A transition from gasoline internal combustion engine vehicles to hydrogen fuel cell electric vehicles (FCEVs) is likely to emerge as a major component of the strategy to meet future greenhouse gas reduction, air quality, fuel independence, and energy security goals. Advanced infrastructure planning can minimize the cost of hydrogen infrastructure while assuring that energy and environment benefits are achieved. This study presents a comprehensive advanced planning methodology for the deployment of hydrogen infrastructure, and applies the methodology to delineate fully built-out infrastructure strategies, assess the associated energy and environment impacts, facilitate the identification of an optimal infrastructure roll-out strategy, and identify the potential for renewable hydrogen feedstocks. The South Coast Air Basin of California, targeted by automobile manufacturers for the first regional commercial deployment of FCEVs, is the focus for the study. The following insights result from the application of the methodology:

•

Compared to current gasoline stations, only 11%-14% of the number of hydrogen fueling stations can provide comparable accessibility to drivers in a targeted region.

•

To meet reasonable capacity demand for hydrogen fueling, approximately 30% the number of hydrogen stations are required compared to current gasoline stations.

•

Replacing gasoline vehicles with hydrogen FCEVs has the potential to (1) reduce the emission of greenhouse gases by more than 80%, reduce energy requirements by 42%, and virtually eliminate petroleum consumption from the passenger vehicle sector, and (2) significantly reduce urban concentrations of ozone and PM2.5.

•

Existing sources of biomethane in the California South Coast Air Basin can provide up to 30% of the hydrogen fueling demand for a fully built-out hydrogen FCEV scenario.

•

A step-wise transition of judiciously located existing gasoline stations to dispense and accommodate the increasing demand for hydrogen addresses proactively key infrastructure deployment challenges including a viable business model, zoning, permitting, and public acceptance.

     

Review of transportation hydrogen infrastructure performance and reliability

Hydrogen infrastructure for fueling vehicles has progressed in the last decade from stations with restricted access and limited operating hours to customer-friendly retail stations open to the public. There are now 121 retail hydrogen stations around the world. In California, the number of public retail hydrogen stations has increased from zero to more than 30 in less than two years, and the annual amount of hydrogen dispensed by retail stations has grown from 27,400 kg in 2015 to nearly 105,000 kg in 2016 and more than 440,000 kg in 2017—an increase of about four times year over year. For more than a decade, government, industry, and academia have studied many aspects of hydrogen infrastructure, from renewable hydrogen production to retail hydrogen station performance. This paper reviews the engineering and deployment of modern hydrogen infrastructure, including the costs, benefits, and operational considerations (including safety, reliability, availability), as well as challenges to the scale-up of hydrogen infrastructure. The results identify hydrogen station reliability as a key factor in the expense of operating hydrogen systems, placing it in the context of the larger reliability engineering field.     

Roll-out of hydrogen fueling stations in Spain through a procedure based on data envelopment analysis

Several automakers have expressed their intention to start commercializing hydrogen vehicles on a larger scale by 2015. This commercialization requires efficient roll-out of hydrogen fueling stations, with prior identification of the areas most suitable for their establishment. Suitability of the different areas will be determined by several supply and demand and environmental criteria. In this article, in the case of Spain, we apply a methodology based on Data Envelopment Analysis to select the appropriate municipalities for the establishment of hydrogen fueling stations in the early stages of the deployment process. This methodology has the advantage of reducing subjectivity in the criteria aggregation process for the selection of municipalities.     

Renewable energy policy and landscape management in Andalusia,Spain: The facts

Renewable energy has developed spectacularly in Spain since the European Union started a process of energy policy reform. A review of Spanish State legislation on renewable energies confirms that the success in installing renewable energy is attributable to public aid. Andalusia is one of the autonomous communities, which has simultaneously developed the legal framework and very successfully implemented the introduction of renewable power. When implementing the central government’s policy, the Andalusian regional government prioritised increases in both surface cover by wind and solar plants (thermal and photovoltaic energy) and in the number of companies involved. However, this development of renewable energies took place without any proper integration into regional spatial and landscape planning. This paper explores renewable power implementation in Andalusia through regulatory measures put in place over the last decade to develop renewable energy systems and the way they can be managed alongside planning issues. The location of large-scale renewable plants has had consequences for territory in the socio-political context of renewable energy promotion. The main findings focus on renewable energy plant sprawl throughout rural areas in Andalusia with no clear effect on landscape management and no firm backing from the local population.     

Characteristic of cryogenic hydrogen flames from high-aspect ratio nozzles

Unintentional leaks at hydrogen fueling stations have the potential to form hydrogen jet flames, which pose a risk to people and infrastructure. The heat flux from these jet flames are often used to develop separation distances between hydrogen components and buildings, lot-lines, etc. The heat flux and visible flame length is well understood for releases from round nozzles, but real unintended leaks would be expected to be from higher aspect-ratio cracks. In this work, we measured the visible flame length and heat-flux characteristics of cryogenic hydrogen flames from high-aspect ratio nozzles. Heat flux measurements from 5 radiometers were used to assess the single-point vs the multi-point methods for interpretation of heat flux sensor data, finding the axial distance of the sensor for a single-point heat flux measurement to be important. We compare the flame length and heat flux data to flames of both cryogenic and compressed hydrogen from round nozzles. The aspect ratio of the release does not affect the flame length or heat flux significantly, for a given mass flow under the range of conditions studied. The engineering correlations presented in this work enable the prediction of flame length and heat flux which can be used to assess risk at hydrogen fueling stations with liquid hydrogen and develop science-based separation distances for these stations.     

A global survey of hydrogen energy research,development and policy

Several factors have led to growing interest in a hydrogen energy economy, especially for transportation. A successful transition to a major role for hydrogen will require much greater cost-effectiveness, fueling infrastructure, consumer acceptance, and a strategy for its basis in renewable energy feedstocks. Despite modest attention to the need for a sustainable hydrogen energy system in several countries, in most cases in the short to mid term hydrogen will be produced from fossil fuels. This paper surveys the global status of hydrogen energy research and development (R&D) and public policy, along with the likely energy mix for making it. The current state of hydrogen energy R&D among auto, energy and fuel-cell companies is also briefly reviewed. Just two major auto companies and two nations have specific targets and timetables for hydrogen fuel cells or vehicle production, although the EU also has an aggressive, less specific strategy. Iceland and Brazil are the only nations where renewable energy feedstocks are envisioned as the major or sole future source of hydrogen. None of these plans, however, are very certain. Thus, serious questions about the sustainability of a hydrogen economy can be raised.     

Economic,environmental, and social impacts of the hydrogen supply system combining wind power and natural gas

Hydrogen economy is one of the most attractive alternatives to the current carbon-based energy system, since it can be produced from diverse resources and used as a carbon-free energy carrier from the end-user's perspective. This study proposes a hybrid hydrogen supply system for the transport sector, which includes all the life stages from production, transport, and storage to final distribution (fueling stations). Particularly, we consider two types of resources for hydrogen production (i.e., renewable wind power and conventional natural gas) to identify the benefits and bottlenecks of hydrogen supply systems from the economic, environmental, and social perspectives. To achieve this goal, rigorous process models for the involved processes (i.e., hydrogen production by steam methane reforming from natural gas and water electrolysis using wind power, and hydrogen storage and transport) are developed. To illustrate the capability of the proposed system, we conducted a design problem within the hydrogen supply system in Jeju Island, Korea. In this case study, three scenarios were generated by combining different hydrogen production options: 1) wind power-based hydrogen production, 2) natural gas-based hydrogen production, and 3) integrated hydrogen production. As a result, we discussed the optimal hydrogen supply system, from the life cycle perspective, by identifying technical bottlenecks, major cost-drivers, and CO₂ burdens.     

Development of Korean hydrogen fueling station codes through risk analysis

When hydrogen fueling stations were constructed first time in Korea in 2006, there were no standards for hydrogen fueling stations. Hence the CNG (Compressed Natural Gas) station codes were temporarily adopted. In last three years, from 2006 to 2009, the studies for the development of hydrogen fueling station standards were carried out, with the support of the Korean government. In this study, three research groups cooperated to develop optimized hydrogen fueling station codes through risk analysis of hydrogen production and filling systems. Its results were integrated to develop the codes. In the first step to develop the codes, the standards for CNG stations and hydrogen fueling station were compared with each other and analyzed. By referring to foreign hydrogen fueling station standards, we investigated the potential problems in developing hydrogen fueling station codes based on the CNG station standards. In the second, the results of the high-pressure hydrogen leakage experiment were analyzed, and a numerical analysis was performed to establish the safety distance from the main facilities of a hydrogen fueling station to the protection facilities. In the third, HAZOP (Hazard and Operability) and FTA (Fault Tree Analysis) safety assessments were carried out for the on-site and off-site hydrogen fueling stations—currently being operated in Korea— to analyze the risks in existing hydrogen fueling stations. Based on the study results of the above three groups, we developed one codes for off-site type hydrogen fueling stations and another codes for on-site type hydrogen fueling stations. These were applied from September 2010.     

Eliciting preferences on the design of hydrogen refueling infrastructure

Hydrogen vehicles are already a reality, However, consumers will be reluctant to purchase hydrogen vehicles (or any other alternative fuel vehicle) if they do not perceive the existence of adequate refueling infrastructure that reduces the risk of running out of fuel regularly while commuting to acceptable levels. This fact leads to the need to study the minimum requirements in terms of fuel availability required by drivers to achieve a demand for hydrogen vehicles beyond potential early-adopters.This paper studies consumer preferences in relation to the design of urban hydrogen refueling infrastructure. To this end, the paper analyzes the results of a survey carried out in Andalusia, a region in southern Spain, on drivers' current refueling tendencies, their willingness to use hydrogen vehicles and their minimum requirements (maximum distance to be traveled to refuel and number of stations in the city) when establishing a network of hydrogen refueling stations in a city. The results show that consumers consider the existence in cities of an infrastructure with a number of refueling stations ranging from approximately 10 to 20% of the total number of conventional service stations as a requisite to trigger the switch to the use of hydrogen vehicles. In addition, these stations should be distributed in response to the drivers’ preferences to refuel close to home.     

Analysis of olive grove residual biomass potential for electric and thermal energy generation in Andalusia (Spain)

As fossil fuels are not only a limited resource, but also contribute to global warming, a transition towards a more sustainable energy supply is urgently needed. Therefore, today's environmental policies are largely devoted to fostering the development and implementation of renewable energy technologies. One important aspect of this transition is the increased use of biomass to generate renewable energy. Agricultural residues are produced in huge amounts worldwide, and most of this residue is composed of biomass that can be used for energy generation. Consequently, converting this residue into energy can increase the value of waste materials and reduce the environmental impact of waste disposal. This paper analyses the situation of biomass energy resources in Andalusia, an autonomous community in the south of Spain. More specifically, biomass is the renewable source which most contributes to Andalusian energy infrastructure. The residual biomass produced in the olive sector is the result of the large quantity of olive groves and olive oil manufacturers that generate byproducts with a potentially high energy content. The generation of agricultural and industrial residues from the olive sector produced in Andalusia is an important source of different types of residual biomass that are suitable for thermal and electric energy since they reduce the negative environmental effects of emissions from fossil fuels, such as the production of carbon dioxide.     

Development of European hydrogen infrastructure scenarios—CO2 reduction potential and infrastructure investment

For the introduction of a hydrogen economy one of the most relevant questions is: what are the suitable feedstocks and production technologies for hydrogen, which is a secondary energy carrier, taking into account the manifold objectives of hydrogen introduction: the cost-effective substitution of oil, increasing the security of energy supply, and reducing CO₂ and other emissions? This study focuses on constructing a hydrogen infrastructure in Europe by 2030. Several hydrogen technologies and their integration into an infrastructure system, including the production, transport and distribution of hydrogen, are analysed on the basis of energy chain calculations and expert judgements and consistent scenarios are developed. It can be shown that under economic and CO₂-reduction objectives, the steam reforming of gas, followed by coal gasification and, to a limited extent, the electrolysis of electricity from renewable energy carriers are the most promising hydrogen production options in this first phase for developing a hydrogen infrastructure. These options result in a significant level of CO₂-reduction. However, the total cost of the infrastructure will account for 0.3% of EU-25 GDP in 2030. This shows the extent of the challenge involved in constructing a hydrogen infrastructure.     

Modeling operating modes,energy consumptions,and infrastructure requirements of fuel cell plug in hybrid electric vehicles using longitudinal geographical transportation data

The fuel cell plug in hybrid electric vehicle (FCPHEV) is a near-term realizable concept to commercialize hydrogen fuel cell vehicles (FCV). Relative to conventional FCVs, FCPHEVs seek to achieve fuel economy benefits through the displacement of hydrogen energy with grid-sourced electrical energy, and they may have less dependence on a sparse hydrogen fueling infrastructure. Through the simulation of almost 690,000 FCPHEV trips using geographic information system (GIS) data surveyed from a fleet of private vehicles in the Puget Sound area of Washington State, USA, this study derives the electrical and hydrogen energy consumption of various design and control variants of FCPHEVs. Results demonstrate that FCPHEVs can realize hydrogen fuel consumption reductions relative to conventional FCV technologies, and that the fuel consumption reductions increase with increased charge depleting range. In addition, this study quantifies the degree to which FCPHEVs are less dependent on hydrogen fueling infrastructure, as FCPHEVs can refuel with hydrogen at a lower rate than FCVs. Reductions in hydrogen refueling infrastructure dependence vary with control strategies and vehicle charge depleting range, but reductions in fleet-level refueling events of 93% can be realized for FCPHEVs with 40 miles (60 km) of charge depleting range. These fueling events occur on or near the network of highways at approximately 4% of the rate (refuelings per year) of that for conventional FCVs. These results demonstrate that FCPHEVs are a type of FCV that can enable an effective and concentrated hydrogen refueling network.     

A design for hydrogen production and dispensing for northeastern United States,along with its infrastructural development timeline

Countries are trying to reduce their energy consumption, fossil fuel usage, and greenhouse gas emissions. Recent guidelines generated by various government agencies indicate an increase in the fuel economy, with a reduction in green house gases. The use of both alternative fuel vehicles and renewable energy sources is thus necessary toward achieving this goal. This paper proposes a hydrogen fueling infrastructure design for the Northeastern United States. The design provides an implementation plan for a period of 13 years (from 2013 to 2025). This design gives priority to customer convenience with minimum additional investments for its implementation. Extensive research has been conducted on generating a hydrogen supply from factories and other potential sources that can satisfy demand in the region. Markers (e.g. population density, traffic density, legislation, and growth pattern) have driven the process of demand estimation.     

Simulation of hydrogen leak and explosion for the safety design of hydrogen fueling station in Korea

Hydrogen has been used as chemicals and fuels in industries for last decades. Recently, it has become attractive as one of promising green energy candidates in the era of facing with two critical energy issues such as accelerating deterioration of global environment (e.g. carbon dioxide emissions) as well as concerns on the depletion of limited fossil sources. A number of hydrogen fueling stations are under construction to fuel hydrogen-driven vehicles. It would be indispensable to ensure the safety of hydrogen station equipment and operating procedure in order to prevent any leak and explosions of hydrogen: safe design of facilities at hydrogen fueling stations e.g. pressurized hydrogen leak from storage tanks. Several researches have centered on the behaviors of hydrogen ejecting out of a set of holes of pressurized storage tanks or pipes. This work focuses on the 3D simulation of hydrogen leak scenario cases at a hydrogen fueling station, given conditions of a set of pressures, 100, 200, 300, 400 bar and a set of hydrogen ejecting hole sizes, 0.5, 0.7, 1.0 mm, using a commercial computational fluid dynamics (CFD) tool, FLACS. The simulation is based on real 3D geometrical configuration of a hydrogen fueling station that is being commercially operated in Korea. The simulation results are validated with hydrogen jet experimental data to examine the diffusion behavior of leak hydrogen jet stream. Finally, a set of marginal safe configurations of fueling facility system are presented, together with an analysis of distribution characteristics of blast pressure, directionality of explosion. This work can contribute to marginal hydrogen safety design for hydrogen fueling stations and a foundation on establishing a safety distance standard required to protect from hydrogen explosion in Korea being in the absence of such an official requirement.     

Flexible sector coupling with hydrogen: A climate-friendly fuel supply for road transport

The substantial expansion of renewable energy sources is creating the foundation to successfully transform the German energy sector (the so-called ‘Energiewende’). A by-product of this development is the corresponding capacity demand for the transportation, distribution and storage of energy. Hydrogen produced by electrolysis offers a promising solution to these challenges, although the willingness to invest in hydrogen technologies requires the identification of competitive and climate-friendly pathways in the long run. Therefore, this paper employs a pathway analysis to investigate the use of renewable hydrogen in the German passenger car transportation sector in terms of varying market penetration scenarios for fuel cell-electric vehicles (FCEVs). The investigation focuses on how an H₂ infrastructure can be designed on a national scale with various supply chain networks to establish robust pathways and important technologies, which has not yet been done. Therefore, the study includes all related aspects, from hydrogen production to fueling stations, for a given FCEV market penetration scenario, as well as the CO₂ reduction potential that can be achieved for the transport sector. A total of four scenarios are considered, estimating an FCEV market share of 1–75% by the year 2050. This corresponds to an annual production of 0.02–2.88 million tons of hydrogen. The findings show that the most cost-efficient H₂ supply (well-to-tank: 6.7–7.5 €/kg_H2) can be achieved in high demand scenarios (FCEV market shares of 30% and 75%) through a combination of cavern storage and pipeline transport. For low-demand scenarios, however, technology pathways involving LH₂ and LOHC truck transport represent the most cost-efficient options (well-to-tank: 8.2–11.4 €/kg_H2).     

Development of a web-based 3D virtual reality program for hydrogen station

The hydrogen fueling station is an infrastructure of supplying fuel cell vehicles. It is necessary to guarantee the safety of hydrogen station equipment and operating procedure for decreasing intangible awareness of danger of hydrogen. Among many methods of securing the safety of the hydrogen stations, the virtual experience by dynamic simulation of operating the facilities and equipment is important. Thus, we have developed a virtual reality operator education system, and an interactive hydrogen safety training system. This paper focuses on the development of a virtual reality operator education of the hydrogen fueling station based on simulations of accident scenarios and hypothetical operating experience. The risks to equipment and personnel, associated with the manual operation of hydrogen fueling station demand rigorous personnel instruction. Trainees can practice how to use all necessary equipments and can experience twenty possible accident scenarios. This program also illustrates Emergency Response Plan and Standard Operating Procedure for both emergency and normal operations.     

A solar-powered,high-efficiency hydrogen fueling system using high-pressure electrolysis of water: Design and initial results

Hydrogen for fuel-cell electric vehicles (FCEVs) was produced using clean, renewable solar energy to electrolyze water. This report describes the design, construction, and initial performance testing of a solar hydrogen fueler at the GM Proving Ground in Milford, MI. The system used high-efficiency photovoltaic (PV) modules, a high-pressure (6500 psi, 44.8 MPa) electrolyzer, and an optimized direct connection between the PV and electrolyzer systems. This resulted in world-class solar to hydrogen efficiencies as high as 9.3% (based on H₂ lower heating value, LHV). The system could potentially supply approximately 0.5 kg of hydrogen per day from solar power for the average solar insolation in Detroit; more hydrogen would be produced in locations with more abundant sunshine. This is sufficient hydrogen to operate an FCEV for an average daily urban commute. Thus, the solar hydrogen fueler testing served as a “proof of concept” for clean, renewable hydrogen with potential applications including convenient, clean, quiet, small-scale home fueling of FCEVs (that can contribute to the growth of a future FCEV fleet) and fueling in remote locations where grid electricity is not available.     

Generation of high-pressure hydrogen for fuel cell electric vehicles using photovoltaic-powered water electrolysis

Increasing the utilization of electric drive systems including hybrid, battery, and fuel cell electric vehicles (FCEV) will reduce the usage of petroleum and the emission of air pollution by vehicles. The eventual production of electricity and hydrogen in a renewable fashion, such as using solar energy, can achieve the long-term vision of having no tailpipe emissions, as well as eliminating the dependence of the transportation sector on dwindling supplies of petroleum for its energy. Before FCEVs can be introduced in large numbers, a hydrogen-fueling infrastructure is needed. This report describes an early proof-of-concept for a distributed hydrogen fueling option in which renewably generated, high-pressure hydrogen is dispensed at an FCEV owner’s home. In an earlier report we described the design and initial characterization of a solar photovoltaic (PV) powered electrolyzer/storage/dispensing (ESD) system that was a proof-of-concept for a single FCEV home fueling system. In the present report we determined the efficiency and other operational characteristics of that PV-ESD system during testing over a 109-day period at the GM Proving Ground in Milford, MI, at a hydrogen output pressure of approximately 2000 psi (13.8 MPa). The high pressure was achieved without any mechanical compression via electrolysis. Over the study period the photovoltaic solar to electrical efficiency averaged 13.7%, the electrolyzer efficiency averaged 59%, and the system solar to hydrogen efficiency averaged 8.2% based on the hydrogen lower heating value. A well-documented model used to evaluate solar photovoltaic power systems was used to calculate the maximum power point values of the voltage, current, and power of our PV system in order to derive the coupling factor between the PV and ESD systems and to determine its behavior over the range of environmental conditions experienced during the study. The average coupling factor was near unity, indicating that the two systems remained coupled in an optimal fashion. Also, the system operated well over a wide range of meteorological conditions, and in particular it responded quickly to instantaneous changes in the solar irradiance (caused by clouds) with negligible effect on the overall efficiency. During the study up to 0.67 kg of high-pressure hydrogen was generated on a sunny day for fueling FCEV. Future generations of high-pressure electrolyzers, properly combined with solar PV systems, can offer a compact, efficient, and environmentally acceptable system for FCEV home fueling.