Enhanced grain refinement and mechanical properties in a severely plastic deformed Ni-30Cr alloy

The present study was carried out to evaluate the microstructures and mechanical properties of severely deformed Ni-30Cr alloys. Cross-roll rolling (CRR) was introduced as a severe plastic deformation (SPD) process. Ni-30Cr alloy sheets were cold rolled to 90% thickness reduction and subsequently annealed at 700 °C for 30 min to obtain the recrystallized microstructure. Electron back-scattered diffraction (EBSD) was introduced to analyze grain boundary character distributions (GBCDs). The application of CRR to the Ni-30Cr alloy effectively enhanced grain refinement through heat treatment; consequently, the average grain size was significantly refined from 33 μm in the initial material to 0.6 μm. This grain refinement directly improved the mechanical properties, in which yield and tensile strengths significantly increased relative to those of the initial material. We systematically discuss the grain refinement and accompanying improvement in mechanical properties in terms of the effective strain imposed by CRR relative to conventional rolling (CR).     

Transmission electron microscopy characterization of TiN/SiNx multilayered coatings plastically deformed by nanoindentation

Plastic deformation of TiN_5 nm/SiN_0.5 nm multilayers by nanoindentation was investigated by transmission electron microscopy in order to identify deformation mechanisms involved in film failure resulting from severe plastic deformation. The TiN layers exhibited a crystalline fcc structure with a [002] preferential orientation; further crystal growth was interrupted by the amorphous SiN_x layers. After severe plastic deformation collective vertical displacement of slabs of several TiN/SiN_x-bilayers, which resulted from shear sliding at TiN/TiN grain boundaries, was observed. They are, together with horizontal fractures along the SiN_x layers, vertical cracks under the indenter tip following the TiN grain boundaries and delamination from the substrate, the predominant failure mechanisms of these coatings. The deformation behaviour of these films provides an experimental support for the absence of dislocation activity in grains of 5 nm size.     

Microstructure development and hardening during high pressure torsion of commercially pure aluminium: Strain reversal experiments and a dislocation based model

The effect of strain reversal on hardening due to high pressure torsion (HPT) was investigated using commercially pure aluminium. Hardening is lower for cyclic HPT (c-HPT) as compared to monotonic HPT (m-HPT). When using a cycle consisting of a rotation of 90° per half cycle, there is only a small increase in hardness if the total amount of turns is increased from 1 to 16. Single reversal HPT (sr-HPT) processing involves torsion in one direction followed by a (smaller) torsion in the opposite direction. It is shown that a small reversal of 0.25 turn (90°) reduces hardness drastically, and that decrease is most marked for the centre region. These behaviours and other effects are interpreted in terms of the average density of geometrically necessary dislocations (GNDs) and statistically stored dislocations (SSDs). A model is presented that describes the experimental results well. A key element of the model is the assumption that at the very high strains developed in severe plastic deformation processes such as HPT, the dislocation density reaches a saturation value. The model indicates that the strength/hardness is predominantly due to GNDs and SSDs.     

Very high cycle fatigue characteristics of a chrome‐molybdenum steel treated by ultrasonic nanocrystal surface modification technique

Characterization of very high cycle fatigue (VHCF) performance is of significant issue for ensuring long‐term durability and reliability of machinery and structural components due to the growing industrial demands and significant requirements of the advanced systems. In this study, VHCF characteristics of nanocrystallized skins (nanoskin) on JIS SCM435 (AISI 4137) steels were investigated as three different nanoskins on the surface, which was fabricated by altering the static load of ultrasonic nanocrystal surface modification (UNSM) treatment. The fatigue characterization, which shows linearly proportional correlation in the range of 80–120 µm depth of subsurface, was subjected to severe plastic deformation by altering the static loads of UNSM treatment to 40, 70 and 100 N, respectively. The fatigue strength increased up to 30% in the regime of VHCF. The improved strength mainly resulted from the generation of nanocrystalline structure, the enhanced surface uniformity, hardness and residual stress.     

Microstructure and Properties of Al-6061 Alloy by Equal Channel Angular Extrusion for 16 Passes

The experimental researches on Equal Channel Angular Extrusion (ECAE) process of commercial available Al-6061 alloy were conducted and the grain refinement after ECAE processing was investigated. Sixteen passes of ECAE processing at room temperature were conducted and the relationship of grain refinement with extrusion pass was established. The property enhancements after ECAE processing including ultimate tensile strength and Vickers microhardness were investigated to determine the effects of the number of ECAE passes on the mechanical properties of the extruded samples. The research presents a whole picture of ECAE processing of the alloy for up to 16 passes.     

Advances in metals and alloys for joint replacement

Metals, ceramics, polymers, and composites have been employed in joint arthroplasty with ever increasing success since the 1960s. New materials to repair or replace human skeletal joints (e.g. hip, knee, shoulder, ankle, fingers) are being introduced as materials scientists and engineers develop better understanding of the limitations of current joint replacement technologies. Advances in the processing and properties of all classes of materials are providing superior solutions for human health. However, as the average age of patients for joint replacement surgery decreases and the average lifespans of men and women increases worldwide, the demands upon the joint materials are growing. This article focuses solely on advances in metals, highlighting the current and emerging technologies in metals processing, metal surface treatment, and integration of metals into hybrid materials systems. The needed improvements in key properties such as wear, corrosion, and fatigue resistance are discussed in terms of the enhanced microstructures that can be achieved through advanced surface and bulk metal treatments. Finally, far reaching horizons in metals science that may further increase the effectiveness of total joint replacement solutions are outlined.