The effect of blanching on the mechanical and rehydration properties of dried potato slices

 Short-time blanched (2 min, 90  °C), long-time blanched (30 min, 90  °C) and non-blanched potato slices were dried in a convective air drier and their mechanical and rehydration properties were compared. Blanching increased the flexibility and strength of dried potato slices, although the effects of short and long blanching were not significantly different. Unblanched potato slices did not have larger rehydration ratios than blanched ones. After rehydration for 30 min, samples from all treatments had higher strength and flexibility than cooked potatoes. Received: 2 November 1998 / Revised version: 15 February 1999     

Acrylamide reduction in potato chips by using commercial asparaginase in combination with conventional blanching

In this research acrylamide reduction in potato chips was investigated in relation to blanching and asparaginase immersion treatments before final frying. Potatoes slices (Verdi variety, diameter: 40 mm, thickness: 2.0 mm) were fried at 170 °C for 5 min (final moisture content of ∼2.0 g/100 g). Prior to frying, potato slices were treated in one of the following ways: (i) Rinsing in distilled water (control I); (ii) Rinsing in distilled water plus blanching in hot water at 85 °C for 3.5 min; (iii) Rinsing in distilled water plus immersion in an asparaginase solution (10000 ASNU/L) at 50 °C for 20 min; (iv) Rinsing in distilled water plus blanching in hot water at 85 °C for 3.5 min plus immersion in an asparaginase solution (10000 ASNU/L) at 50 °C for 20 min; (v) Rinsing in distilled water plus blanching in hot water at 85 °C for 3.5 min plus immersion in distilled water at 50 °C for 20 min (control II). Blanching in hot water (ii) was almost as effective as asparaginase potato immersion (iii) in order to diminish acrylamide formation in potato chips (acrylamide reduction was ∼17% of the initial acrylamide concentration). When potato slices were blanched before asparaginase immersion, the acrylamide content of the resultant potato chips was reduced considerably by almost 90%. We have demonstrated that blanching of potato slices plus asparaginase treatment is an effective combination for acrylamide mitigation during frying. It seems to be that blanching provokes changes in the microstructure of potato tissue leading to an easier and more effective diffusion of asparaginase.     

Reduction of acrylamide formation in potato slices during frying

Reduction of acrylamide formation in potato chips was investigated in relation to frying temperature and three treatments before frying. Potato slices (Tivoli variety, diameter: 37 mm, width: 2.2 mm) were fried at 150°C, 170°C and 190°C until reaching moisture contents of ∼1.7 g water/100 g (total basis). Prior to frying, potato slices were treated in one of the following ways: (i) soaked in distilled water for 0 min (control), 40 min and 90 min; (ii) blanched in hot water at six different time-temperature combinations (50°C for 30 and 70 min; 70°C for 8 and 40 min; 90°C for 2 and 9 min); (iii) immersed in citric acid solutions of different concentrations (10 and 20 g/l) for half an hour. Glucose and asparagine concentration was determined in potato slices before frying, whereas acrylamide content was determined in the resultant fried potato chips. Glucose content decreased in ∼32% in potato slices soaked 90 min in distilled water. Soaked slices showed on average a reduction of acrylamide formation of 27%, 38% and 20% at 150°C, 170°C and 190°C, respectively, when they were compared against the control. Blanching reduced on average 76% and 68% of the glucose and asparagine content compared to the control. Potato slices blanched at 50°C for 70 min surprisingly had a very low acrylamide content (28 μm/kg) even when they were fried at 190°C. Potato immersion in citric acid solutions of 10 and 20 g/l reduced acrylamide formation by almost 70% for slices fried at 150°C. For the three pre-treatments studied, acrylamide formation increased dramatically as the frying temperature increased from 150°C to 190°C.     

Color changes and acrylamide formation in fried potato slices

The objective of this work was to study the kinetics of browning during deep-fat frying of blanched and unblanched potato chips by using the dynamic method and to find a relationship between browning development and acrylamide formation. Prior to frying, potato slices were blanched in hot water at 85 °C for 3.5 min. Unblanched slices were used as the control. Control and blanched potato slices (Panda variety, diameter: 37 mm, width: 2.2 mm) were fried at 120, 150 and 180 °C until reaching moisture contents of ∼1.8% (total basis) and their acrylamide content and final color were measured. Color changes were recorded at different sampling times during frying at the three mentioned temperatures using the chromatic redness parameter a¹. Experimental data of surface temperature, moisture content and color change in potato chips during frying were fit to empirical relationships, with correlation coefficients greater than 90%. A first-order rate equation was used to model the kinetics of color change. In all cases, the Arrhenius activation energy decreases alongside with decreasing chip moisture content. Blanching reduced acrylamide formation in potato chips in ∼64% (average value) in comparison with control chips at the three oil temperatures tested. For the two pre-treatments studied, average acrylamide content increased ∼58 times as the frying temperature increased from 120 to 180 °C. There was a linear correlation between acrylamide content of potato chips and their color represented by the redness component a¹ in the range of the temperatures studied.     

Acrylamide content and color development in fried potato strips

Acrylamide formation and changes in color of fried potato strips was investigated in relation to frying temperature and three treatments before frying. Potato strips (0.8 × 0.8 × 5 cm) of Bintje variety were fried at 150, 170 and 190 °C until reaching moisture contents of ∼40 g water/100 g (total basis). Prior to frying, potato strips were treated in one of the following ways: (i) immersed in distilled water for 0 min (control), 60 min and 120 min; (ii) blanched in hot water at six different time–temperature combinations (50 °C for 40 and 80 min; 70 °C for 10 and 45 min; 90 °C for 3 and 10 min); (iii) immersed in a citric acid solution of 10 g/L for an hour; (iv) immersed in a sodium pyrophosphate solution of 10 g/L for an hour. Acrylamide content and color was determined in the potato strips after frying. Immersed strips in water for 120 min showed a reduction of acrylamide formation of 33%, 21% and 27% at 150, 170 and 190 °C, respectively, when they were compared against the control. Potato strips blanched at 50 °C for 80 min had the lowest acrylamide content when compared against strips blanched at different conditions and fried at the same temperature (135, 327 and 564 μm acrylamide/kg for 150, 170 and 190 °C, respectively). Potato strip immersion in citric acid solution of 10 g/L reduced much more the acrylamide formation after frying than the strip immersion in sodium pyrophosphate solution of 10 g/L (53% vs. 17%, respectively, average values for the three temperatures tested). Acrylamide formation decreased dramatically as the frying temperature decreased from 190 to 150 °C for all the pre-treatments tested. Color represented by the parameters L* and a* showed high correlations (r² of 0.79 and 0.83, respectively) with French fry acrylamide content.     

Optimization of the blanching process to reduce acrylamide in fried potatoes

A central composite design was used to study the effect of blanching time and temperature on the extraction of reducing sugars from potato strips and slices. After frying, the impact of both factors on the acrylamide content in French fries and potato crisps was evaluated. Acrylamide could be lowered more efficiently in potato crisps compared to French fries, due to a more pronounced extraction of sugars from potato slices upon blanching. In both products, blanching temperature was the main influencing factor for sugar extraction and subsequent acrylamide mitigation. Blanching at temperatures of about 70 °C for a short period of time (about 10 min) was more efficient compared to blanching at lower temperatures, which appeared more time-consuming. However, the extraction efficiency of reducing sugars was over 10% lower when the potato cuts were blanched in water which was previously used for blanching, leading to over 10% less reduction in the final acrylamide content.     

The effect of asparaginase on acrylamide formation in French fries

Acrylamide formation in French fries was investigated in relation to blanching and asparaginase soaking treatments before final frying. Par-fried potatoes of Bintje variety were prepared by cutting strips (0.8 × 0.8 × 5 cm) which were blanched at 75 °C for 10 min. Unblanched strips were used as the control. Control or blanched strips were then dried at 85 °C for 10 min and immediately partially fried at 175 °C for 1 min. Finally, frozen par-fried potatoes were fried at 175 °C for 3 min to obtain French fries. Pre-drying of raw or blanched potato strips did not generate acrylamide formation as expected. Partial frying of pre-dried control potato strips generated 370 μg/kg of acrylamide and the final frying determined French fries with 2075 μg/kg of acrylamide. When control potato strips were treated with a 10000 ASNU/l asparaginase solution at 40 °C for 20 min, the acrylamide formation in French fries was reduced by 30%. When blanched potato strips were treated in the same way, the produced French fries have 60% less acrylamide content than blanched strips without the enzyme treatment. Soaking of blanched potato strips (75 °C, 10 min) in an 10000 ASNU/l asparaginase solution at 40 °C for 20 min is an effective way to reduce acrylamide formation after frying by reducing the amount of one of its important precursors such as asparagine.     

Texture and Rehydration of Dehydrated Carrots as Affected by Low Temperature Blanching

Whole carrots were blanched at four temperatures for five time periods, then blanched again for 6 min at 100°C. A control sample was blanched 8 min at 100°C. All samples were then dehydrated. Very slight differences in rehydration ratios between treatments were observed. The 50°C blanch gave a firmness equal to or less than the control for all blanch times. The carrots blanched at 55°C for 15, 30 and 45 min were less firm than the control while the 60 and 90 min blanched samples were firmer than the control. The 60 and 65°C blanched samples had significantly firmer texture than the control when blanch time was > 30 min. Blanching carrots for 45 min at 65°C increased firmness of the rehydrated product by 51% for uncooked and 27% for cooked.     

QUALITY OF CABBAGE PART I: EFFECTS OF BLANCHING,FREEZING, AND FREEZE-DEHYDRATION ON THE ACCEPTABILITY AND NUTRIENT RETENTION OF CABBAGE (BRASSICA OLERACEA L.)1

Cabbage was blanched with steam, and chemical solutions. Blanching in solution involved boiling of cabbage with a chemical solution (or water) for 3 mm at 96°C. In steam blanching, cabbage was vacuum impregnated in a chemical solution for 5 mm under a 25 in. vacuum and then exposed to steam for 3 mm. Blanching (without chemical treatment) was achieved within 3 mm as judged by the inactivation of peroxidase. Among solution- and steam-blanched (without chemical treatment) products, the former had better organoleptic qualities, whereas the latter had higher ascorbic acid retention. Cabbage blanched in the presence of 0.5% malic acid, 0.05% NaHCO₃, and 1.2% NaCl was preferred for texture, color, and overall quality, respectively. The results from chemical (vitamin C and chlorophyll contents), physical (firmness), and sensory evaluations of processed and stored (at -19°C up to 24 months) cabbage indicate blanching in the presence of 1.2% NaCl solution to be the most generally preferred treatment.     

Technological evaluation of new cultivars for potato chips manufacturing

Potato tubers of cvs. Condor, Diamont, Baraka, Mondial and Draga were used to produce chips of 1.0 mm slice thickness using an industrial slicer. Half of the slices quantity was immediately blanched in water at 100°C for approximately 5 min. Frying was carried out at 165–170°C in cotton seed oil. Both cvs. Diamont and Condor were the best varieties in the nutritional composition, since they contained the highest content of total solids (24.2 and 22.8%), crude protein (10.9 and 10.2%), total free amino acids (270 and 246 μmol/g DM), ascorbic acid (1.5 and 1.4 mg/100 g DM) and digested protein (49.8 and 49.6% for pepsin enzyme as well as 76.0 and 78.3% for trypsin enzyme). In contrast, they contained the lowest level of reducing sugars i.e. 0.8 and 0.9%, respectively. The same both varieties produced the maximum final yield of chips from both unblanched and blanched slices (50.0 and 47.4% as well as 48.9 and 45.8%, respectively) with the lowest final oil content i.e. <42%. Slightly differences in the final moisture content of chips were noticed. Blanching before frying led to a decrease in the final oil content of chips produced from all potato varieties. Sensory evaluation of the produced chips revealed that the favourable chips with the best quality attributes i.e. lighter and uniform in colour, lower final oil content, natural odour, more crisp and better in taste can be produced by using slices from cvs. Condor and Diamont. Furthermore, blanching before frying reduced significantly the oil content of chips and improved both colour and texture (more crispness) of the produced chips.     

Reduction of acrylamide by taurine in aqueous and potato chip model systems

Acrylamide in foods is mainly produced by Maillard reaction. Taurine can participate in the reaction, which has led us to investigate the possibility of reducing acrylamide formation by use of taurine. In an aqueous system, the lower the pH of the solution the greater the inhibition of acrylamide formation within a pH range of 5.0–8.0 was found, and the inhibition of acrylamide formation by taurine was dose-dependent. In a fried potato chip model, prior to frying at 170 °C for 3 min, the potato slices soaked in 0.l% to 2% taurine solution for 30 min showed significant reductions of acrylamide formation; however, these reductions were not dose-dependent. Also, the soaking treatments for 15–60 min significantly reduced acrylamide formation, but the inhibitory effects were not time-dependent. Thus, taurine, when used in a narrow range of reasonably low levels, is a candidate to inhibit acrylamide formation during frying process.     

Effect of Pretreatments on Quality Characteristics of Dehydrated Ivy Gourd (Coccinia indica L.)

Ivy gourd (Coccinia indica L.) is an important tropical vegetable cultivated in India. It belongs to the Cucurbitaceae family and is attributed with neutraceutical properties such as hypoglycemic effect and contained a fair amount of ascorbic acid. The effect of blanching and different pretreatments on the quality characteristics of dehydrated ivy gourd slices was optimized. The treated ivy gourd slices were dehydrated in a cross flow hot air drier at 50 ± 1 °C to a final moisture content of 4.6%. The dehydration ratio of dried ivy gourd slices ranged from 17.1:1 to 18.7:1. Ivy gourd slices blanched at 98 °C in water, dipped in 0.2% potassium metabisulphite (K₂S₂O₅) solution and dried at 50 ± 1 °C for 5–6 h resulted in best product. Dehydrated ivy gourd slices obtained from the optimized treatment had good color, texture with rehydration ratio of 1:8.6. Equilibrium relative humidity of dehydrated slices was 34.18% with an initial moisture content of 4.6% at 28 ± 1 °C. Dehydrated slices were packed in low density polyethylene (LDPE) and metallized polyester polyethylene (MPP) pouches and stored at room temperature (27–35 °C) for 6 months. The dehydrated slices were analyzed for changes in physicochemical composition and sensory quality characteristic such as color and appearance, texture and overall quality during storage. Dehydrated ivy gourd slices remained acceptable during storage of 4 and 6 months in LDPE and MPP pouches, respectively, at room temperature.     

Kinetics of oil uptake during frying of potato slices:: Effect of pre-treatments

Oil uptake in fresh, blanched and, blanched and dried potato slices was studied during frying. Potato slices blanched in hot water (85 °C, 3.5 min) and potato slices blanched (85 °C, 3.5 min) and then dried until to a moisture content of ∼60 g/100 g (wet basis) were deep fried in sunflower oil at 120, 150 and 180 °C. A control treatment consisted of unblanched potato slices without the pre-drying treatment (fresh samples). It was studied applying two empirical kinetic models in order to fit the oil uptake during frying: (i) a first order model; (ii) a proposed model, with a linear time behavior for short times, while time independent for long times. Oil uptake was high even for short frying times at the different temperatures tested suggesting that oil wetting is an important mechanism of oil uptake during frying. For control slices, oil uptake increased approximately by 32% as the frying temperature decreased from 180 to 120 °C at moisture contents ?1 g water/g dry solid. No apparent effect of frying temperature in oil uptake was observed at moisture contents ?0.5 g water/g dry solid in fried slices previously blanched and dried. The two kinetic models studied fitted properly the values of oil uptake during frying, with similar correlation coefficient r².     

Influence of blanching treatments on Salmonella during home-type dehydration and storage of potato slices

Recommended drying treatments may not enhance destruction of pathogens that could be present on home-dried foods. In this study, the effects of traditional and modified treatments on Salmonella were evaluated during preparation, home-type dehydration (60 degrees C for 6 h), and storage of potato slices. Potato slices inoculated with five strains of Salmonella (8.4 log CFU/ g) were left untreated or were treated by steam blanching (88 degrees C for 10 min), water blanching (88 degrees C for 4 min), 0.105% citric acid blanching (88 degrees C for 4 min), or 0.210% citric acid blanching (88 degrees C for 4 min). Slices were then dried (6 h for 60 degrees C) and aerobically stored for up to 30 days at 25 +/- 3 degrees C. Cells were enumerated on tryptic soy agar with 0.1% pyruvate (TSAP) and on xylose lysine deoxycholate agar. Salmonella populations were reduced by 4.5 to 4.8 CFU/g and by >5.4 log CFU/g immediately following steam and water blanching, respectively. Populations were below the detection limit (0.80 log CFU/g) immediately following acid blanching, except for samples blanched in 0.105% citric acid and recovered on TSAP. After dehydration (6 h for 60 degrees C), Salmonella reductions on blanched potato slices (5.3 to 5.6 log CFU/g) were significantly greater (P < 0.05) than those on untreated samples (1.9 to 2.7 log CFU/g). Populations on all samples continued to decrease throughout 30 days of storage but still were 3.1 to 3.9 log CFU/g on untreated samples. In comparison, bacterial populations on blanched samples were undetectable by direct plating following 30 days of storage (regardless of blanching method). Blanching treatments used in this study improved the effectiveness of drying for inactivating Salmonella inoculated onto potato slices and, therefore, may enhance the safety of the product.     

RATE OF FREEZING AND INTEGRITY OF VEGETABLE TISSUES: IV: Observations on Summer Squash (Cucurbita pepo L.)

This paper reports histological observations on blanched and unblanched summer squash tunnel frozen at different rates. The detected textural damage consisted of detached cell layers, cell tearings, cavities, and various changes in the cytoplasm, nucleous, and starch granules. The number and extent of these damages increased as the freezing rate decreased. Blanching made the tissue more sensitive to freezing damage. With 5 mm thick slices, the critical freezing time is less than 15 min at - 35°C.     

Effects of Pretreatment and Dehydration Temperature on Color, Nutrient Retention and Sensory Characteristics of Okra

Moisture content, water activity, color, and concentrations of ascorbic acid and thiamin of blanched (boiling water with or without 0.1% SO₂) and unblanched okra, dried for 10 hr at 63°C or 14 hr at 52°C, were determined before and after 6 wk storage at ambient temperature. Sensory characteristics were evaluated after storage and rehydration of okra slices. Blanching in boiling water with or without 0.1% SO₂ resulted in protection of the characteristic flavor of okra. Blanching in SO₂ solution before dehydration produced greater ascorbic acid retention (p < 0.05) but a substantial loss of thiamine (p ≤ 0.05).     

Ultrasonic-assisted leaching of glucose and fructose as an alternative mitigation technology of acrylamide and 5- hydroxymethylfurfural in potato chips

The effect of ultrasound (480 W, 40 kHz) on the leaching of reducing sugars during the water soaking of potatoes slices (60, 70 and 80 °C- 1, 8 and 15 min) was investigated to reduce the formation of acrylamide (AA) and 5-hydroxymethylfurfural (5-HMF) in potato chips.Ultrasound (US) influenced abruptly the reducing sugar leaching during the first 15 min, significantly increasing their extraction rate (glucose: 60%, fructose: 30%) at all evaluated temperatures. When potato slices were treated with US, the formation of AA (~95%) and 5-HMF (~96%) were reduced significantly after frying. Although AA content did not correlate with glucose and fructose concentrations, 5-HMF did (r²: 0.80 and 0.83, respectively), probably because reducing sugars are their main precursors. The AA and 5-HMF concentrations of potato chips presented good correlation coefficient (r²:0.76), suggesting the use of 5-hydroxymethylfurfural as an acrylamide indicator for potato chips.     

Quality Attributes and Shelf Life of High-Pressure Preserved Beef as Affected by Pre-treatment Conditions

This study analyzed the effects of high hydrostatic pressure (HHP) and composition of the pre-treatment immersion step, on quality attributes (color and lipid oxidation) and shelf life based on microbial counts of a beef product, during cold storage at 0 °C. Meat slices were immersed in a preservative solution containing sodium nitrite, ascorbic acid, and two different concentrations of NaCl (30 and 60 g/L); HHP of 400 and 600 MPa were applied. Results were compared with those of an untreated beef control. Color parameters of the HHP-treated beef were visually acceptable (a* > 14) in all tested cases, although they were affected by NaCl concentration and the applied pressure. HHP increased TBARS index, observing higher values at 600 than at 400 MPa; samples immersed in the solution containing 30 g/L NaCl presented higher TBARS values. However, in all cases, they remained below the detection limit of rancid meat products (<1 mg MDA/kg). Beef samples immersed in the solution with the highest concentration of NaCl (60 g/L) and subjected to 400 or 600 MPa maintained their microbial stability over 5 and 6 weeks, respectively, at 0 °C; these shelf life values were higher than those observed in the samples treated with 30 g/L NaCl.     

Experimental study on drying of pear slices in a convective dryer

The experiments were conducted on pear slices with thickness of 5 mm at temperatures of 50, 57, 64 and 71 °C with an air velocity of 2.0 m s^?1. Prior to drying, pear slices were pretreated with citric acid solution (0.5% w/w, 1 min, 20 °C) or blanched in hot water (1 min, 85 °C). Also, the untreated samples were dried as control. The shortest drying time of pear slices was obtained with pretreatment with citric acid solution. It was observed that whole drying process of pear slices took place in a falling rate period. Four mathematical models were tested to fit drying data of pear slices. According to the statistical criteria (R², χ² and RMSE), the Midilli et al. model was found to be the best model to describe the drying behaviour of pear slices. The effective diffusivity of moisture transfer during drying process varied between 8.56 × 10^?11 and 2.25 × 10^?10 m² s^?1, while the activation energy of moisture diffusion in pear slices was found to be 34.95–41.00 kJ mol^?1.     

Effects of hot-water and steam blanching of sliced potato on polyphenol oxidase activity

The worldwide potato production is considered the fourth-most important food sector due to the increasing use of potatoes as raw materials for high-convenience food. Enzymatic browning, due to polyphenol oxidase (PPO), is related to unacceptability by consumer. Among antibrowning agents, thermal treatments are viable alternatives. In this study, the efficacy of hot-water and steam blanching at 80–90 °C of potato slices (1-cm thick) was evaluated in terms of colour changes as well as PPO inactivation kinetics, substrate specificity and transition state parameters. In general, all treatments [1] bleached the slices, [2] inactivated PPO and [3] reduced its kinetic efficiency. Results from thermal inactivation kinetics promoted hot-water blanching at 90 °C for approx. 2 min as the fastest treatment to obtain enzymatic-stable potato slices. Moreover, steam blanching required more energy (53.93 ± 1.24 kJ mol⁻¹) than hot-water treatment (41.41 ± 4.51 kJ mol⁻¹) to reach the transition state and then to unfold the PPO enzyme.