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本文统计了莱钢2#高炉生产情况,分析了制约入炉焦比的因素,制定了解决措施。通过优化,成功将炉焦比进一步降低,取得了良好效果,经济效益显著。 相似文献
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统计分析澜沧公司鼓风炉某生产时段部分焦丁人炉的比例及其数量,并结合焦炭质量论述了其对铅鼓风炉作业的重要性,提出了对焦丁有效使用的建设性意见。 相似文献
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The present work aims to study the high‐temperature strength of coke. Mechanisms of disintegration were evaluated using basket samples charged into LKAB's experimental blast furnace prior to quenching and dissection. Coke charged into basket samples was analysed with CSR/CRI tests and compared with treated coke from the blast furnace. Results from tumbling tests, chemical analyses of coarse and fine material, as well as light optical microscopy studies of original and treated coke have been combined and evaluated. The results indicate a correlation between the ash composition and the CSR values. Differences in the texture of the coke were noted with light optical microscopy, and a significant change in the coke texture during the CSR/CRI test conditions was found. The results suggest that the main reaction between coke and CO2 took place in isotropic areas, which was especially pronounced in coke with a low CSR. Signs of degradation were apparent throughout the coke pieces that have undergone CSR/CRI testing, but were less observable in coke reacted in the blast furnace. The results indicate that reaction with CO2 is generally limited by the chemical reaction rate in the CSR/CRI test, while in the blast furnace the reaction is limited by the diffusion rate. Coke degradation is therefore mostly restricted to the coke surface in the blast furnace. 相似文献
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A comparative reduction behavior of wüstite samples prepared from iron ore sinter was investigated to find the optimum way for reducing coke consumption and CO2 emission in blast furnace technology. A series of wüstite reduction experiments was carried out using different gas mixtures. A correlation between the experimental results and real data of blast furnaces at Egyptian Iron and Steel Company (EISCO) was demonstrated in order to optimize the coke consumption inside blast furnaces. Different theoretical models were applied on real data of blast furnaces to calculate the effect of operation parameters on the coke consumption. It was found that the wüstite reducibility can be controlled and enhanced using certain ratio of H2 and CO gases. Such kind of enhancement decreases the remaining quantity of unreduced wüstite which descends to the high temperature region of blast furnace. The theoretical analysis of real data using certain values of H2 and CO shows that increasing the amount of natural gas injection in blast furnace of EISCO will decrease the degree of direct reduction of iron oxide and consequently will decrease the amount of coke consumption. 相似文献
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对本钢7号高炉降低焦比的实践经验进行了总结。认为原燃料条件的改善、合理的炉型、优化布料矩阵及大批重、合理的送风制度、高风温、高富氧,以及各项制度的合理匹配是本钢7号高炉降低焦比的主要经验。由于7号高炉率先使用大批重煤气利用率好,炉况稳定顺行,焦比降低,煤比提高,各项技术经济指标达到国内3000m3级高炉先进水平。 相似文献
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焦炭热反应性影响其在高炉内反应后的强度,制约着焦炭在高炉中料柱骨架的作用,进而影响高炉的透气性和高炉顺行。结合生产实际,对焦炭在高炉不同部位的状态和行为进行了探讨,阐明焦炭的热反应性能对高炉顺行有较大影响。 相似文献
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LIYi-wei DINGWei-zhong LUXiong-gang XUKuang-di 《钢铁研究学报(英文版)》2004,11(4):19-23
The structural changes and reduction degree of chromite ore in blast furnace werestudied by optical micrograph analysis, scanning electron microscope (SEM) and energy disper-sive X-ray analysis (EDXA). The smelting reduction mechanism of chromite in blast furnacewas primarily discussed. 相似文献
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An experimental study was conducted to determine the reduction behaviour of olivine iron ore pellets and associated reduction mechanisms in the experimental blast furnace (EBF) located at Luleå. Two sets of EBF samples, namely slowly annealed excavated samples and rapidly quenched probe samples of olivine bearing iron ore pellets were examined in detail. Pellet samples were analysed using SEM, XRD and SIROQUANT analysis to quantitatively determine iron ore phase transformations during descent in the EBF. In the tested EBF campaign, up to 75% of reduction occurred at less than 1100°C, i.e. before the pellet reached the cohesive zone while rest of 25% reduction was completed when pellets reached a temperature of 1300°C and hence within the cohesive zone. The reduction degree of pellets was found to have a linear correlation with distance from the stock line of the EBF. This study showed that the presence of olivine did not have a significant effect on reduction degree for temperatures less than 1100°C in the upper zone of the EBF. However, olivine increased the reduction rate in the final stage of reduction for temperatures in excess of 1100°C in the cohesive zone, which was attributed to the formation of an increased amount of molten FeO containing slag within the pellet. This study is expected to make important contributions towards further improvements in the pellet design as well as the optimization of blast furnace operation and efficiency. 相似文献
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台车连续炉直接还原法 总被引:4,自引:0,他引:4
开发了一种在台车连续炉中实现铁矿直接还原的方法。台车连续炉的炉膛是直条形,炉底由若干个台车组成。含碳球团料层铺在台车上,通过炉膛时进行还原焙烧。为了得到高金属化率,在料层表面覆盖薄焦炭层保护。此方法已经成功地用于唐钢石人沟铁矿。生产线所用的炉子长70 m,宽2 8 m。炉底由26 个台车组成。用这种方法生产的海绵铁产品成分如下:金属化率大于92%,全铁约90%,硫小于0 08%。一座炉子的产量为5 t/h,总煤耗低于700 kg/t。和转底炉比较,台车连续炉的优点是:结构简单,供热点少,台车维修方便,主要缺点是台车运转速度不能太快,焙烧时间较长。 相似文献
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焦炭作为料柱的骨架,随着高炉的大型化以及喷煤比的提高,焦炭的作用显得更为重要,近年来随着工艺设备不断更新,新建高炉逐渐大型化以及采用炼铁新技术,使高炉的焦比不断降低,由于焦比降低、煤比不断提高,高炉的透气性和透液性变差,因此焦炭质量的好坏显得尤为重要。 相似文献
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The reduction behavior of pellet was researched through the programming apparatus under simulated conditions of oxygen blast furnace(OBF)and traditional blast furnace(T-BF).The results indicated that compared with traditional blast furnace,the reduction starting temperature of pellet decreased by 60 ℃ under oxygen blast furnace condition.The reduction degree of pellet could almost reach 100% under oxygen blast furnace condition when the temperature reached 1 100 ℃,whereas it was only 82.49% in traditional blast furnace.The content of carbon in pellet of oxygen blast furnace was about 5times more than that of traditional blast furnace.In addition,the microstructure at the periphery and core of pellets after reaction was characterized by means of SEM and EDS. 相似文献
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以焦炭在高炉冶炼过程中的作用为前提,根据国内外高炉用焦质量标准,通过对焦炭生产过程中的熄焦、运焦方式的分析以及焦炭试验对比数据,论证高炉用焦整粒的必要性,并提供行之有效的整粒装置。 相似文献