Preparation of water management layer and effects of its composition on performance of PEMFCs

A membrane electrode assembly (MEA) with a novel water management layer (WML) used in proton exchange membrane fuel cell (PEMFC) was prepared. The so called WML, which was located between the carbon paper and the catalyst layer, was a sublayer composed of carbon and hydrophobic PTFE. Various parameters of the WML, including carbon loading, PTFE content and species, sintering time and temperature and pore formers, were investigated in this study. As demonstrated in our experimental results, the performance of the membrane electrode assembly (MEA) PEMFC could be significantly improved by WML in the condition of operation with dry reactive gases. The MEA with the WML exhibited more stable performance than the situation of MEA without WML during a long time running period.     

外界供给参数对PEMFC输出性能及水热平衡的影响

为了改善质子交换膜燃料电池(PEMFC)内部的水热平衡,从而进一步改善PEMFC的输出性能,文章建立了PEMFC的三维模型,通过改变PEMFC的外界供给参数(进气速度、加湿率以及冷却水流速),应用COMSOL模拟仿真得到了PEMFC的极化曲线和功率曲线、流道和气体扩散层(GDL)的水浓度分布情况,以及冷却水流速对PEMFC温度的影响。研究结果表明:随着进气速度和加湿率的逐渐增加,PEMFC的输出性能均逐渐提升,但是,过高的加湿率可能导致电极水淹;随着冷却水流速的增加,PEMFC温度加速下降,膜内温度分布变得更均匀。     

Improved PEM fuel cell performance with hydrophobic catalyst layers

Flooding of catalyst layers is one of the major issues, which effects performance of low temperature proton exchange membrane fuel cells (PEMFC). Rendering catalyst layers hydrophobic one may improve the performance of PEMFC depending on Pt percentage in the catalyst and Polytetrafluoroethylene (PTFE) loading on the electrode. In this study, effect of hydrophobicity in catalyst layers on performance has been investigated by comparing performances of membrane electrode assemblies prepared with 48% Pt/C. Ultrasonic coating technique was used to manufacture highly efficient electrodes. Power density at 0.45 V increased by the addition of PTFE, from 0.95 to 1.01 W/cm² with H₂/O₂ feed; while it slightly increased from 0.52 W/cm² to 0.53 W/cm² with H₂/Air feed. Addition of PTFE to catalyst layers while keeping Pt loading constant, enhanced performance providing improved water management. Kinetic activity increased by decreasing Nafion loading from 0.37 mg/cm² to 0.25 mg/cm² while introducing PTFE (0.12 mg/cm²) to the electrode. Electrochemical impedance spectroscopy (EIS) results proved that charge transfer resistance decreased with hydrophobic catalyst layers for H₂/O₂ feed. This is attributed to enhanced water management due to PTFE presence.     

Design of low-humidification PEMFC by using cell simulator and its power generation verification test

As long as the perfluorinated proton exchange membrane (PEM) is used for the electrolyte, both the cell performance and life are highly dependent upon the water content in the electrolyte. On the other hand, pre-humidification of fuel and oxidant gases complicates the PEMFC system and prevents it from possible cost reduction measures. In this study, in order to maintain a membrane electrode assembly (MEA) with a satisfactory water content by only the water produced in catalyst layer through the electrode reaction without prior humidification of both the fuel and oxidant gases, a novel gas diffusion layer (GDL) was fabricated. This was achieved by coating a water management layer (WML) onto a traditional GDL in order to place the WML between the traditional GDL and the catalyst layer of the PEMFC. This study describes the significant balance of water with WML in the fuel cell using both simulation and experimental analysis.     

Stainless steel bipolar plate coated with carbon nanotube (CNT)/polytetrafluoroethylene (PTFE) composite film for proton exchange membrane fuel cell (PEMFC)

Composite film of carbon nanotube (CNT) and polytetrafluoroethylene (PTFE) was successfully formed by using their dispersion fluids. This CNT/PTFE composite film was electrically conductive in the range of 10 S cm⁻¹. The proton exchange membrane fuel cell (PEMFC) was assembled with the stainless steel bipolar plate coated with the CNT/PTFE composite film. This coating decreased the contact resistance between the surface of the bipolar plate and the membrane electrode assemble (MEA). Therefore, the output power of the fuel cell increased by 1.6 times.     

Recycling of membrane electrode assembly of PEMFC by acid processing

A simple, high efficient and environmentally friendly approach was investigated to recycle the key materials of membrane electrode assembly (MEA) applied in proton exchange membrane fuel cell (PEMFC). The catalyst coated membranes (CCMs) was dipped into sulfuric acid until the formation of transparent solution composed of Pt and perfluorosulfonic acid resin. Wherein, the membrane was dissolved, and the amorphous carbon nanoparticles as catalyst supports in catalyst layers were oxidized. Subsequently, both metal Pt and perfluorosulfonic acid resin were separated by centrifugal separation. Then the resin was recast into a membrane and the single fuel cell performance was tested. As a result, the solution to recycle the key materials of MEAs is promising for recycling MEA materials used in PEMFC.     

High performance PEMFC stack with open-cathode at ambient pressure and temperature conditions

An open-air cathode proton exchange membrane fuel cell (PEMFC) was developed. This paper presents a study of the effect of several critical operating conditions on the performance of an 8-cell stack. The studied operating conditions such as cell temperature, air flow rate and hydrogen pressure and flow rate were varied in order to identify situations that could arise when the PEMFC stack is used in low-power portable PEMFC applications. The stack uses an air fan in the edge of the cathode manifolds, combining high stoichiometric oxidant supply and stack cooling purposes. In comparison with natural convection air-breathing stacks, the air dual-function approach brings higher stack performances, at the expense of having a lower use of the total stack power output. Although improving the electrochemical reactions kinetics and decreasing the polarization effects, the increase of the stack temperature lead to membrane excessive dehydration (loss of sorbed water), increasing the ohmic resistance of the stack (lower performance).     

Operation of a proton exchange membrane fuel cell under non-humidified conditions using a membrane–electrode assemblies with composite membrane and electrode

Composite membranes with hydrophilic substances can retain water and allow the operation of proton exchange membrane fuel cells (PEMFCs) under non-humidified conditions. In this work, thin Nafion composite membranes with silica are prepared to operate a PEMFC with dry fuel and oxidant. In addition, the role of silica in the catalyst layer as a water retainer is studied. In particular, the anode and the cathode are modified separately to elucidate the effect of silica. The incorporation of silica in the membrane and the catalyst layer enhances single-cell performance under non-humidified operation. The cell performance of membrane–electrode assemblies using the composite membrane and electrode is higher than that of a MEA using commercial Nafion 111 membrane under non-humidified conditions.     

Water management studies in PEM fuel cells, part IV: Effects of channel surface wettability, geometry and orientation on the two-phase flow in parallel gas channels

In this study, the effects of channel surface wettability, cross-sectional geometry and orientation on the two-phase flow in parallel gas channels of proton exchange membrane fuel cells (PEMFCs) are investigated. Ex situ experiments were conducted in flow channels with three different surface wettability (hydrophilically coated, uncoated, and hydrophobically coated), three cross-sectional geometries (rectangular, sinusoidal and trapezoidal), and two orientations (vertical and horizontal). Flow pattern map, individual channel flow variation due to maldistribution, pressure drop and flow visualization images were used to analyze the two-phase flow characteristics. It is found that hydrophilically coated gas channels are advantageous over uncoated or slightly hydrophobic channels regarding uniform water and gas flow distribution and favoring film flow, the most desirable two-phase flow pattern in PEMFC gas channels. Sinusoidal channels favor film flow and have lower pressure drop than rectangular and trapezoidal channels, while the rectangular and trapezoidal channels behave similarly to each other. Vertical channel orientation is advantageous over horizontal orientation because the latter is more prone to slug flow, nonuniform liquid water distribution and instable operation.     

Effect of PTFE content in microporous layer on water management in PEM fuel cells

The effect of hydrophobic agent (PTFE) concentration in the microporous layer on the PEM fuel cell performance was investigated using mercury porosimetry, water permeation experiment, and electrochemical polarization technique. The mercury porosimetry and water permeation experiments indicated that PTFE increases the resistance of the water flow through the GDL due to a decrease of the MPL porosity and an increase of the volume fraction of hydrophobic pores. When air was used as an oxidant, a maximum fuel cell performance was obtained for a PTFE loading of 20 wt.%. The experimental polarization curves were quantitatively analyzed to determine the polarization resistances resulting from different physical and electrochemical processes in the PEM fuel cell. The polarization analysis indicated that the optimized PTFE content results in an effective water management (i.e., a balancing of water saturations in the catalyst layer and the gas diffusion layer), thereby improving the oxygen diffusion kinetics in the membrane-electrode assembly.     

Parallel serpentine-baffle flow field design for water management in a proton exchange membrane fuel cell

In a proton exchange membrane fuel cell (PEMFC) water management is one of the critical issues to be addressed. Although the membrane requires humidification for high proton conductivity, water in excess decreases the cell performance by flooding. In this paper an improved strategy for water management in a fuel cell operating with low water content is proposed using a parallel serpentine-baffle flow field plate (PSBFFP) design compared to the parallel serpentine flow field plate (PSFFP). The water management in a fuel cell is closely connected to the temperature control in the fuel cell and gases humidifier. The PSBFFP and the PSFFP were evaluated comparatively under three different humidity conditions and their influence on the PEMFC prototype performance was monitored by determining the current density–voltage and current density–power curves. Under low humidification conditions the PEMFC prototype presented better performance when fitted with the PSBFFP since it retains water in the flow field channels.     

Progress in poly(phenylene oxide) based cation exchange membranes for fuel cells and redox flow batteries applications

In fuel cell technologies, low-temperature proton exchange membrane fuel cells (LT-PEMFC), high-temperature proton exchange membrane fuel cells (HT- PEMFC), and direct methanol fuel cells (DMFC) are gained significant attention as a promising energy system for practical applications. The developments of cost-effective membrane materials with excellent physicochemical properties are indispensable for replacing the high cost of commercial membranes and achieving the higher performance of fuel cell systems. This review focuses on the developments and modifications of cost-effective poly(2,6-dimethyl-1,4-phenylene oxide) (PPO) as a cation exchange membrane for LT-PEMFC, HT- PEMFC and DMFC. Notably, this review bridges the understanding of PPO based membranes, current advancements, structure, physicochemical properties and fuel cell performances. Progressive developments and a systematic overview of PPO-based membrane developments are explained in detail in terms of functionalization, blend, composite, acid-base, cross-linking, copolymerization, coated and reinforcement. Moreover, the changes in physicochemical properties and fuel cell performances in the membrane are deeply reviewed. Additionally, the utilization of PPO based membranes in different kinds of redox flow battery systems are reviewed. Overall, this review provides an exclusive vision and perspectives to develop the PPO based advanced, cost-effective, and high-performance membranes for fuel cell technologies and redox flow battery systems.     

Facilitation of water management in low Pt loaded PEM fuel cell by creating hydrophobic microporous layer with PTFE,FEP and PDMS polymers: Effect of polymer and carbon amounts

Microporous layers (MPLs) were prepared with different hydrophobic polymers to establish water management in polymer electrolyte membrane (PEM) fuel cells. Besides conventionally used polymers polytetrafluoroethylene (PTFE) and fluorinated ethylene propylene (FEP), two different molecular weights (MW) of polydimethylsiloxane (PDMS) polymer were used as hydrophobic materials in MPL. Membrane electrode assemblies (MEAs) having MPLs with low MW PDMS polymer exhibited the best fuel cell performance compared to the PTFE and FEP based ones. Thus it is concluded that PDMS polymer has a great potential to be used as hydrophobic material for MPL to reduce flooding phenomena in PEM fuel cell.     

Influence of sloping baffle plates on the mass transport and performance of PEMFC

Sloping baffle plates are installed numerically in the flow channel of proton exchange membrane fuel cell (PEMFC) to promote the mass transport in the porous electrode and the fuel cell performance. The sloping angle of baffle plate on the mass transport and performance of PEMFC are investigated and optimized. The numerical results show that the sloping angle of baffle plate influences the velocity distribution, flow resistance in the flow channel, and the intensity of mass transport between the channel and porous electrode. Larger sloping angle increases the velocity in the vertical direction which brings stronger squeeze effect between the channel and porous electrode, but it also reduces the squeeze area and increases the flow resistance. An optimization for the sloping angle of baffle plate is carried out. The baffle plate with the sloping angle of 45° shows the best performance in PEMFC net power considering the pumping power caused by the pressure loss. The effect of the baffle plate number is also investigated and optimized. The fuel cell current density increases with the baffle plate number, but the increment rate is decreased. The pumping power increases almost linearly with the baffle plate number. The PEMFC with six sloping baffle plates installed in the channel is found to be optimal in terms of the net power.     

Numerical simulation and experimental study on the effect of symmetric and asymmetric bionic flow channels on PEMFC performance under gravity

In proton exchange membrane fuel cell (PEMFC), bionic flow field design is to apply the biological characteristics of nature to the structure design of flow field. The flow field designed by bionics can improve the water balance of the fuel cell and make the fuel distribute uniformly in the flow field. In order to study the PEMFC performance of symmetric and asymmetric bionic flow channel under gravity, the simulation and visualization experiments are used to study the bionic flow channel in different orientations. Under the influence of gravity, the distribution characteristics of liquid water are changed in the flow channel, and the difference of the transport process of liquid water in two different bionic flow channel under gravity is obtained. The results of the simulation and visualization experiments show that the gravity has a significant effect on the transport process of liquid water in the bionic flow channel, and the water transport process in the two types of bionic flow channel is obviously different. Meanwhile, the performance of the fuel cells with two bionic flow channel at different orientations is tested by experiments. The results show that gravity has a significant effect on the performance of PEMFC with bionic flow field. And there are significant differences between symmetrical and asymmetric bionic flow channel on PEMFC performance. The results of I–V curve show that when the PEMFC with asymmetric bionic flow channel has the best performance in the orientation of perpendicularity.     

Effects of electrode wettabilities on liquid water behaviours in PEM fuel cell cathode

Liquid water transport is one of the key challenges for water management in a proton exchange membrane (PEM) fuel cell. Investigation of the air–water flow patterns inside fuel cell gas flow channels with gas diffusion layer (GDL) would provide valuable information that could be used in fuel cell design and optimization. This paper presents numerical investigations of air–water flow across an innovative GDL with catalyst layer and serpentine channel on PEM fuel cell cathode by use of a commercial Computational Fluid Dynamics (CFD) software package FLUENT. Different static contact angles (hydrophilic or hydrophobic) were applied to the electrode (GDL and catalyst layer). The results showed that different wettabilities of cathode electrode could affect liquid water flow patterns significantly, thus influencing on the performance of PEM fuel cells. The detailed flow patterns of liquid water were shown, several gas flow problems were observed, and some useful suggestions were given through investigating the flow patterns.     

Ag–polytetrafluoroethylene composite coating on stainless steel as bipolar plate of proton exchange membrane fuel cell

Forming a coating on metals by surface treatment is a good way to get high performance bipolar plate of proton exchange membrane fuel cell (PEMFC). In our research, Ag–polytetrafluoroethylene (PTFE) composite film was electrodeposited with silver-gilt solution of nicotinic acid by a bi-pulse electroplating power supply on 316 L stainless steel bipolar plate of PEMFC. Surface topography, contact angle, interfacial conductivity and corrosion resistance of the bipolar plate samples were investigated. Results showed that the defects on the Ag–PTFE composite coating are greatly reduced compared with those on the pure Ag coating fabricated under the same condition; and the contact angle of the Ag–PTFE composite coating with water is 114°, which is much bigger than that of the pure Ag coating (73°). In addition, the interfacial contact resistance of the composite coating stays as low as the pure Ag coating; and the bipolar plate sample with composite coating shows a close corrosion resistance to the pure Ag coating sample in potentiodynamic and potentiostatic tests. Coated 316 L stainless steel plate with Ag–PTFE composite coating exhibits well hydrophobic characteristic, less defects, high interfacial conductivity and good corrosion resistance, which shows a great potential of the application in PEMFC.     

Numerical simulation of water droplet transport characteristics in cathode channel of proton exchange membrane fuel cell with tapered slope structures

In proton exchange membrane fuel cells (PEMFC), the design of the cathode flow field is very important, because an excellent flow channel design can not only accelerate the transmission rate of liquid water, but also affect the distribution of electrode reactants and electrode products which influence the electrochemical performance of the fuel cell. This study presents three new channels (models 1,2 and 3), which were created using two unilateral slopes and a bilateral slope structure with tapered tube lengths of 0.4, 1.2 and 0.8 mm, respectively. The dynamic behavior of liquid water under the three design schemes is numerically studied based on the volume of fluid method. And the influence on the performance of fuel cell was analyzed synthetically. The results indicate that the introduction of a tapered and sloping structure can improve the transmission efficiency of the droplets in the flow channel, and the maximum droplet removal time of the new channel can be reduced by 24.4%compare with standard conventional flow channel. The slope structure guides the flow path of water droplet and reduces the occurrence of droplet spatter. Influenced by the slope and tapered structures, the turbulence of airflow near the bottom surface (gas diffusion layer)of the flow channel is enhanced and Oxygen concentration in the cathode is raised, which improves the mass transfer capacity and average current density of reactive surface. In conclusion, the new type of channel with a tapered and sloping structure has a potential to improve the performance of water management in the cathode channel of PEMFC.     

Simultaneous direct visualisation of liquid water in the cathode and anode serpentine flow channels of proton exchange membrane (PEM) fuel cells

Water flooding is detrimental to the performance of the proton exchange membrane fuel cell (PEMFC) and therefore it has to be addressed. To better understand how liquid water affects the fuel cell performance, direct visualisation of liquid water in the flow channels of a transparent PEMFC is performed under different operating conditions. Two high-resolution digital cameras were simultaneously used for recording and capturing the images at the anode and cathode flow channels. A new parameter extracted from the captured images, namely the wetted bend ratio, has been introduced as an indicator of the amount of liquid water present at the flow channel. This parameter, along with another previously used parameter (wetted area ratio), has been used to explain the variation in the fuel cell performance as the operating conditions of flow rates, operating pressure and relative humidity change. The results have shown that, except for hydrogen flow rate, the wetted bend ratio strongly linked to the operating condition of the fuel cell; namely: the wetted bend ratio was found to increase with decreasing air flow rate, increasing operating pressure and increasing relative humidity. Also, the status of liquid water at the anode was found to be similar to that at the cathode for most of the cases and therefore the water dynamics at the anode side can also be used to explain the relationships between the fuel cell performance and the investigated operating conditions.     

Review on water management methods for proton exchange membrane fuel cells

Control of water content of proton exchange membrane fuel cells (PEMFCs) within a reasonable rangeis a question worthy of study. This paper addresses questions of water transport, water fault, and water management methods in a PEMFC. Both an excess (overflow) or lack (dehydration) of water in a fuel cell may affect the performance and the service life. Herein, we describe in detail the effects of water content on the cathode, anode, gas diffusion layer (GDL), catalyst layer (CL) and flow channel. Monitoring the flow and accumulation of water directly in the PEMFC is the most effective approach to determine which of the two scenarios, overflow or dehydration, occurs. The water transport can be effectively investigated in a transparent fuel cell, using neutron scanning, nuclear magnetic resonance, and X-ray irradiation. Regarding the PEMFC water management, this paper reviews some current methods, such as improvement of the flow field structure, changing hydrophilic materials, and optimizing control systems.