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电炉直接利用Cr Ni不锈钢除尘灰的试验分析 总被引:2,自引:0,他引:2
Cr Ni不锈钢冶炼过程中每吨不锈钢产生30~40 kg的除尘灰,其中含有大量氧化铬、氧化镍、氧化铁等金属氧化物,研究回收除尘灰中金属元素的技术具有重要意义。在分析研究国内外除尘灰回收利用技术的基础上,通过热力学计算分析,提出将除尘灰压球后,直接装入电炉,利用碳硅还原除尘灰中的金属元素。对此技术在160 t电炉内进行前期试验研究,由试验结果可知,铁的回收率与试验熔清碳含量、硅铁加入量、渣碱度、温度等没有直接的关系,铬、镍的还原率受上述因素影响较大。 相似文献
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介绍了太钢不锈炼钢厂90 tUHP电弧炉计算机控制系统、控制系统结构设计、系统功能特点和针对钢种的冶炼特点、原料条件应用和开发的数学模型,以及SVC动态无功补偿装置的有效利用。实践证明自动化及电气控制为90 t超高功率电炉弧可靠高效运行发挥了重要作用。 相似文献
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将400系列除尘灰用小高炉冶炼含铬铁水供不锈钢使用会显著提高其中Cr的回收价值。本文对不同途径实现单座小高炉配加400系列除尘灰的可行性进行了初步的对比分析,并对400系列除尘灰利用的经济性进行了评估。 相似文献
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Improvement of the efficiency and productivity of steelmaking requires accurate and real‐time process information to precisely adjust the tapping conditions. The response time of BOF process control systems is commonly depending on the time needed for off‐gas sampling and analysis. A FTIR based measurement system was adapted and installed at an industrial steel converter of ArcelorMittal España S.A. in Aviles. An advanced data interpretation routine based on the quantum mechanical fundamentals of remote infrared (IR) spectroscopy was developed to enable precise determination of the {CO}‐ and {CO2}‐concentrations, resp. their ratio, in the off‐gas. The results of the industrial measurement showed the ability of the FTIR based system for real‐time measurement of temperature, {CO}‐ and {CO2}‐concentrations in the hot and dusty off‐gas. The influence of dust at the chosen defined optical path lengths in the IR wavelengths region can be neglected, but the collector lens clean has to be kept clean. 相似文献
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Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey 总被引:2,自引:0,他引:2
In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 9593%. These efficiencies are calculated for all input elements as 845% for C, 3031% for Si, 4636% for Mn, 3064% for P, 4196% for S, and 6979% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system. 相似文献
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P.Moxon M.Abel H.Knapp R.Cooke 《钢铁》2004,39(8):64-66
吹氧技术自20世纪50年代起引入电弧炉炼钢工艺以来,促进了电弧炉性能的持续提高。奥钢联福克斯应用组合式精炼烧嘴(RCB)的吹氧技术,在降低消耗指标、提高设备可靠性和改善控制等方面取得了重要进展。2002年1月,在CORUS钢铁工程公司的电弧炉炼钢厂进行了一系列试验,采用组合式精炼烧嘴(RCB)以及喷碳枪进行碳钢、合金钢、特别是不锈钢的冶炼。这是西半球首次在电弧炉上成功应用氧气射流技术冶炼不锈钢。 相似文献
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Shigang Long Chunxia Ma Zhiquan Wang Qingmin Meng Xinhua Feng Ming Mao Feng Cao 《国际钢铁研究》2005,76(10):686-690
Waste polyvinyl chloride (PVC), which is used as oil substitute in blast furnaces, contains a large amount of chlorine. In the case of pyrolyzing PVC, it produces hydrochloric gas (HCl) which can damage plant equipment and pollute the environment. Hence it must be de‐chlorinated before it is injected into the blast furnace. This paper studied the treatment of off gas in the de‐chlorination process of PVC, and its influence on the environment. The results showed that a multi‐stage absorption system for HCl could recover up to 10% of the hydrochloric acid, which could then be used directly in galvanizing processes. It also reduced the emission of HCl to 0.0066 ~ 0.0068 mg/m3, which is far less than the 0.030 mg/m3 allowed by the national environmental standard [1]. 相似文献
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介绍了现波纹膨胀器在煤气管网运行中的腐蚀情况及原因,并从材质、结构上提出了解决腐蚀的改进措施,说明了该新结构、新材质的膨胀器在莱钢的使用效果。 相似文献
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A transient three-dimensional mathematical model has been developed to analyze the three-phase flow in a 150 t EAF (electric arc furnace) using oxygen. VOF (multiphase volume of fluid) method is used to simulate the behaviors of molten steel and slag. Numerical simulation was conducted to clarify the transient phenomena of oxygen impingement on molten bath. When oxygen jet impinges on the surface of molten bath, the slag layer is broken and the penetrated cavity in molten steel is created. Simultaneously, the wave is formed at the surface of uncovered steel on which the slag layer is pushed away by jet. The result of numerical simulations shows that the area and velocity of uncovered steel created by impingement, jet penetration depth change from 0.10 m2, 0.0125 m/s, 3.58 cm to 0.72 m2, 0.1445 m/s, 11.21 cm, when the flow rate of an oxygen lance varies from 500 to 2000 m3/h. The results have been validated against water model experiments. More specially, the relation between the penetration depth and oxygen flow rate predicted by numerical simulation has been found to agree well with that concluded by water model. 相似文献
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Carsten Müller‐Bollenhagen Martina Zimmermann Hans‐Jürgen Christ Xuelan Schröder Bernd Engel André Große‐Wöhrmann Franz‐Theo Suttmeier 《国际钢铁研究》2008,79(10):745-752
Metastable austenitic steels undergo deformation‐induced martensitic transformation which can lead to a distinct increase of fatigue strength at an optimal volume fraction of martensite. This effect was used in the present study to define the local strength behaviour of a structural component part for the very high cycle fatigue (VHCF) regime. The investigation was on a discontinuous two‐stage forming process that consists of U‐O‐forming and rotary draw bending and results in a cross tube of a trailer coupling as exemplary dynamically loaded component. The volume fraction of martensite can be adjusted by means of plastomechanical simulation of the forming process and its parameters as part of the online process control. The formation of martensite shows a strong dependence on forming parameters (e.g. temperature and strain‐rate) and batch variations. These disturbance variables can only be taken into account by a closed‐loop control. Non‐isothermal material models were analysed according to their simulation accuracy of the martensite evolution. For the online control various hierarchical mathematical models were studied with regard to time effort and model error. 相似文献
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