Reducing the idle speed of a spark-ignited gasoline engine with hydrogen addition

Reducing idle speed is an effective way for decreasing engine idle fuel consumption. Unfortunately, due to the increased residual dilution and dropped combustion temperature, spark-ignited (SI) gasoline engines are prone to suffer high cyclic variation and even stall at low idle speeds. This paper investigated the effect of hydrogen addition on the performance of an SI gasoline engine at reduced idle speeds of 600, 700 and 800 rpm. The test results shows that cyclic variation was raised with the decrease of idle speed but reduced obviously with the increase of hydrogen energy fraction (βH₂)$\left({\text{β}}_{{\text{H}}_2}\right)$. Decreasing idle speed and adding hydrogen were effective for reducing engine idle fuel consumption. The total fuel energy flow rate was effectively dropped from 30.8 MJ/h at 800 rpm and βH₂${\text{β}}_{{\text{H}}_2}$ = 0% to 17.6 MJ/h at 600 rpm and βH₂${\text{β}}_{{\text{H}}_2}$ = 19.9%. Because of the dropped fuel energy flow rate causing the reduced combustion temperature, both cooling and exhaust losses were markedly reduced after decreasing idle speed and adding hydrogen. HC and CO emissions were dropped with the increase of βH₂${\text{β}}_{{\text{H}}_2}$, but increased after reducing idle speed. However, NOx emissions were decreased after reducing idle speed and adding hydrogen, due to the dropped peak cylinder temperature.     

Reducing the idle speed of a gasoline rotary engine with hydrogen addition

This paper presented an experimental study about the idle performance of a rotary engine fueled with hydrogen and gasoline blends. The idle speed was reduced from original 2400 to 2300 and 2200 rpm, and hydrogen energy percentage (β_H2) was varied from 0% to 35.0%. Test results showed that cyclic variation was raised with the decrease of idle speed whereas reduced with the increase of β_H2. Both decreasing idle speed and increasing β_H2 were effective on reducing engine fuel consumption. Total fuel energy flow rate was effectively dropped from 22.4 MJ/h under “2400 rpm and β_H2 = 0%” to 20.01 MJ/h under “2200 rpm and β_H2 = 35.0%”. Combustion duration was reduced through increasing β_H2. HC and CO emissions were dropped with the increase of β_H2, but increased after reducing idle speed. CO₂ emission was decreased after reducing idle speed and adding hydrogen.     

Emissions and fuel consumption characteristics of an HCNG-fueled heavy-duty engine at idle

The idle performance of an 11-L, 6-cylinder engine equipped with a turbocharger and an intercooler was investigated for both compressed natural gas (CNG) and hydrogen-blended CNG (HCNG) fuels. HCNG, composed of 70% CNG and 30% hydrogen in volume, was used not only because it ensured a sufficient travel distance for each fueling, but also because it was the optimal blending rate to satisfy EURO-6 emission regulation according to the authors' previous studies. The engine test results demonstrate that the use of HCNG enhanced idle combustion stability and extended the lean operational limit from excess air ratio (λ) = 1.5 (CNG) to 1.6. A decrease of more than 25% in the fuel consumption rate was achieved in HCNG idle operations compared to CNG. Total hydrocarbon and carbon monoxide emissions decreased when fueled with HCNG at idle because of the low carbon content and enhanced combustion characteristics. In particular, despite hydrogen enrichment, less nitrogen oxides (NO_x) were emitted with HCNG operations because the amount of fuel supplied for a stable idle was lower than with CNG operations, which eventually induced lower peak in-cylinder combustion temperature. This low HCNG fuel quantity in idle condition also induced a continuous decrease in NO_x emissions with an increase in λ. The idle engine test results also indicate that cold-start performance can deteriorate owing to low exhaust gas temperature, when fueled with HCNG. Therefore, potential solutions were discussed, including combustion strategies such as retardation of spark ignition timing combined with leaner air/fuel ratios.     

Performance and emission assessment of a multi-cylinder S.I engine using CNG & HCNG as fuels

The present study was carried out to assess the possibility of using the HCNG in the commercially available CNG vehicles, as the available literature indicated the benefits of adding hydrogen to CNG in small percentages by volume, leading to improved combustion characteristics of CNG and yielding sizeable benefits, regarding improved engine performance and reduced engine emissions in automotive applications. In the present study, a commercially available CNG manifold carburation kit, commonly known as “sequential injection” in the market, is evaluated for its operation characteristics, on a Spark Ignited (SI), MPFI automotive engine, of a mass-produced passenger vehicle, converted for gas operation, using, gasoline, CNG, HCNG 10% and HCNG 18% as fuels. In the study, the following performance parameters, torque, power, thermal efficiency, brake specific energy consumption (BSEC), lambda, engine oil temperature, exhaust gas species were measured. After exhaustive engine testing, a comparison of engine performance emission characteristics for gasoline, CNG and HCNG 10% and HCNG 18% is presented. The engine performance using the optimized MAP tables demonstrated torque and power improvements for HCNG 10% and HCNG 18% in comparison to CNG. The torque benefits up-to 6% and power benefits up-to 4% were observed. The fuel energy consumption was measured to be reduced, and improvement in fuel conversion efficiency was also observed. Hydrogen substitution in CNG helped in reducing CO, HC, CO₂ emissions for HCNG in comparison to CNG. Increase in NO_x emission was observed for HCNG in comparison with CNG. Superior engine emission characteristics in comparison to gasoline and CNG is also demonstrated. The commercially available sequential gas manifold carburation was found to be suitable for HCNG 10% and HCNG 18%.     

Experimental based comparative exergy analysis of a multi-cylinder spark ignition engine fuelled with different gaseous (CNG,HCNG, and hydrogen) fuels

The experimental investigation was carried out on a multi-cylinder spark ignition (SI) engine fuelled with compressed natural gas (CNG), hydrogen blended CNG (HCNG) and hydrogen with varying load at 1500 rpm in order to perform comparative exergy analysis. The exergy analysis indicates that work exergy, heat transfer exergy and exhaust exergy were the highest with hydrogen at all loads due to its high flame temperature, low quenching distance, and high flame speed. The engine's exergy efficiency was the highest with hydrogen (34.23%), and it was about 24.23% and 24.08% with CNG and HCNG respectively at high load (20.25 kW). This indicates a higher potential of hydrogen to convert chemical energy input of fuel into heat and then power output. The exergy destruction was observed minimum with hydrogen at all loads, and it was drastically reduced at high loads. The combustion irreversibility which was calculated using species present during combustion, was the main contributor to exergy destruction, and it decreased with hydrogen. The minimum combustion irreversibility was 11.75% with hydrogen, followed by HCNG and CNG with 16.46% and 18.88% respectively at high load. The high quality of heat due to high in-cylinder temperature and low entropy generation during combustion caused by less number of chemical species in hydrogen combustion are the main reasons for lower combustion irreversibility with hydrogen.     

汽车发动机怠速稳定性模糊控制系统试验研究

怠速工况运行品质是影响汽车发动机的经济性和排放性能的重要因素.在完成目标发动机喷油、点火系统控制匹配的基础上,以提高怠速运行稳定性为目标开发了怠速模糊控制器,编写了输入变量的模糊化、模糊推理过程以及模糊输出量的精确化等控制软件.采用模糊控制可以避免因汽车发动机怠速运行工况复杂造成难以建立精确数学模型,且可在发动机怠速工况时对转速进行较好的控制.发动机台架试验结果表明,采用模糊控制能有效改善汽车发动机的怠速运转稳定性,怠速运行质量显著提高.     

Performance and emission characteristics of a turbocharged CNG engine fueled by hydrogen-enriched compressed natural gas with high hydrogen ratio

This paper investigates the effect of high hydrogen volumetric ratio of 55% on performance and emission characteristics in a turbocharged lean burn natural gas engine. The experimental data was conducted under various operating conditions including different spark timing, excess air ratio (lambda), and manifold pressure. It is found that the addition of hydrogen at a high volumetric ratio could significantly extend the lean burn limit, improve the engine lean burn ability, decrease burn duration, and yield higher thermal efficiency. The CO, CH₄ emissions were reduced and NO_x emission could be kept an acceptable low level with high hydrogen content under lean burn conditions when ignition timing were optimized.     

The effect of hydrogen on the performance and emissions of an SI engine having a high compression ratio fuelled by compressed natural gas

The aim of this paper is investigation of the effect of hydrogen on engine performance and emissions characteristics of an SI engine, having a high compression ratio, fuelled by HCNG (hydrogen enriched compressed natural gas) blend. The experiments were carried out at 1500, 2000 and 2500 rpm under full load conditions of a modified Isuzu 3.9 L engine, having a compression ratio of 12.5. The engine brake power, brake thermal efficiency, combustion analysis and emissions parameters were realized at 5, 10 15 and 20 deg. CA BTDC (crank angle before top dead center) ignition timings and in excess air ratios of 0.9–1.3 fuelled by hydrogen enriched compressed natural gas (100/0, 95/5, 90/10 and 80/20 of % natural gas/hydrogen).The experimental results showed that the maximum power values were generally obtained with HCNG5 (5% hydrogen in natural gas) fuel. The optimum ignition timing that was obtained according to the maximum brake torque was retarded by the addition of hydrogen to CNG (compressed natural gas), while it was advanced by increasing the engine speed. Furthermore, it was observed that the BTE (brake thermal efficiency) generally declined with the hydrogen addition to compressed natural gas and increasing the engine speed. Additionally, the curves of cylinder pressure and ROHR (rate of heat release values) generally closed to top dead center with the increasing of the hydrogen fraction in the blend and a decreasing engine speed. The hydrocarbon and carbon monoxide emissions generally obtained were lower than the Euro-5 and Euro-6 standards.     

Emission characteristics of using HCNG in the internal combustion engine with minimum pilot diesel injection for greater fuel economy

Hydrogen and Compressed Natural Gas are great alternatives to the pure fossil fuels. Many researches confirm the advantages of using hydrogen and natural gas blended together for the internal combustion engine in both areas of improving performances and reducing emission levels. In a short to medium range terms, the air pollution throughout the globe could be significantly reduced by using HCNG in the internal combustion engine and in many other applications with the substitution of using HCNG as a main source of fuel or as a secondary source of fuel such as the dual fuel operation system in the diesel vehicle.     

Effect of hydrogen addition using on-board alkaline electrolyser on SI engine emissions and combustion

In this study, an electrolyser was used to supply hydrogen to the SI engine. Firstly, the appropriate operation point for the electrolyser was determined by adjusting the amount of KOH in the electrolyte to 5%, 10%, 20% and 30% by mass, and applying 12 V, 16 V, 20 V, 24 V and 28 V voltages. Tests were first carried out with the gasoline without the use of an electrolyser, followed by operating the electrolyser at the appropriate point and sending obtained H₂ and O₂ to the engine in addition to the gasoline. The SI engine was operated between 2500 rpm and 3500 rpm engine speeds with and without hydrogen addition. Cylinder pressure, the amount of gasoline, H₂ and O₂ consumed by the engine and the emission data were collected from the test system at the aforementioned engine speeds. Furthermore, indicated engine torque, indicated specific energy consumption, specific emissions and HRR values were calculated. According to the results obtained, improvement in ISEC values was observed, and CO and THC values were improved by up to 21.3% and 86.1% respectively. Even though the dramatic increase in NO_x emissions cannot be averted, they can be controlled by equipment such as EGR three-way catalytic converter.     

Effects of compression ratio on performance and emission characteristics of heavy-duty SI engine fuelled with HCNG

The wide range of hydrogen's flammable limits enables ultra-lean combustion. A lean burn reduces the combustion temperature, increases thermal efficiency, and reduces knock, which is a serious problem in a spark ignition (SI) engine. The anti-knock improvement from hydrogen addition makes it feasible to increase the compression ratio (CR) and further improve the thermal efficiency. Herein, the effects of the CR on performance and emission characteristics were investigated using an 11-L heavy-duty SI engine fuelled with HCNG30 (CNG 70 vol%, hydrogen 30 vol%) and CNG. These fuels were used to operate an engine with CRs of 10.5 and 11.5. The results showed that thermal efficiency improved with an increased CR, which significantly decreased CO₂ emission. On the other hand, the NO_x emission was largely increased. Nevertheless, for HCNG30, a CR of 11.5 improved thermal efficiency by 6.5% and decreased NO_x emission by over 75%, as compared to a conventional CNG engine.     

Combustion,performance and emissions of ULSD,PME and B50 fueled multi-cylinder diesel engine with naturally aspirated hydrogen

An experimental study was conducted on a diesel engine fueled with ultra-low sulfur diesel (ULSD), palm methyl ester (PME), a blended fuel containing 50% by volume each of the ULSD and PME, and naturally aspirated hydrogen, at an engine speed of 1800 rev min⁻¹ under five loads. Hydrogen was added to provide 10% and 20% of the total fuel energy. The following results are obtained with hydrogen addition. There is little change in peak in-cylinder pressure and peak heat release rate. The influence on fuel consumption and brake thermal efficiency is engine load and fuel dependent; being negative for the three liquid fuels at low engine loads but positive for ULSD and B50 and negligible for PME at medium-to-high loads. CO and CO₂ emissions decrease. HC decreases at medium-to-high loads, but increases at low loads. NO_x emission increases for PME only but NO₂ increases for the three liquid fuels. Smoke opacity, particle mass and number concentrations are all reduced for the three liquid fuels.     

Idle characteristics of a hydrogen fueled SI engine

This paper investigates the effect of the equivalence ratio Φ and ignition advance angle θ_i on idle characteristics of a turbocharged hydrogen fueled SI engine. The experimental data was conducted under various operating conditions including different Φ and θ_i. It is found that, the ignition advance angle at MBT point decreases gradually with the equivalence ratio increasing from 0.4 to 0.9. Indicated thermal efficiency decreases as Φ increases. Emissions of NOx increase as Φ increases. When Φ is kept constant, the stated emissions increase as θ_i increases. During idle conditions of a hydrogen fueled engine, a lean mixture with an Φ less than 0.4 is suitable, and the θ_i should be increased appropriately. The maximum cylinder pressure rises with an increase of Φ and θ_i. The trend of the maximum rate of pressure rise is similar at different Φ. Only under the conditions of Φ = 0.4 and θ_i < 10 °CA, the maximum pressure rise rate remains almost unchanged.     

Engine speed and air-fuel ratio effect on the combustion of methane augmented hydrogen rich syngas in DI SI engine

The main challenge on the fueling of pure hydrogen in the automotive vehicles is the limitation in the hydrogen separation from the product of steam reforming and gasification plants and the storage issues. On the other hand, hydrogen fueling in automotive engines has resulted in uncontrolled combustion. These are some of the factors which motivated for the fueling of raw syngas instead of further chemical or physical processes. However, fueling of syngas alone in the combustion chamber has resulted in decreased power output and increased in brake specific fuel consumption. Methane augmented hydrogen rich syngas was investigated experimentally to observe the behavior of the combustion with the variation of the fuel-air mixture and engine speed of a direct-injection spark-ignition (DI SI) engine. The molar ratio of the high hydrogen syngas is 50% H₂ and 50% CO composition. The amount of methane used for augmentation was 20% (V/V). The compression ratio of 14:1 gas engine operating at full throttle position (the throttle is fully opened) with the start of the injection selected to simulate the partial DI (180° before top dead center (BTDC)). The relative air-fuel ratio (λ) was set at lean mixture condition and the engine speed ranging from 1500 to 2400 revolutions per minute (rpm) with an interval of 300 rpm. The result indicated that coefficient of variation of the indicate mean effective pressure (COV of IMEP) was observed to increase with an increase with λ in all speeds. The durations of the flame development and rapid burning stages of the combustion has increased with an increase in λ. Besides, all the combustion durations are shown to be more sensitive to λ at the lowest speed as compared to the two engine speeds.     

Effect of hydrogen addition on combustion and emissions performance of a spark-ignited ethanol engine at idle and stoichiometric conditions

Regarding the limited fossil fuel reserves, the renewable ethanol has been considered as one of the substitutional fuels for spark ignition (SI) engines. But due to its high latent heat, ethanol is usually hard to be well evaporated to form the homogeneous fuel–air mixture at low temperatures, e.g., at idle condition. Compared with ethanol, hydrogen possesses many unique combustion and physicochemical properties that help improve combustion process. In this paper, the performance of a hydrogen-enriched SI ethanol engine under idle and stoichiometric conditions was investigated. The experiment was performed on a modified 1.6 L SI engine equipped with a hydrogen port-injection system. The ethanol was injected into the intake ports using the original engine gasoline injection system. A self-developed hybrid electronic control unit (HECU) was adopted to govern the opening and closing of hydrogen and ethanol injectors. The spark timing and idle bypass valve opening were governed by the engine original electronic control unit (OECU), so that the engine could operate under its original target idle speed for each testing point. The engine was first fueled with the pure ethanol and then hydrogen volume fraction in the total intake gas was gradually increased through increasing hydrogen injection duration. For a specified hydrogen addition level, ethanol flow rate was reduced to keep the hydrogen–ethanol–air mixture at stoichiometric condition. The test results showed that hydrogen addition was effective on reducing cyclic variations and improving indicated thermal efficiency of an ethanol engine at idle. The fuel energy flow rate was reduced by 20% when hydrogen volume fraction in the intake rose from 0% to 6.38%. Both flame development and propagation periods were shortened with the increase of hydrogen blending ratio. The heat transfer to the coolant was decreased and the degree of constant volume combustion was enhanced after hydrogen addition. HC and CO emissions were first reduced and then increased with the increase of hydrogen blending fraction. The acetaldehyde emission from the hydrogen-enriched ethanol engine is lower than that from the pure ethanol engine. However, the addition of hydrogen tended to increase NO_x emissions from the ethanol engine at idle and stoichiometric conditions.     

Performance and combustion characteristic of CI engine fueled with hydrogen enriched diesel

The combustion of hydrogen–diesel blend fuel was investigated under simulated direct injection (DI) diesel engine conditions. The investigation presented in this paper concerns numerical analysis of neat diesel combustion mode and hydrogen enriched diesel combustion in a compression ignition (CI) engine. The parameters varied in this simulation included: H₂/diesel blend fuel ratio, engine speed, and air/fuel ratio. The study on the simultaneous combustion of hydrogen and diesel fuel was conducted with various hydrogen doses in the range from 0.05% to 50% (by volume) for different engine speed from 1000 – 4000 rpm and air/fuel ratios (A/F) varies from 10 – 80. The results show that, applying hydrogen as an extra fuel, which can be added to diesel fuel in the (CI) engine results in improved engine performance and reduce emissions compared to the case of neat diesel operation because this measure approaches the combustion process to constant volume. Moreover, small amounts of hydrogen when added to a diesel engine shorten the diesel ignition lag and, in this way, decrease the rate of pressure rise which provides better conditions for soft run of the engine. Comparative results are given for various hydrogen/diesel ratio, engine speeds and loads for conventional Diesel and dual fuel operation, revealing the effect of dual fuel combustion on engine performance and exhaust emissions.     

Combustion and emission characteristics of a spray guided direct-injection spark-ignition engine fueled with natural gas-hydrogen blends

Combustion and emission characteristics of a spray guided direct-injection spark-ignition engine fueled with natural gas-hydrogen blends were investigated. Results show that the brake thermal efficiency increases with the increase of hydrogen fraction and it shows an increasing and then decreasing trend with advancing fuel-injection timing. For later injection timings, the beginning of heat release is advanced with increasing hydrogen fraction, while the beginning of heat release is advanced and then retarded with the increase of hydrogen fraction at earlier injection timings. The flame development duration, rapid combustion duration and total combustion duration decrease with increasing hydrogen fraction. Maximum cylinder gas pressure, maximum mean gas temperature, maximum rate of pressure rise and maximum heat release rate show an increasing and then decreasing trend with the increase of hydrogen fraction. Brake NOx emission is increased and then decreased, while brake HC, CO and CO₂ emissions decrease with the increase of hydrogen fraction.     

Effect of compression ratio and spark timing on the power performance and combustion characteristics of an HCNG engine

This paper investigates the effect of compression ratio and spark timing on the power performance and combustion characteristics of a hydrogen enriched compressed natural gas engine. The experimental data was conducted under variable compression ratios (i.e. 10:1, 11:1 and 12:1) by varying the spark ignition timing. The engine was kept running at a constant speed of 1200 rpm with a constant excess air ratio of 1.6 and a constant manifold absolute pressure of 50 kPa. It has been found from the results that the higher compression ratio, the higher the indicated thermal efficiency. Increase in compression ratio leads to higher brake torque and lower break specific fuel consumption. But the improvements are weakened between higher compression ratios. The peak pressure is higher with higher compression ratio. Faster heat release rates and lesser coefficient of variations of indicated mean effective pressure can also been observed at higher compression ratios.     

燃用小桐子油柴油机怠速工况工作过程及循环波动

采用柴油、柴油-小桐子掺混油、小桐子油、高温小桐子油,在单缸水冷四冲程柴油机上进行了怠速工况试验,测录了多循环的瞬时气缸压力与高压油管燃油压力,对比分析了喷油与燃烧过程中各参数的循环波动。结果发现,怠速工况喷油过程中,喷油持续期的循环波动最明显,小桐子油的喷油始点滞后,喷油持续期长,喷油压力大,喷油过程的循环波动略大;怠速工况燃烧过程中,最大燃烧压力升高率和滞燃期的循环波动率最为明显,小桐子油滞燃期略短,燃烧压力升高率小,最高燃烧压力低,滞燃期和最大燃烧压力升高率的循环波动明显大于柴油;燃用小桐子油增大了原机的循环波动,怠速运转不如柴油稳定。     

Comparative study of the NOx prediction model of HCNG engine

In order to study the nitrous-oxide emissions of HCNG engines a numerical NO_x prediction model has been developed and coupled with the most accepted quasi-dimensional combustion model of SI engines. The experiments have been performed at the different hydrogen volumetric percentage (0–40%), ignition timing (22–30^oBTDC), A/F ratio (1–1.73) and manifold-absolute pressure (60–137 kPa) at various engine load and speed. In the next phase of study, the simulation has been performed at the different operating conditions and various HCNG blends. The two NO_x mechanism: the thermal NO_x and prompt NO_x mechanism have been used to predict the NO_x emission.The presented Model III of NO_x prediction is validated by the previous models (Model I by Dawyer et al. and Model II by Kornbluth et al.) and experimental results. The NO packet and three-zone approach are designed and incorporated to Model III, which is based on the temperature duration of NO_x formation. The NO curve has been transformed into NO packets through the temperature difference of NO_x formation. Whereas, the width of the packet is equal to the ratio of crank angle duration to the total combustion duration. The total combustion duration is divided into three zones (phases). In order to check the accuracy of the model, the percentage error of NO_x emission has been evaluated. Three NO_x prediction models have been compared, and the model III is the best one. The error range of the model III is within ±15%.