Morphology change of asymmetric diblock copolymer micellar films during solvent annealing

The morphology change of an asymmetric polystyrene-block-poly(2-vinyl pyridine) (PS-b-PVP) diblock copolymer micellar film was investigated during solvent vapor annealing in chloroform. Initially, smaller islands in nanometer-length scale form at the film surface. Further annealing results in the growth of the islands composed of the PS-b-PVP cylinders above the bottom brush layer. For comparison, a film of the block copolymer prepared from THF solution (without micellar structure) was also studied. The surface morphology of the film from THF evolves via spinodal dewetting mechanism during solvent vapor annealing. At a long time solvent vapor annealing, the two kinds of the films display the same surface morphologies, which are determined by the interplay between the surface field and autodewetting.     

A paradigm shift in morphological architecture of PEO-b-PFOMA semi-fluorinated block copolymer thin films upon facile solvent annealing

A systematical study on the morphological transition of the micelle films of semi-fluorinated poly(ethylene oxide)-b-poly(1H,1H-dihydro perfluorooctyl methacrylate) (PEO-b-PFOMA) diblock copolymers was carried out upon perfluroalkanes (PF-5080) or α,α,α-trifluorotoluene (TFT) solvent annealing. Poorly ordered short cylindrical structures of the PEO_5k-b-PFOMA_21k micelle film underwent a phase inversion with PEO cores in the PFOMA continuous phase with a short period of PF-5080 solvent annealing. In contrast, the highly ordered morphology of PEO_10k-b-PFOMA_21k with PFOMA cores in the PEO continuous phase developed into cylindrical microdomains presumably via the fusion process. Prolonged annealing of the film transformed its morphology into inverted-spherical domains of PEO in the PFOMA continuous phase through long-range ordering by following the fission process. In order to find out a synthetic application of the morphology inversion strategy, an attempt was undertaken by adding a gold precursor to the PEO_10k-b-PFOMA_21k micelle solution, and as-cast thin films were prepared accordingly. Upon PF-5080 solvent annealing, the nanoparticles populated in self-assembled thin films resulted in inverted-spherical domains having gold nanoparticles populated in PEO cores surrounded by the PFOMA continuous phase. When the annealing solvent was changed to TFT, a highly ordered in-plane cylindrical morphology with respect to the substrate was achieved from the poorly ordered cylindrical microdomains of the PEO_5k-b-PFOMA_21k thin film, whereas an uneven cylindrical structure was produced from PEO_10k-b-PFOMA_21k.     

Restructuring in block copolymer thin films: In situ GISAXS investigations during solvent vapor annealing

Block copolymer (BCP) thin films have been proposed for a number of nanotechnology applications, such as nanolithography and as nanotemplates, nanoporous membranes and sensors. Solvent vapor annealing (SVA) has emerged as a powerful technique for manipulating and controlling the structure of BCP thin films, e.g., by healing defects, by altering the orientation of the microdomains and by changing the morphology. Due to high time resolution and compatibility with SVA environments, grazing-incidence small-angle X-ray scattering (GISAXS) is an indispensable technique for studying the SVA process, providing information of the BCP thin film structure both laterally and along the film normal. Especially, state-of-the-art combined GISAXS/SVA setups at synchrotron sources have facilitated in situ and real-time studies of the SVA process with a time resolution of a few seconds, giving important insight into the pathways and mechanisms of SVA induced restructuring. We give a short introduction to the GISAXS method and review recent theoretical studies, experimental techniques such as sample preparation and in situ chambers together with SVA protocols, and we review and discuss experimental results. We conclude by giving an outlook on emerging developments of the in situ real-time GISAXS scattering technique in combination with new approaches to control BCP thin film structures using SVA.     

Water-induced morphology evolution of block copolymer micellar thin films

Morphology evolution of diblock copolymer polystyrene-block-poly(4-vinylpyridine) (PS-b-P4VP) micellar thin film in the presence of water was investigated. Surface holes with nanoscale cavities in hexagonal order could be induced by water treatment for certain periods. The nanoscale surface cavities could be transformed into isolated nanospheres in a dry environment or back to protruding densely packed spheres by toluene (a selective solvent for PS coronae) treatment. The morphology evolution of micellar thin film strongly depended on the slow evaporation of toluene solvent, the swelling of P4VP cores in the humid environment, and the subsequent movement of PS chains induced by air and toluene. The incompatibility between solvent and block, and that between the unlike blocks also played an important role in the morphology evolution.     

A new approach in the study of tethered diblock copolymer surface morphology and its tethering density dependence

A poly(l-lactic acid)-block-polystyrene-block-poly(methyl methacrylate) (PLLA-b-PS-b-PMMA) triblock copolymer was synthesized with a crystalline PLLA end block. Single crystals of this triblock copolymer grown in dilute solution could generate uniformly tethered diblock copolymer brushes, PS-b-PMMA, on the PLLA single crystal substrate. The diblock copolymer brushes exhibited responsive, characteristic surface structures after solvent treatment depending upon the quality of the solvent in relation to each block. The chemical compositions of these surface structures were detected via the surface enhanced Raman scattering technique. Using atomic force microscopy, the physical morphologies of these surface structures were identified as micelles in cyclohexane and “onion”-like morphologies in 2-methoxyethanol, especially when the PS-b-PMMA tethered chains were at low tethering density.     

Composition dependence of crystallized lamellar morphology formed in crystalline-crystalline diblock copolymers

We have investigated the crystallized morphology formed at each temperature T_c (20 °C ≤ T_c ≤ 45 °C) in double crystalline poly(?-caprolactone)-block-polyethylene (PCL-b-PE) copolymers as a function of composition (or volume fraction of PE blocks ?_PE) by employing small-angle X-ray scattering (SAXS) and differential scanning calorimetry (DSC) techniques. When PCL-b-PE with ?_PE ≤ 0.58 was quenched from a microphase-separated melt into T_c, the crystallization of PE blocks occurred first to yield an alternating structure consisting of thin PE crystals and amorphous PE + PCL layers (PE lamellar morphology) followed by the crystallization of PCL blocks, where we can expect a competition between the stability of the PE lamellar morphology (depending on ?_PE) and PCL crystallization (on T_c). Two different morphologies were formed in the system judging from a long period. That is, the PCL block crystallized within the existing PE lamellar morphology at lower T_c (<30 °C) to yield a double crystallized alternating structure while it crystallized by deforming or partially destroying the PE lamellar morphology at higher T_c (>35 °C) to result in a significant increase of the long period. However, the temperature at which the morphology changed was almost independent of ?_PE. For PCL-b-PE with ?_PE ≥ 0.73, on the other hand, the morphology after the crystallization of PE blocks was preserved at every T_c investigated.     

Dewetting and microphase separation in symmetric polystyrene‐block‐polyisoprene diblock copolymer ultrathin films

The kinetics of surface structure evolution in ultrathin films of low‐molecular‐weight polystyrene‐block‐polyisoprene (M_w: 7300 g mol^?1–7300 g mol^?1) diblock copolymer at temperatures below the bulk order‐to‐disorder transition temperature are presented. Films with two different thicknesses were studied as a function of annealing temperature using atomic force microscopy. These film thicknesses enabled the investigation of the competition between microphase separation and dewetting that resulted in two different morphologies: long‐range bicontinuous structures and random holes. Three distinctive stages of structure evolution were observed in bicontinuous structure, with the underlying mechanism compared with spinodal dewetting. Thicker films presented holes on their surfaces upon annealing at elevated temperatures, and kinetics of formation of the holes were discussed. We found that the molecular mobility determined the rates of dewetting, while the microphase separation hardly affected the dewetting process. © 2015 Society of Chemical Industry     

Phase behavior and microstructural length scales of a diblock copolymer in the presence of a selective solvent

We employ self-consistent mean-field (SCMF) theory in studying the phase behavior as well as the microstructural domain sizes for a diblock copolymer in the presence of a selective solvent. First we examine the effects of solvent addition on the formation of fcc and bcc packed spheres. As has been found in experiments, the so-called “normal” spheres, i.e., formed by the minority blocks, tend to pack into the bcc array, while the “inverted” spheres formed by the majority blocks favor the fcc packing. Upon increasing the solvent selectivity and/or solvent amount, the formed inverted spheres tend to pack from bcc to fcc. This thermotropic transition of bcc → fcc upon increasing the solvent selectivity is induced by the fact that the intermicellar interactions vary from long-range to short-range via a combination of the solvent exclusion from the cores and an increase in the aggregation number. In analyzing the effects of solvent addition on the microstructural sizes, the SCMF results have successfully captured the crossover behavior of characteristic domain spacing from decreasing with added solvent to increasing by increasing the solvent selectivity. Further, the variation of the characteristic domain spacing when the systems transform to a more curved structure changes from a discontinuous decreasing behavior to even a discontinuous increasing behavior upon increasing the solvent selectivity and/or the formation of inverted structures.     

Effect of diblock copolymers on morphology and mechanical properties for syndiotactic polystyrene/ethylene‐propylene copolymer blends

Interfacial agents are often used to compatibilize immiscible polymer blends. They are known to reduce the interfacial tension, homogenize the morphology, and improve adhesion between phases. In this study, two diblock copolymers of styrene/ethylene‐propylene (SEP), which have different molecular weights, were used to compatibilize a blend of syndiotactic polystyrene (sPS) 75% and ethylene‐propylene rubber (EPR) 25% so as to extend the applications of sPS as incoming thermoplastics. The morphological analysis and emulsification curve, which relates the average size of the dispersion particles to the concentration of diblock copolymers added, was used to investigate the efficiency of the interfacial agents on the blend morphology. A notched izod impact test and a tensile test were also performed to determine the compatibilization effect of different molecular weight copolymers on the mechanical properties of the blends and to establish links between morphology and mechanical properties. Results suggest that the lower molecular weight diblock copolymer showed an effective emulsifying capacity for sPS/ERP immiscible blend in morphology and mechanical properties. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91:3618–3626, 2004     

Near-surface morphology effect on tack behavior of poly(styrene-b-butadiene-b-styrene) triblock copolymer/rosin films

The correlation between near-surface morphology and tack behavior of poly(styrene-b-butadiene-b-styrene) triblock copolymer (SBS)/rosin ester films was investigated using probe tack tests, transmission electron microscopy and small-angle X-ray scattering. The SBS/rosin films with rosin composition between 10 and 20 wt% rosin, prepared by slow evaporation of toluene during solvent casting, exhibited uniform near-surface morphology of lamellae oriented parallel to the surface. However, due to the limited solubility of rosin in the PS domains, the rosin started to phase-separate from the PS domains at 15 wt%, and formed fully separated micron-sized domains above 20 wt% rosin. The probe tack force of the SBS/rosin films increased steadily when the near-surface domain orientation changed from perpendicular cylinder to parallel lamellae on addition of rosin. Specifically, for a given lamellar morphology and surface orientation, macrophase separation of rosin plays a critical role in determining the tack properties of SBS/rosin films.     

Influence of diblock copolymer on the morphology and properties of polystyrene/poly(dimethylsiloxane) blends

Blends of polystyrene (PS) and poly(dimethylsiloxane) (PDMS), with and without diblock copolymers (PS‐b‐PDMS), were prepared by melt mixing. The melt rheology behavior of the blends was studied with a capillary rheometer. The morphology of the blends was examined with scanning electron microscopy. The miscibility of the blends was studied with differential scanning calorimetry. The morphology of PS/PDMS blends was modified by the addition of PS‐b‐PDMS copolymers and investigated as a function of the molar mass of the diblock copolymers, viscosity ratios and the processing conditions. As investigated, the observed morphology of the melt‐blended PS/PDMS pair unambiguously supported the interfacial activity of the diblock copolymers. When a few percent of the diblock copolymers blended together with the PS and PDMS homopolymers, the phase size was reduced and the phase dispersion was firmly stabilized against coalescence. The compatibilizing efficiency of the copolymers was strongly dependent on its molar mass. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2747–2757, 2004     

Effect of interfacial tension on micellization of a polystyrene-poly(ethylene oxide) diblock copolymer in a mixed solvent system

The micellization of a polystyrene-poly(ethylene oxide) (PS-PEO) diblock copolymer in a mixed solvent of water and tetrahydrofuran (THF) was studied in terms of an aggregation number as measured by laser light scattering. The results show the aggregation number (f) of the micelle decreases monotonically as the amount of THF is increased. These experimental results are compared with a theoretical model that includes the variations in the interfacial tension. Experimentally, the interfacial tension is adjusted with the addition of relatively low levels of THF. The theory indicates that the aggregation number decreases as the interfacial tension is decreased. The theoretical prediction is in very good agreement with the experimental results. The main conclusion of this study is that the interfacial tension is the key factor in determining the aggregation number of the diblock copolymer micelle in a water-THF solvent system.     

Ordering of block copolymer/nanoparticle composite thin films

The ordering behavior of polymer nanocomposites composed of gold nanoparticles confined in the polystyrene (PS) domains of PS based block copolymers was investigated. The results reveal that the self‐assembly of nanoparticles in the PS domains improved the ordering of microdomains. This is attributed to the presence of nanoparticles that reduced the degree of segregation of the system, causing slow phase separation. This facilitates the packing of the cylindrical microdomains, leading to a well‐ordered structure of the composite. When particles were incorporated into the major domains of cylindrically ordered block copolymer, the connectivity of the domains allowed particles to move to the top of the film to gain additional entropy of the system. In contrast, when particles were organized in parallel cylinders in the block copolymer, they were confined in the cylinders which prevented them from diffusing in the depth direction. The aggregation of nanoparticles was amplified when the composite was annealed in air. We believe that the results from this study will enable more understanding of the effects of nanoparticles on the ordering of block copolymer/nanoparticle composite thin films and will provide a tool in the fabrication of composite thin films. Copyright © 2012 Society of Chemical Industry     

Solvent annealing assisted self-assembly of hydrogen-bonded interpolymer complexes of AB block copolymer/C homopolymer in thin film

A simple process of solvent annealing has been shown to produce ordered self-assembly structures of poly(styrene)-block-poly(4-vinylpyridine) (PS-b-P4VP)/poly(4,4′-oxydiphenylenepyromellitamic acid) (POAA) block copolymer/homopolymer blends in thin film, where POAA chains selectively interact with P4VP blocks by strong interpolymer hydrogen-bonding. By simply exposing the thin film to benzene/NMP (0.97/0.03, in volume) vapor mixture, ordered microphase-separated structures with PS spherical microdomains distributed within P4VP/POAA complexes matrix were obtained. The formation of the microphase-separated structures could be attributed to the substantial mobility of PS blocks and P4VP/POAA complexes and enhanced repulsion between them under the benzene/NMP mixture vapor. When the volume ratio of benzene to NMP increased to 0.98/0.02, the increasing benzene in the mixture vapor induced the adhesive collision of spherical microphase-separated structures to form long “pearl necklaces”. With increasing volume ratio of benzene to NMP to 0.99/0.01, an ordered “pearl necklace” array oriented parallel to the film surface formed. The self-assembly structures were studied by FTIR spectroscopy, atomic force microscopy (AFM), and transmission electron microscopy (TEM). Finally, possible mechanism of self-assembly and formation of microphase morphology was proposed.     

Perpendicular lamellae induced at the interface of neutral self-assembled monolayers in thin diblock copolymer films

We obtained perpendicular lamellar orientations in thin films of symmetric polystyrene-block-poly(methyl methacrylate), PS-b-PMMA, on self-assembled monolayers (SAMs) of 3-(p-methoxyphenyl)propyltrichlorosilane (MPTS) prepared on silicon wafers. In contrast to completely parallel lamellae on silicon wafers having a native oxide layer, perpendicular lamellae at the MPTS interface with parallel lamellae at the air interface were directly observed by transmission electron microscopy (TEM) in cross-sectional view. The perpendicular lamellae at the MPTS interface were attributed to the non-preferential (neutral) MPTS-covered substrate to both PS and PMMA blocks. The neutrality of the SAMs of MPTS was confirmed by the similar interfacial tension values of the SAMs of MPTS with PS and PMMA, estimated by contact angle measurements.     

Self‐assembled nanostructures of diblock copolymer films under homopolymer topcoats

To mitigate the interface energies of block copolymers with high interaction parameters, a topcoat strategy has been experimentally proposed to produce perpendicular oriented domains on a length scale of sub‐10 nm. However, the origin of perpendicular oriented domains and the effect of topcoats on the self‐assembled nanostructures remain to be uncovered. Herein, we use the dynamic self‐consistent field theory to explore the self‐assembly behaviors of symmetric block copolymer films under homopolymer topcoats. It is clearly demonstrated that the introduction of homopolymer topcoats enables a wide formation range of perpendicular oriented lamellae, originating from the fluctuating diblock copolymer/homopolymer interfaces in the process of in‐plane microphase separation of block copolymer films. Our simulation results also demonstrate that the formation range of perpendicular oriented lamellae can be tuned by changing the wetting properties of homopolymer topcoats and the thickness of block copolymer films, but is weakly dependent upon the chain length of homopolymers. Our theoretical findings have wide implications for understanding the formation of perpendicular oriented domains of block copolymer films, which are important for the rational design of self‐assembled nanostructures with new horizons for block copolymer lithography. © 2020 Society of Chemical Industry     

Effect of nanoparticle surface functionality on microdomain orientation in block copolymer thin films under electric field

The electric field induced microdomain orientations has been an interesting research topic. In this article, the effect of nanoparticle surface functionality on microdomain alignments in block copolymer/nanoparticle hybrid thin films was investigated with transmission electron microscopy experiments. The presence of gold nanoparticles influenced the microdomain orientation behaviors of block copolymer/nanoparticle thin films. The possibility for complete alignment normal to the substrate was illustrated by controlling electric field strength, concentration, and surface ligands of nanoparticles. This work provides basic and essential data to understand the properties and behaviors of emerging block copolymer/nanoparticle hybrid thin films.     

Excluded volume effect on the self-assembly of amphiphilic AB diblock copolymer in dilute solution

The self-assembly of amphiphilic AB diblock copolymer in solution with different molecular size was investigated by using the self-consistent field theory (SCFT). By continuously varying the solvent size and the polymer concentration, the phase diagram is constructed. The aggregate concentration of the amphiphilic AB diblock copolymer decreases in solution with larger solvent size. The phase will transit in solution with different solvent size due to the excluded volume interaction effect. This widely existing excluded volume effect is very useful for the separation of polymers and helpful for understanding the crowding effect in bio-molecules.     

Cylindrical phase of diblock copolymers confined in thin films. A real-space self-consistent field theory study

We have used real-space self-consistent field theory to search possible morphology of an asymmetric AB diblock copolymer thin film confined between two homogeneous hard walls. The volume fraction of the A block is fixed to be f=0.3, as expected, a cylindrical phase is stable without confinement (in the bulk). Our simulation reveals that under confinement, in addition to parallel and perpendicular cylinders, other phases, such as flat lamellae, perforated lamellae, undulated cylinders and undulated lamellae, are also stable due to the block-substrate interactions. Three new structures, i.e. undulated lamellae, undulated cylinders and parallel cylinders with non-integer period, are observed to be stable with suitable film thickness and block-substrate interaction. By systematically varying the film thickness and the interaction parameters between the two blocks, phase diagrams are constructed for typical block-substrate interactions. We compare the phase diagrams for weak and strong substrate preference and discuss the effects of confinement and substrate preference on the stability of various structures.