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1.
A silica support for use in olefin polymerization was prepared by the gelation of a stable, colloidal phase of silica sol using a MgCl2 solution as the initiator. The Ziegler‐Natta/Metallocene hybrid catalysts prepared using this support exhibited characteristics of both Ziegler‐Natta and metallocene catalysts. The polymers produced by the hybrid catalysts showed a bimodal molecular weight distribution pattern and two different melting points, corresponding to products arising from each catalyst. This suggests that the hybrid catalysts acted as individual active species and produced a blend of polymers. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2318–2326, 2000  相似文献   

2.
Spherical MgCl2·nEtOH was prepared by adducting ethanol to MgCl2 using melt quenching method. Effect of molar ratio of [EtOH]/[MgCl2] = 2.8–3.05 on the morphology and particle size of the MgCl2·nEtOH were studied. The best adduct of spherical morphology was obtained when 2.9 mol ethanol to 1 mol MgCl2 was used. An emulsion of dissolved MgCl2 in ethanol was prepared in a reactor containing silicon oil. Stirrer speed of the emulsion and its transfer rate to quenching section that work at ?10 to ?40°C are affected by the particle size of the adduct particle. The adducted ethanol was partially removed with controlled heat primary to catalyst preparation (support). Treatment of the support with excess TiCl4 increased its surface area from 13.1 to 184.4 m2/g. Heterogeneous Ziegler‐Natta catalyst system of MgCl2 (spherical)/TiCl4 was prepared using the spherical support. Scanning electron microscopy studies of adduct, support, and catalyst obtained shown spherical particles, however, the polyethylene particles obtained have no regular morphology. The behavior indicates harsh conditions used for catalyst preparation, prepolymerization, and polymerization method used. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3829–3834, 2006  相似文献   

3.
Summary: Liquid pool propylene/1‐butene copolymerizations were carried out in a batch reactor with a high activity Ziegler‐Natta catalyst system. Experimental runs were performed to evaluate the effect of the 1‐butene content on the crystallinity and melt temperature of the polymer resins. According to the results, 1‐butene can be significantly incorporated into the polymer chain at high polymerization rates over the whole range of copolymer compositions, leading to a decrease in the melting temperature (Tm) of the polymer, when compared to the poly(propylene) homopolymer, allowing for reduction of the sealing initiation temperature. It was observed by GPC and MFI measurements that the average molecular weights and the polydispersity index of the copolymer significantly decreased when compared to the ones obtained from poly(propylene). Despite high polymerization rates, polymer particles with good morphological features were produced in all cases. It was also observed that the absence of an external electron donor led to low crystallinity values for both the poly(propylene) homopolymer and for copolymers with different fractions of 1‐butene, when compared to literature values frequently reported for polymer resins based on 1‐butene and propylene. The obtained results indicate that a family of bulk propylene/1‐butene copolymer grades can be successfully developed for packaging and film applications.

Surface morphology and molecular weight distribution (deconvoluted into Schulz‐Flory distributions) of the propylene/1‐butene copolymer.  相似文献   


4.
In this research, ethylene polymerization was carried out in the presence of different additives (ZnCl2, SiCl4, and the combined ZnCl2‐SiCl4) on TiCl4/MgCl2/THF catalytic system. The presence of ZnCl2‐SiCl4 mixtures showed higher activity in ethylene polymerization when compared with the catalytic activity in the presence of single Lewis acids, ZnCl2, or SiCl4. The modified catalyst with ZnCl2‐SiCl4 demonstrated the highest activity, which was more than three times the activity of the system without Lewis acid modification. The enhanced activity can be attributed to the reduction in the peak intensity of MgCl2/THF complexes with Lewis acid compounds as proven by XRD. This was reasonable because of some THF removal from the structure of MgCl2/THF by Lewis acid compounds. In addition to the effect of modification with additives on the partial elimination of THF, the catalytic activities could be increased due to the titanium atoms that have been locally concentrated on the surface as seen by energy dispersive X‐ray spectroscopy measurement. On the basis of the in situ electron spin resonance measurement, the mixed metal chlorides (ZnCl2‐SiCl4) addition could promote the amount of Ti3+after reduction with triethylaluminum. It revealed that the modification of TiCl4/MgCl2/THF catalytic system with mixed metal chlorides (ZnCl2‐SiCl4) is very useful for ethylene polymerization. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1588–1594, 2013  相似文献   

5.
To investigate the influence of support porosity parameters e.g., average pore volume (APV), pore diameter (PD), and pore surface area distribution (PSAD) on activity‐profile of catalyst and comonomer incorporation, a series of silica‐supports with different porosity were prepared through sol–gel method and used to synthesize corresponding (SiO2/MgCl2/TEOS/TiCl4) catalysts. Polymerization of ethylene/butene‐1 showed that increasing of APV from 0.75 to 2.2 cm3 g increase initial activity from 120 to 400 (gpoly/gcat.bar.hr) followed by appearance of secondary peaks in activity‐profile which could be attributed to the variation of PSAD. It is found that the effect of support in polymerization is a complicated issue which depends not only on the porosity parameters also on the comonomer concentration. The catalyst with PD of 300 Å gives higher comonomer incorporation and polymers with 15–20% lower crystallinity in contrast to catalyst with PD of 100 Å. Porosity effect was quantitatively studied by modifying of conventional Z‐N catalyst polymerization mechanism through introducing fragmentation term to achieve a new tool in designing and developing of polyolefin catalysts. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

6.
Ethylene/1‐hexene copolymerization was carried out with polystyrene‐supported metallocene catalyst. It was found that the kinetic of the copolymerization was strongly influenced by the steric hindrance of carrier. The influences of 1‐hexene concentration in the feed on catalyst productivity and comonomer reactivity were investigated. The microstructure of resultant copolymer was analyzed by 13C NMR. It was found that the different carriers have slight effect on the composite of copolymer. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1574–1577, 2006  相似文献   

7.
Five titanium complexes TiCl3(OAr) (Ar = C6H5? , 2,6‐Me2C6H3? , 2,6‐i‐Pr2C6H3? , 2,6‐t‐Bu2C6H3? , 4‐Me‐2,6‐t‐Bu2C6H3? ) were immobilized, respectively, on MgCl2 in semibatch reaction to form supported catalysts for olefin polymerization. Comparing with the catalysts prepared by immobilizing TiCl3(OAr) onto MgCl2 in batch reaction, the catalysts prepared by semibatch reaction have lower titanium content and higher ArO/Ti ratio. The aryloxy‐containing catalysts studied in this work showed higher ethylene/1‐hexene copolymerization activity and higher 1‐hexene incorporation rate than the blank catalyst when activated by triisobutylaluminum. Similar effects of the aryloxy ligand were observed when the copolymerization is conducted in the presence of hydrogen. Introducing aryloxy ligand in the catalysts either by semibatch or batch reaction caused similar effects of enhancing copolymerization activity and α‐olefin incorporation rate. Mechanism of the effects of aryloxy ligand has been discussed. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41329.  相似文献   

8.
A novel MgCl2/SiO2‐supported Ziegler–Natta catalyst was prepared using a new one‐pot ball milling method. Using this catalyst, polyethylenes with different molecular weight distributions were synthesized. The effects of the [Si]/[Mg] ratio, polymerization temperature and [Al]/[Ti] ratio on the catalytic activity, the kinetic behaviour and the molecular weight and the polydispersity of the resultant polymer were studied. It was found that the polydispersity index of the polymer could be adjusted over a wide range of 5–30 through regulating the [Si]/[Mg] ratio and polymerization temperature, and especially when the [Si]/[Mg] ratio was 1.70, the polydispersity index could reach over 25. This novel bi‐supported Ziegler–Natta catalyst is thus useful for preparing polyethylene with a required molecular weight distribution using current equipment and technological processes. Copyright © 2005 Society of Chemical Industry  相似文献   

9.
Heterogeneous Ziegler–Natta TiCl4 catalyst using MgCl2 and SiO2 as supports was prepared under controlled conditions. Mg(OEt)2 was used as a starting material and was expected to convert to active MgCl2 during catalyst preparation. Due to the high surface area and good morphological control, SiO2 was chosen as well. Slurry copolymerization of ethylene and propylene (EPM) was carried out in dry n‐heptane by using the catalyst system SiO2/MgCl2/TiCl4/EB/TiBA or TEA/MPT/H2 at temperatures of 40–70°C, different molar ratios of alkyl aluminum : MPT : Ti, hydrogen concentrations, and relative and total monomers pressure. Titanium content of the catalyst was 2.96% and surface area of the catalyst was 78 m2/g. Triisobutyl aluminum (TiBA) and triethyl aluminum (TEA) were used as cocatalysts, while ethyl benzoate (EB) and methyl p‐toluate (MPT) were used as internal and external donors, respectively. H2 was used as a chain‐transfer agent. Good‐quality ethylene propylene rubber (EPR) of rubber was obtained at the ratio of [TiBA] : [MPT] : [Ti] = 320 : 16 : 1 and polymerization temperature was 60°C. When TiBA was used as a cocatalyst, a higher and more rubberlike copolymer was obtained. For both of the cocatalysts, an optimum ratio of Al/Ti was obtained relative to the catalyst productivity. Ethylene content of the copolymer obtained increased with increasing TiBA concentration, while inverse results were obtained by using TEA. Addition of H2 increased the reactivity of the catalyst. The highest product was obtained when 150 mL H2/L solvent was used. Increasing temperature from 40 to 70°C decreased the productivity of the catalyst, while irregular behavior was observed on ethylene content. Relative pressure of PP/PE = 1.4 : 1 and total pressure of 1 atm was the best condition for the copolymerization. Polymers with ethylene contents of 25–84% were obtained. Increasing ethylene content of EPR decreased Tg of the polymer obtained to a limiting value. Viscosity‐average molecular weight (Mv) decreased with increasing temperature and TiBA and H2 concentration. However, increasing the polymerization time increased the Mv. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2597–2605, 2004  相似文献   

10.
Heterogeneous Ziegler–Natta catalyst of MgCl2 (ethoxide type)/TiCl4/diether was prepared. 2,2‐Diisobutyl‐1,3‐dimethoxy propane (DiBDMP), diether, was used as internal donor. Slurry polymerization of propylene was carried out using the catalyst in dry heptane while triethylaluminium (TEA) was used as co‐catalyst. The co‐catalyst effects, such as catalyst molar ratio, polymerization temperature, H2 pressure, external donor, triisobutylaluminium (TiBA) and monomer pressure, on the activity of the catalyst and isotacticity index (II) of the polymers obtained were studied. Rate of polymerization versus polymerization time is of a decay type with no acceleration period. There are an optimum Al/Ti molar ratio and temperature to obtain the highest activity of the catalyst. The maximum activity was obtained at 60 °C. Increasing the monomer pressure to 1 010 000 Pa linearly increased the activity of the catalyst. Addition of hydrogen to 151 500 Pa pressure increased activity of the catalyst from 2.25 to 5.45 kg polypropylene (PP) (g cat)?1 h?1 using 505 000 Pa pressure of monomer. The II decreased with increasing Al/Ti ratio, monomer pressure, hydrogen pressure and increased with increasing temperature to 60 °C, following with decrease as the temperature increases. Productivity of 11.55 kg (PP) (g cat)?1 h?1 was obtained at 1 010 000 Pa pressure of monomer and temperature of 60 °C. Addition of methyl p‐toluate (MPT) and dimethoxymethyl cyclohexyl silane (DMMCHS) as external donors decreased the activity of the catalyst sharply, while the II slightly increased. Some studies of the catalyst structure and morphology of the polymer were carried out using FTIR, X‐ray fluorescence, scanning electron microscopy and Brunauer–Emmett–Teller techniques. Copyright © 2005 Society of Chemical Industry  相似文献   

11.
The solubility of 1‐hexene was measured for linear low‐density polyethylenes (LLDPEs) produced over a heterogeneous Ziegler–Natta catalyst, Mg(OEt)2/DIBP/TiCl4–TEA (ZN), and over a homogeneous metallocene catalyst, (2‐MeInd)zZrCl2–MAO (MT). The 1‐hexene solubility in LLDPEs was well represented by the Flory–Huggins equation with a constant value of χ. ZN–LLDPEs dissolved a larger amount of 1‐hexene and thus showed a lower value of χ compared to MT–LLDPEs. The Flory–Huggins interaction parameter χ, or the solubility of 1‐hexene at a given temperature and pressure, was suggested as a sensitive measure for the composition distribution of LLDPEs. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1566–1571, 2002; DOI 10.1002/app.10418  相似文献   

12.
This article demonstrates that the molecular weight of propylene homopolymer decreases with time, and that the molecular weight distribution (MWD) narrows when a highly active MgCl2‐supported catalyst is used in a liquid pool polymerization at constant H2 concentration and temperature. To track the change in molecular weight and its distribution during polymerization, small portions of homo polymer samples were taken during the reaction. These samples were analyzed by Cross Fractionation Chromatograph (CFC), and the resulting data were treated with a three‐site model. These analyses clearly showed that the high molecular weight fraction of the distribution decreases as a function of time. At the same time, the MWD narrows because the weight‐average molecular weight decreases faster than the number‐average molecular weight. A probable mechanism based on the reaction of an external donor with AlEt3 is proposed to explain these phenomena. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1035–1047, 2001  相似文献   

13.
Several organohalide (HC) compounds were tested as promoters for a Ti‐based Ziegler‐Natta (Z‐N) catalyst at different polymerization conditions. Results show that the intensity of the promoting effect depends on the nature and amount of the promoters. A proper amount, especially optimum amount, of aliphatic type organohalides leads to a strong productivity, and aromatic ones leads to a weak productivity improvement; however, 3‐chloro‐1‐propene poison the catalyst even at lower HC/Ti molar ratios. Among studied compounds, chlorocyclohexane has the best activity promotion effect at HC/Ti molar ratio of 128, and with this as a promoter, the activity increases over 85%. To understand more details about this phenomenon, the rate of polymerization during time and the effect of polymerization conditions (the temperature and hydrogen partial pressure) on the performance of chlorocyclohexane as the most effective promoter were studied. Finally, to explore the mechanism of reactivation of catalyst species by organohalides, molecular modeling was employed and a new oxidation‐addition mechanism was proposed, which basically consisting of homolytic breaking of C? Cl bond in organohalides. It was found that reoxidation of the catalyst, restoring active center, by Cl rich organohalides is energetically more favored. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

14.
MgCl2 for use as a catalyst support was prepared by dissolution in methanol and recrystallization in n-decane, followed by vacuum-drying at 2,000 rpm. The prepared support was modified by treatment with alkylaluminum compounds. The activity profile of ethylene over the supported catalysts persisted for periods up to 1 h during the polymerization. The prepared Ziegler–Natta/metallocene hybrid catalysts exhibited the characteristics of both metallocene and Ziegler–Natta catalysts. The polymer produced by the hybrid catalysts gave bimodal peaks in differential scanning calorimetry analysis for ethylene and ethylene/1-hexene polymerization, suggesting that the polymer was composed of two different lamellar structures that were polymerized by each catalyst. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 1707–1715, 1998  相似文献   

15.
In this article, preparation of polypropylene/clay nanocomposites (PPCNC) via in situ polymerization is investigated. MgCl2/montmorillonite bisupported Ziegler‐Natta catalyst was used to prepare PPCNC samples. Montmorillonite (MMT) was used as an inert support and reinforcement agent. The nanostructure of the composites was characterized by X‐ray diffraction, scanning electron microscopy, and transmission electron microscopy techniques. Obtained results showed that silica layers of the MMT in these PPCNC were intercalated, partially exfoliated, and uniformly dispersed in the polypropylene matrix. Thermogravimetric analysis showed good thermal stability for the prepared PPCNC. Differential scanning calorimetric was used to investigate both melting and crystallization temperatures, as well as the crystallinity of the PPCNC samples. Results of permeability analysis showed significant increase in barrier properties of PPCNC films. Effective parameters on molecular weight and flow ability of produced samples such as Al/Ti molar ratio and H2 concentration were also investigated. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

16.
The behaviors of three different catalyst systems, TiCl4/MgCl2, Cp2ZrCl2 and Cp2HfCl2, were investigated in ethylene/1,5‐hexadiene copolymerization. In the Fourier transform infrared spectra of the copolymers, cyclization and branching were detected for 1,5‐hexadiene insertion in the metallocene and Ziegler–Natta systems, respectively. DSC and viscometry analyses results revealed that copolymers with lower Tm and crystallinity and higher molecular weight were obtained with metallocene catalysts. The sequence length distribution of the copolymers was investigated by using the successive self‐nucleation and annealing thermal fractionation technique. The continuous melting endotherms obtained from successive self‐nucleation and annealing analysis were employed to get information about short‐chain branching, the branching dispersity index, comonomer content and lamella thickness in the synthesized copolymers. The results established that metallocene catalysts were much more effective than Ziegler–Natta catalysts in the incorporation of 1,5‐hexadiene in the polyethylene structure. Metallocene‐based copolymers had higher short‐chain branching and comonomer content, narrower branching dispersity index and thinner lamellae. Finally, the tendency of the employed catalysts in the 1,5‐hexadiene incorporation and cyclization reaction was explored via molecular simulation. The energy results demonstrated that, in comparison to Ziegler–Natta, metallocene catalysts have a much higher tendency to 1,5‐hexadiene incorporation and cyclization. © 2018 Society of Chemical Industry  相似文献   

17.
A novel emulsion copolymer of vinyl acetate (VAc) and 1‐hexene was synthesized at ambient pressure. The feeding technique, initiation system and reaction time of the copolymerization were optimized based on molecular characteristics such as the weight contribution of 1‐hexene in the copolymer chains and glass transition temperature (Tg) as well as on bulk properties like minimum film‐formation temperature (MFFT) and solid content. According to nuclear magnetic resonance spectroscopy and differential scanning calorimetry results, the combination of starve feeding and redox initiation, within a reaction time of 4 h, effectively led to the copolymerization at ambient pressure between highly reactive polar VAc monomers and non‐polar 1‐hexene monomers of low reactivity. The copolymer showed a lower Tg and MFFT, and a reasonable solid content compared to the poly(vinyl acetate) (PVAc) homopolymer. The consumption rate, hydrolysis of acetate groups and chain transfer reactions during the polymerization were followed using infrared spectroscopy. Based on the results, the undesirable reactions between the VAc blocks were hindered by the neighbouring 1‐hexene molecules. Tensile testing revealed an improvement in the toughness and elongation at break of VAc–1‐hexene films compared to PVAc films. © 2014 Society of Chemical Industry  相似文献   

18.
A series of isotactic polybutene‐1/polypropylene (PB/PP) alloys with spherical morphology were prepared by MgCl2‐supported Ziegler‐Natta catalyst with sequential two‐stage polymerization technology. The first formed PP particles were used as micro‐reactors to initiate the bulk precipitation polymerization of butene‐1 further. The porous PP particles as a hard framework may prevent the adhesion of PB particles during the bulk precipitation polymerization process. At the same time, the bulk precipitation polymerization process allows for maximization of the butene‐1 polymerization rate and simplifies the butene‐1 polymerization process considerably. Finally, spherical PB alloys with a super‐high molecular weight PB component and adjustable PP component were synthesized in situ within the reactor. The structures and properties of the PB/PP alloys were characterized by gel permeation chromatography, 13C nuclear magnetic resonance, Fourier transform IR, scanning electron microscopy, differential scanning calorimetry and X‐ray diffraction. The results showed that the MgCl2‐supported Ziegler‐Natta catalyst showed relatively high stereospecificity and efficiency for both propylene and butene‐1 polymerization. The incorporation of propylene on the PB matrix affects the properties of the final products markedly. The PB/PP alloys are expected to have a broader range of applications as a new family of high performance materials. Copyright © 2012 Society of Chemical Industry  相似文献   

19.
A new type of post‐metallocene polymerization catalyst based on titanium complexes with N,N‐dialkylcarbamato ligands was used to copolymerize ethylene and 1‐hexene. These easy‐to‐synthesize and stable complexes in combination with different organoaluminium co‐catalysts produce random ethylene/1‐hexene copolymers characterized by a broad molecular weight distribution and high 1‐hexene incorporation, as confirmed by SEC, DSC and 13C NMR analysis. The influence of the main reaction parameters on the polymerization reactions was studied including the type of catalyst components, solvent, temperature, the ethylene partial pressure and the [Al]/[Ti] ratio in the catalyst. A higher activity and a higher 1‐hexene incorporation were achieved with AlMe3‐depleted methylalumoxane as co‐catalyst and chlorobenzene as solvent. © 2013 Society of Chemical Industry  相似文献   

20.
Copolymerization of ethylene with 1‐octadecene was studied using [η51‐C5Me4‐4‐R1‐6‐R‐C6H2O]TiCl2 [R1 = tBu (1), H (2, 3, 4); R = tBu (1, 2), Me (3), Ph (4)] as catalysts in the presence of Al(i‐Bu)3 and [Ph3C][B(C6F5)4]. The effect of the concentration of comonomer in the feed and Al/Ti molar ratio on the catalytic activity and molecular weight of the resultant copolymer were investigated. The substituents on the phenyl ring of the ligand affect considerably both the catalytic activity and comonomer incorporation. The 1 /Al(i‐Bu)3/[Ph3C][B(C6F5)4] catalyst system exhibits the highest catalytic activity and produces copolymers with the highest molecular weight, while the 2 /Al(i‐Bu)3/[Ph3C][B(C6F5)4] catalyst system gives copolymers with the highest comonomer incorporation under similar conditions. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

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