Solar syngas production from CO2 and H2O in a two-step thermochemical cycle via Zn/ZnO redox reactions: Thermodynamic cycle analysis

Solar syngas production from CO₂ and H₂O is considered in a two-step thermochemical cycle via Zn/ZnO redox reactions, encompassing: 1) the ZnO thermolysis to Zn and O₂ using concentrated solar radiation as the source of process heat, and 2) Zn reacting with mixtures of H₂O and CO₂ yielding high-quality syngas (mainly H₂ and CO) and ZnO; the ZnO is recycled to the first, solar step, resulting in net reaction βCO₂ + (1 − β)H₂O → βCO + (1 − β)H₂. Syngas is further processed to liquid hydrocarbon fuels via Fischer-Tropsch or other catalytic processes. Second-law thermodynamic analysis is applied to determine the cycle efficiencies attainable with and without heat recuperation for varying molar fractions of CO₂:H₂O and solar reactor temperatures in the range 1900-2300 K. Considered is the energy penalty of using Ar dilution in the solar step below 2235 K for shifting the equilibrium to favor Zn production.     

The thermodynamic analysis of two-step conversions of CO2/H2O for syngas production by ceria

Due to the challenges of demands on alternative fuels and CO₂ emission, the conversion of CO₂ has become a hot spot. Among various methods, two-step conversion of CO₂ with catalyst ceria (cerium oxide, CeO₂) appears to be a promising way. Solar energy is commonly employed to drive the conversion systems. This article proposes a solar-driven system with fluidized bed reactors (FBR) for CO₂/H₂O conversions. N₂ is used as the gas of the heat carrier. The products of CO/H₂ could be further used for syngas. To evaluate the capability of the system for exporting work, the system was analysed on the basis of the Second Law of Thermodynamics and the reaction mechanism of ceria. Heat transfer barriers in practical situations were considered. The lowest solar to chemical efficiency is 4.86% for CO₂ conversion, and can be enhanced to 43.2% by recuperating waste heat, raising the N₂ temperature, and increasing the concentration ratio. The analysis shows that the method is a promising approach for CO₂/H₂O conversion to produce syngas as an alternative fuel.     

Experimental study on the performance of solar Rankine system using supercritical CO2

An experimental study is carried out to investigate the performance of a solar Rankine system using supercritical CO₂ as a working fluid. The testing machine of the solar Rankine system consists of an evacuated solar collector, a pressure relief valve, heat exchangers and CO₂ feed pump, etc. The solar energy powered system can provide electricity output as well as heat supply/refrigeration, etc. The system performance is evaluated based on daily, monthly and yearly experiment data. The results obtained show that heat collection efficiency for the CO₂-based solar collector is measured at 65.0–70.0%. The power generation efficiency is found at 8.78–9.45%, which is higher than the value 8.20% of a solar cell. The result presents a potential future for the solar powered CO₂ Rankine system to be used as distributed energy supply system for buildings or others.     

Investigation of novel mixed metal ferrites for pure H2 and CO2 production using chemical looping

The mixed metal oxides NiFe₂O₄ and CoFe₂O₄ are candidate materials for the Chemical Looping Hydrogen (CLH) process, which produces pure and separate streams of H₂ and CO₂ without the use of complicated and expensive separations equipment. In the CLH process, syngas reduces a metal oxide, oxidizing the H₂ and CO in the syngas to H₂O and CO₂, and “stores” the chemical energy of the syngas in the reduced metal oxide. The reduced metal oxide is then oxidized in steam to regenerate the original metal oxide and produce H₂. In this study, we report thermodynamic modeling and experimental results regarding the syngas reduction and H₂O oxidation of NiFe₂O₄ and CoFe₂O₄ to determine the feasibility of their use in the CLH process. Modeling predicts the oxidation of nearly all the CO and H₂ in syngas to H₂O and CO₂ during the reduction step for both materials, and regeneration of the mixed metal spinel phase during oxidation with excess H₂O. Laboratory tests in a packed bed reactor confirmed over 99% conversion of H₂ and CO to H₂O and CO₂ during reduction of NiFe₂O₄ and CoFe₂O₄. Powder XRD analysis of the reduced materials showed, in accordance with thermodynamic predictions, the presence of a spinel phase and a metallic phase. High reactivity of the reduced NiFe₂O₄ and CoFe₂O₄ with H₂O was observed, and XRD analysis confirmed re-oxidation to NiFe₂O₄ and CoFe₂O₄ under the conditions tested. When compared with a conventional Fe-based CLH material, the mixed metal spinels showed a higher extent of reduction under the same conditions, and produced four times the H₂ per mass of active material than the Fe-based material. Analysis of the H₂ and CO consumed in the reduction and the H₂ produced during the oxidation showed over 90% conversion of the H₂ and CO in syngas back to H₂ during oxidation.     

Ultrasonic spray pyrolysis synthesis of Ag/TiO2 nanocomposite photocatalysts for simultaneous H2 production and CO2 reduction

Simultaneous photocatalytic hydrogen production and CO₂ reduction (to form CO and CH₄) from water using methanol as a hole scavenger were investigated using silver-modified TiO₂ (Ag/TiO₂) nanocomposite catalysts. A simple ultrasonic spray pyrolysis (SP) method was used to prepare mesoporous Ag/TiO₂ composite particles using TiO₂ (P25) and AgNO₃ as the precursors. The material properties and photocatalytic activities were compared with those prepared by a conventional wet-impregnation (WI) method. It was found that the samples prepared by the SP method had a larger specific surface area and a better dispersion of Ag nanoparticles on TiO₂ than those prepared by the WI method, and as a result, the SP samples showed much higher photocatalytic activities toward H₂ production and CO₂ reduction. The optimal Ag concentration on TiO₂ was found to be 2 wt%. The H₂ production rate of the 2% Ag/TiO₂–SP sample exhibited a six-fold enhancement compared with the 2% Ag/TiO₂–WI sample and a sixty-fold enhancement compared with bare TiO₂. The molar ratio of H₂ and CO in the final products can be tuned in the range from 2 to 10 by varying the reaction gas composition, suggesting a viable way of producing syngas (a mixture of H₂ and CO) from CO₂ and water using the prepared Ag/TiO₂ catalysts with energy input from the sun.     

Integrated fossil fuel and solar thermal systems for hydrogen production and CO2 mitigation

In most current fossil-based hydrogen production methods, the thermal energy required by the endothermic processes of hydrogen production cycles is supplied by the combustion of a portion of the same fossil fuel feedstock. This increases the fossil fuel consumption and greenhouse gas emissions. This paper analyzes the thermodynamics of several typical fossil fuel-based hydrogen production methods such as steam methane reforming, coal gasification, methane dissociation, and off-gas reforming, to quantify the potential savings of fossil fuels and CO₂ emissions associated with the thermal energy requirement. Then matching the heat quality and quantity by solar thermal energy for different processes is examined. It is concluded that steam generation and superheating by solar energy for the supply of gaseous reactants to the hydrogen production cycles is particularly attractive due to the engineering maturity and simplicity. It is also concluded that steam-methane reforming may have fewer engineering challenges because of its single-phase reaction, if the endothermic reaction enthalpy of syngas production step (CO and H₂) of coal gasification and steam methane reforming is provided by solar thermal energy. Various solar thermal energy based reactors are discussed for different types of production cycles as well.     

Controllable proton and CO2 photoreduction over Cu2O with various morphologies

Simultaneous photocatalytic reduction of water to H₂ and CO₂ to CO was observed over Cu₂O photocatalyst under both full arc and visible light irradiation (>420 nm). It was found that the photocatalytic reduction preference shifts from H₂ (water splitting) to CO (CO₂ reduction) by controlling the exposed facets of Cu₂O. More interestingly, the low index facets of Cu₂O exhibit higher activity for CO₂ photoreduction than high index facets, which is different from the widely-reported in which the facets with high Miller indices would show higher photoactivity. Improved CO conversion yield could be further achieved by coupling the Cu₂O with RuO_x to form a heterojunction which slows down fast charge recombination and relatively stabilises the Cu₂O photocatalyst. The RuO_x amount was also optimised to maximise the junction's photoactivity.     

Solar energy powered Rankine cycle using supercritical CO2

A solar energy powered Rankine cycle using supercritical CO₂ for combined production of electricity and thermal energy is proposed. The proposed system consists of evacuated solar collectors, power generating turbine, high-temperature heat recovery system, low-temperature heat recovery system, and feed pump. The system utilizes evacuated solar collectors to convert CO₂ into high-temperature supercritical state, used to drive a turbine and thereby produce mechanical energy and hence electricity. The system also recovers heat (high-temperature heat and low-temperature heat), which could be used for refrigeration, air conditioning, hot water supply, etc. in domestic or commercial buildings. An experimental prototype has been designed and constructed. The prototype system has been tested under typical summer conditions in Kyoto, Japan; It was found that CO₂ is efficiently converted into high-temperature supercritical state, of while electricity and hot water can be generated. The experimental results show that the solar energy powered Rankine cycle using CO₂ works stably in a trans-critical region. The estimated power generation efficiency is 0.25 and heat recovery efficiency is 0.65. This study shows the potential of the application of the solar-powered Rankine cycle using supercritical CO₂.     

Thermodynamic analysis of a membrane-assisted chemical looping reforming reactor concept for combined H2 production and CO2 capture

There is great consensus that hydrogen will become an important energy carrier in the future. Currently, hydrogen is mainly produced by steam reforming of natural gas/methane on large industrial scale or by electrolysis of water when high-purity hydrogen is needed for small-scale hydrogen plants. Although the conventional steam reforming process is currently the most economical process for hydrogen production, the global energy and carbon efficiency of this process is still relatively low and an improvement of the process is key for further implementation of hydrogen as a fuel source. Different approaches for more efficient hydrogen production with integrated CO₂ capture have been discussed in literature: Chemical Looping Combustion (CLC) or Chemical Looping Reforming (CLR) and membrane reactors have been proposed as more efficient alternative reactor concepts relative to the conventional steam reforming process. However, these systems still present some drawbacks. In the present work a novel hybrid reactor concept that combines the CLR technology with a membrane reactor system is presented, discussed and compared with several other novel technologies. Thermodynamic studies for the new reactor concept, referred to as Membrane-Assisted Chemical Looping Reforming (MA-CLR), have been carried out to determine the hydrogen recovery, methane conversion as well as global efficiency under different operating conditions, which is shown to compare quite favorably to other novel technologies for H₂ production with CO₂ capture.     

缺陷态Bi2MoO6光热催化CO2和H2O还原成CO的性能

在不同温度下采用乙二醇溶剂热合成法合成Bi₂MoO₆催化剂(BMO-x,x=140、160、180),BMO-160在450℃下煅烧的样品为BMO。用XRD、BET、SEM、EDS、UV-visDRS、XPS、in-situ DRIFTS等表征方法研究其理化特性,建立BMO和BMO-x(x=140、160、180)催化剂的反应性能与孔道结构、材料形貌和缺陷空位的构效关系。结果表明,适宜的溶剂合成温度可以形成更高的孔隙率,调控氧空位的占比,有助于产生更好的催化性能。其中,BMO-160的CO产率更高,这是由于在160℃溶剂热合成温度下制备的样品形貌更优,氧空位占比适中。     

Role of CO2 in the CH4 oxidation and H2 formation during fuel-rich combustion in O2/CO2 environments

The effect of CO₂ reactivity on CH₄ oxidation and H₂ formation in fuel-rich O₂/CO₂ combustion where the concentrations of reactants were high was studied by a CH₄ flat flame experiment, detailed chemical analysis, and a pulverized coal combustion experiment. In the CH₄ flat flame experiment, the residual CH₄ and formed H₂ in fuel-rich O₂/CO₂ combustion were significantly lower than those formed in air combustion, whereas the amount of CO formed in fuel-rich O₂/CO₂ combustion was noticeably higher than that in air. In addition to this experiment, calculations were performed using CHEMKIN-PRO. They generally agreed with the experimental results and showed that CO₂ reactivity, mainly expressed by the reaction CO₂ + H → CO + OH (R1), caused the differences between air and O₂/CO₂ combustion under fuel-rich condition. R1 was able to advance without oxygen. And, OH radicals were more active than H radicals in the hydrocarbon oxidation in the specific temperature range. It was shown that the role of CO₂ was to advance CH₄ oxidation during fuel-rich O₂/CO₂ combustion. Under fuel-rich combustion, H₂ was mainly produced when the hydrocarbon reacted with H radicals. However, the hydrocarbon also reacted with the OH radicals, leading to H₂O production. In fact, these hydrocarbon reactions were competitive. With increasing H/OH ratio, H₂ formed more easily; however, CO₂ reactivity reduced the H/OH ratio by converting H to OH. Moreover, the OH radicals reacted with H₂, whereas the H radicals did not reduce H₂. It was shown that OH radicals formed by CO₂ reactivity were not suitable for H₂ formation. As for pulverized coal combustion, the tendencies of CH₄, CO, and H₂ formation in pulverized coal combustion were almost the same as those in the CH₄ flat flame.     

Renewable hydrogen to recycle CO2 to methanol

The balance of the natural carbon cycle disrupted by the large consumption of fossil fuels, in particular coal producing electricity, may in principle be restored by using renewable hydrogen. This paper considers the opportunity to recycle the CO₂ produced burning fossil fuels with oxy-fuel combustion using renewable hydrogen as the second feed-stock. The product, methanol, is a transportation fuel having significant advantages over not only over hydrogen, but also gasoline, permitting much better fuel conversion efficiencies than gasoline thanks to the larger heat of vaporisation and the largest resistance to knock that make this fuel the best option for small, high power density, turbocharged, directly injected stoichiometric engines.     

Enhanced H2 fermentation of organic waste by CO2 sparging

This study aimed to improve the productivity of dark fermentative hydrogen production from organic waste. An anaerobic sequencing batch reactor was used for hydrogen fermentation and it was fed with food waste (VS 4.4 ± 0.2% containing 27 g carbohydrate-COD/L) at various CO₂ sparging rates (40–120 L/L/d), hydraulic retention times (HRTs; 18–42 h), and solid retention times (SRTs; 18–160 h). CO₂ sparging increased the H₂ productivity by 5–36% at all the examined conditions, confirming the benefit of the replacement of headspace gas by CO₂. The maximum H₂ production was obtained by CO₂ sparging at 80 L/L/d, resulting in the H₂ productivity of 3.18 L H₂/L/d and the H₂ yield of 97.3 mL H₂/g VS_added. Increase of n-butyrate and isopropanol yields were concurrent with the enhanced H₂ yield by CO₂ sparging. Acidogenic efficiency, the sum of H₂, organic acid, and alcohol, in the CO₂-sparged reactor ranged from 47.9 to 56.0%, which was comparable to conventional acidogenesis. Thermodynamic analysis confirmed that both CO₂ sparging and CO₂ removal were beneficial for H₂-producing reactions, but CO₂ sparing has more profound effect than CO₂ removal on inhibiting H₂-consuming reactions.     

CO2 and H2O gas conversion into CO and H2 using highly exothermic reactions induced by mixed industrial slags

This communication reports conversion phenomena in which CO₂ and H₂O gases are transformed into CO and H₂, respectively, when exposed to a mixture of molten CaO-rich metallurgical slag and V₂O₃-rich gasifier slag. On reaction, CO₂ and H₂O are thermodynamically driven to become CO and H₂, respectively, by giving up oxygen over the formation of calcium orthovanadate in the slag. The concept was experimentally investigated with a synthetic slag heated to 1500 °C (an assumed slag tap-out temperature in the metallurgical industry) in a CO₂ saturated atmosphere. On heating, a rapid drop in oxygen partial pressure occurred between 1405 °C and 1460 °C, where 97% of CO₂ transformed to CO. Potential industrial applications with the H₂O-to-H₂ conversion are then explored using detailed process computations. If the process is made economically viable, CO₂ and H₂O could be converted into products that are environmentally and industrially attractive and that have the potential for energy savings and greenhouse gas reduction in a process.     

H2 processes with CO2 mitigation: Thermo-economic modeling and process integration

Within the challenge of greenhouse gas reduction, hydrogen is regarded as a promising decarbonized energy vector. The hydrogen production by natural gas reforming and lignocellulosic biomass gasification are systematically analyzed by developing thermo-economic models. Taking into account thermodynamic, economic and environmental factors, process options with CO₂ mitigation are compared and optimized by combining flowsheeting with process integration, economic analysis and life cycle assessment in a multi-objective optimization framework. The systems performance is improved by introducing process integration maximizing the heat recovery and valorizing the waste heat. Energy efficiencies up to 80% and production costs of 12.5–42 $/GJH₂${\text{GJ}}_{{\text{H}}_2}$ are computed for natural gas H₂ processes compared to 60% and 29–61 $/GJH₂${\text{GJ}}_{{\text{H}}_2}$ for biomass processes. Compared to processes without CO₂ mitigation, the CO₂ avoidance costs are in the range of 14–306 $/tCO_2,avoided${\text{t}}_{{\text{CO}}_2,\text{avoided}}$. The study shows that the thermo-chemical H₂ production has to be analyzed as a polygeneration unit producing hydrogen, captured CO₂, heat and electricity.     

Comparative study on the effect of CO2 and H2O dilution on laminar burning characteristics of CO/H2/air mixtures

A study on the effect of CO₂ and H₂O dilution on the laminar burning characteristics of CO/H₂/air mixtures was conducted at elevated pressures using spherically expanding flames and CHEMKIN package. Experimental conditions for the CO₂ and H₂O diluted CO/H₂/air/mixtures of hydrogen fraction in syngas from 0.2 to 0.8 are the pressures from 0.1 to 0.3 MPa, initial temperature of 373 K, with CO₂ or H₂O dilution ratios from 0 to 0.15. Laminar burning velocities of the CO₂ and H₂O diluted CO/H₂/air/mixtures were measured and calculated using the mechanism of Davis et al. and the mechanism of Li et al. Results show that the discrepancy exists between the measured values and the simulated ones using both Davis and Li mechanisms. The discrepancy shows different trends under CO₂ and H₂O dilution. Chemical kinetics analysis indicates that the elementary reaction corresponding to peak ROP of OH consumption for mixtures with CO/H₂ ratio of 20/80 changes from reaction R3 (OH + H₂ = H + H₂O) to R16 (HO₂+H = OH + OH) when CO₂ and H₂O are added. Sensitivity analysis was conducted to find out the dominant reaction when CO₂ and H₂O are added. Laminar burning velocities and kinetics analysis indicate that CO₂ has a stronger chemical effect than H₂O. The intrinsic flame instability is promoted at atmospheric pressure and is suppressed at elevated pressure for the CO₂ and H₂O diluted mixtures. This phenomenon was interpreted with the parameters of the effective Lewis number, thermal expansion ratio, flame thickness and linear theory.     

Optimization of H2 production with CO2 capture by steam reforming of methane integrated with a chemical-looping combustion system

Methane steam reforming (SR) integrated with a chemical-looping combustion (CLC) system is a new process for producing hydrogen from natural gas, allowing carbon dioxide capture with a low energy penalty. In this study, mass and enthalpy balances of an SR-CLC system were carried out to determine the autothermal operating conditions for optimal H₂ production. The evaluation was conducted using iron-based oxygen carriers. Two configurations were analysed, firstly with the reformer tubes inside the fuel reactor and, secondly, with the reformer tubes inside the air reactor. This paper analyses the effect of two parameters affecting the SR process, namely the conversion of methane in the reformer (XCH₄$X_{{\text{CH}}_4}$) and the efficiency of the hydrogen separation of a pressure swing adsorption (PSA) unit (η_PSA), as well as two parameters affecting the CLC system, namely the Fe₂O₃ content in the oxygen carrier and its conversion variation (ΔX_OC), on the H₂ yields. Moreover, it also analyses the reduction of Fe₂O₃ to Fe₃O₄ or to FeAl₂O₄. The results shown that a H₂ yield value of 2.45 mol H₂ per mol of CH₄ can be obtained with the reformer tubes located inside the air reactor and with Fe₂O₃ being reduced to Fe₃O₄. This corresponds to a CH₄ to H₂ conversion of 74.2%, which is similar to state-of-the-art H₂ production technologies, but with inherent CO₂ capture in the SR-CLC process.     

Thermoeconomic analysis of pressurized hybrid SOFC systems with CO2 separation

In this paper, the results of the thermodynamic and economic analyses of distributed power generation plants (1.5 MWe) are described and compared. The results of an exergetic analysis are also reported, as well as the thermodynamic details of the most significant streams of the plants. The integration of different hybrid solid oxide fuel cell (SOFC) system CO₂ separation technologies characterizes the power plants proposed. A hybrid system with a tubular SOFC fed with natural gas with internal reforming has been taken as reference plant. Two different technologies have been considered for the same base system to obtain a low CO₂ emission plant. The first technology involved a fuel decarbonization and CO₂ separation process placed before the system feed, while the second integrated the CO₂ separation and the energy cycle. The first option employed fuel processing, a technology (amine chemical absorption) viable for short-term implementation in real installations while the second option provided the CO₂ separation by condensing the steam from the system exhaust. The results obtained, using a Web-based Thermo Economic Modular Program software, developed by the Thermochemical Power Group of the University of Genoa, showed that the thermodynamic and economic impact of the adoption of zero emission cycle layouts based on hybrid systems was relevant.     

Reactivity of Ni,Cr and Zr doped ceria in CO2 splitting for CO production via two-step thermochemical cycle

This work focuses on modification and screening of ceria-based oxides for solar H₂O/CO₂ splitting via two-step thermochemical cycle. Ce_1-xM_xO_2-δ (M = Zr, Ni, Cr; x = 0, 0.05, 0.10, 0.15, 0.20) were synthesized via sol-gel method and tested for CO₂-splitting via two-step thermochemical cycles. Reduction was conducted at 1500 °C through a ramp rate of 10 °C/min and oxidation was performed at 1000 °C isothermally. Both Ni and Cr showed low solubility in ceria and no or very limited promoting effect on CO productivity. Cr could be reduced in the first reduction step but cannot be oxidized by CO₂ in the following oxidation step. Zr doped sample showed advantages in both CO productivity and lattice stability. 15% Zr doped exhibited the best performance with the CO productivity of 315.40 μmol/g. However, the oxidation rate of Zr doped samples was much lower than that of pure ceria. Compromise between fuel productivity and fast kinetics should be made in practical application.     

Thermal efficiency evaluation of the thermochemical H2S splitting cycle for the hydrogen and sulfur production

A flowsheet of the thermochemical H₂S splitting cycle was designed and simulated for hydrogen and sulfur production. The heat and mass balance, as well as the thermal efficiency of the process, were calculated. A thermal efficiency of 40.865% for hydrogen production was obtained by optimizing the heat exchangers and the EED cell considering waste heat recovery. The effects of five calculation parameters, namely, the sulfuric acid concentration, hydrogen iodide (HI) conversion ratio, molar flow rate of HI_x phase, pressure, and reflux ratio at the distillation column, on thermal efficiency were evaluated. The results indicated that further research on the membrane reactor is needed. The optimized conditions for the over-azeotropic HI solution yield should be prioritized. Furthermore, an H₂SO₄ concentration system should be reasonably designed to reduce the complexity of the process and equipment settings, as well as to improve thermal efficiency.