Preparation of high isotactic polybutene‐1

Polymerization of butene‐1 (B‐1) was carried out with a PP‐TiCl₃/Et₂AlCl/methyl methacrylate (MMA) catalyst system in n‐heptane. The influence of temperature, pressure, time and H₂ on molecular weight, isotacticity, and catalytic activity were studied by viscometry, solubility in boiling diethyl ether, and measuring the polymer produced, respectively. The structural properties of the isotactic polybutene‐1 (IPB‐1) were characterized by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and melt flow index (MFI). The molecular weight of the products can be controlled by H₂. It was found that the catalyst showed high isotacticity and activity. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2533–2539, 2000     

In Situ Preparation of a Compatibilized Poly(cis‐1,4‐butadiene)/Poly(ε‐caprolactone) Blend

The ternary Ziegler‐Natta‐type catalyst system based on neodymium versatate (NdV), diisobutylaluminium hydride (DIBAH) and ethylaluminium sesquichloride (EASC) was used for the in situ preparation of a compatibilized blend consisting of poly(cis‐1,4‐butadiene) (BR = butadiene rubber) and poly(ε‐caprolactone) (PCL). Poly(cis‐1,4‐butadiene)‐block‐poly(ε‐caprolactone) which acts as compatibilizer for the two immiscible polymers BR and PCL was obtained by a two step sequential polymerization with the preparation of a living cis‐1,4‐BR building block in the first stage and the subsequent polymerization of CL during the second stage. This preparation method resulted in a polymer blend comprising the homopolymers BR and PCL as well as the block copolymer BR‐block‐PCL. For detailed characterization the block copolymer was separated from the respective homopolymers BR and PCL by means of fractionation with the binary solvent mixture dimethylformamide/methylcyclohexane (DMF/MCH) which mixes well at elevated temperature and exhibits phase separation at ambient temperature. ¹H NMR, IR, SEC and TEM were used for characterization of the block copolymer.

TEM of BR‐block‐PCL.     

Preparation and application of sulfonated poly(1‐octene‐co‐styrene)

In this article, 1‐octene and styrene was copolymerized by the supported catalyst (TiCl₄/ID/MgCl₂). Subsequently, by sulfonation reaction, sulfonated poly(1‐octene‐co‐styrene)s which were amphiphilic copolymers were prepared. The copolymerization behavior between 1‐octene and styrene is moderate ideal behavior. Copolymers prepared by this catalyst contain appreciable amounts of both 1‐octene and styrene. Increase in the feed ratio of styrene/1‐octene leads to increase in styrene content in copolymer and decrease in molecular weight. As the polymerization temperature increases, the styrene content in the copolymers increases, however, the molecular weight decreases. Hydrogen is an efficient regulator to lower the molecular weights of poly(1‐octene‐co‐styrene)s. The sulfonation degree of the sulfonated poly(1‐octene‐co‐styrene)s increased as the styrene content in copolymer increased or the molecular weight decreased. Thirty‐six hour is long enough for sulfonation reaction. The sulfonated poly(1‐octene‐co‐styrene)s can be used as effective and durable modifying agent to improve the wettability of polyethylene film and have potential application in emulsified fuels and for the stabilization of dispersions. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

In Situ synthesis of inorganic filler‐filled polyethylene using polyethersulfone‐supported TiCl4 catalyst system

In situ ethylene polymerizations with inorganic fillers were performed using catalyst based on titanium tetrachloride supported on polyethersulfone. The inorganic fillers used were MgO, TiO₂, and CaCO₃, which were pretreated with cocatalyst (methylaluminoxine) for better dispersion onto the polymer matrix. The formation of polyethylene (PE) within the whole matrix was confirmed by Fourier transform infrared studies. The wide‐angle X‐ray diffraction profile of the synthesized PEs indicated the presence of crystalline region. It was found that the nature of inorganic filler did not have any remarkable effect on the melting characteristics of the polymer, but the degree of crystallinity of PE was found to be higher for TiO₂‐filled PE. The amount of filler incorporated into the matrix was also evaluated through thermogravimetric analysis, where TiO₂‐filled PE showed ～ 49% of filler material, which was also reflected in the higher productivity obtained by this system. The morphology of the filler‐filled PEs was different, whereas the elemental dispersion was found to be uniform on the surface as elucidated through energy‐dispersive X‐ray spectroscopy. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Chemical composition distribution study in ethylene/1‐hexene copolymerization to produce LLDPE material using MgCl2‐TiCl4‐based Ziegler‐Natta catalysts

The characteristic features of LLDPE polymerization with ZN catalyst are the time drift effect during polymerization and the bending effect when trying to decrease density of the copolymer by adding more comonomer to the polymerization. The time drift in LLDPE polymerization is revealed by a constant decrease of comonomer incorporation during polymerization time. The bending is revealed by difficulties in lowering the density of LLDPE material below the density of 920 kg/m³. With increasing comonomer content during polymerization, the density does not decrease, but the soluble fraction increases. To try to observe if these phenomena are connected, two types of catalysts, SiO₂ supported and precipitated MgCl₂ ZN catalysts, were studied. A short time (10 min) and an extended time (60 min) copolymerization test series where the polymerizations were performed in the presence of a gradually increasing comonomer amount. Both catalysts show a strong bending when density is presented as a function of 1‐hexene both in 10‐ and 60‐min polymerization, indicating no connection between time drift and bending. The density, melting point, and crystallinity results all indicate that both catalysts are making similar copolymer material with identical chemical composition distribution. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Polymerization of ethylene and ethylene/1‐hexene over Ziegler‐Natta/Metallocene hybrid catalysts supported on SiO2 prepared by a sol‐gel method

A silica support for use in olefin polymerization was prepared by the gelation of a stable, colloidal phase of silica sol using a MgCl₂ solution as the initiator. The Ziegler‐Natta/Metallocene hybrid catalysts prepared using this support exhibited characteristics of both Ziegler‐Natta and metallocene catalysts. The polymers produced by the hybrid catalysts showed a bimodal molecular weight distribution pattern and two different melting points, corresponding to products arising from each catalyst. This suggests that the hybrid catalysts acted as individual active species and produced a blend of polymers. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2318–2326, 2000     

Blends of ethylene 1‐octene copolymer synthesized by Ziegler–Natta and metallocene catalysts. II. Rheology and morphological behaviors

The rheological and morphological behaviors of commercially available three binary blends of ethylene 1‐octene copolymer (EOC) regarding the melt index (MI), density and comonomer contents, one component made by the Ziegler–Natta and the other by the metallocene catalysts, were investigated to elucidate miscibility and phase behavior. Miscibility of the EOCs blend in a melt state was related to the value of the MI, density, and comonomer content. If the comonomer contents are similar, then the melt viscosity is weight average value, otherwise it is positively or negatively deviated. The microtomed surface prepared by two different cooling processes—one is fast cooling and the other is slow cooling—indicated that all the blends were not homogenous regardless the density, MI, and comonomer content. The Ziegler–Natta catalyzed EOCs exhibited bigger spherulitic diameter and larger ring space than those of the metallocene EOCs prepared by a cooling process. The blends consisting of similar MI showed banded spherulites with different diameter, whereas the blend consisting of different MI and density takes place of explicit phase separation and phase inversion at 1 : 1 blend composition. The melt rheology appeared to influence the mechanical and film properties in the solid state. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1950–1964, 2000     

Synthesis of highly improved Ziegler‐Natta catalyst

The effects of media viscosity, mixing speed, and injection time on catalyst average particle size (APS), particle size distribution (PSD), and morphology in both conditions, with and without emulsifier, were investigated. Supports were prepared using a so‐called recrystallization method; then they were catalyzed under the same condition. To show the effects of emulsifier on the final product's properties such as catalyst activity, polymer isotacticity, and so on, two types of catalysts were polymerized and finally their results were compared. Scanning electron microscopy micrographs were used for morphological study. Results show that by increasing the media viscosity and injection time, APS of the catalyst support was decreased. But by increasing the mixing speed, APS was decreased and PSD was broadened. It was found that emulsifier reduces the sensitivity of APS and PSD of catalyst when the support preparation conditions are changed. Consequently, by employing emulsifier, highly improved catalyst was produced. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Solvothermal process for grafting dibutylmaleate onto poly(ethylene‐co‐1‐octene)

Solvothermal process was successfully developed to graft dibutylmaleate (DBM) onto poly(ethylene‐co‐1‐octene) (POE) with dicumyl peroxide (DCP) as free radical‐initiator. FTIR spectra demonstrate that DBM is successfully grafted onto the backbone of POE by this novel method. The influences of DBM content, DCP concentration, POE concentration, reaction temperature and reaction time on the grafting copolymerization have been investigated in detail through grafting degree (GD). It is worthy to indicate that high grafting degree (above 15%) can be achieved through the one‐pot way when the graft reaction is carried out in 40 mL toluene at 150°C for 5 h with 1.6 g DBM, 6–8 g POE and 0.35 g DCP. This developed solvothermal process is becoming an effective way to prepare POE‐g‐DBM graft copolymers, and can be extended to other systems. In addition, TGA results show that the thermal properties of POE are enhanced after the grafting reaction. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Methyl acrylate/1‐octene copolymers: Lewis acid‐mediated polymerization

Copolymerization of methyl acrylate (MA) with 1‐octene (1‐Oct) was conducted in the presence of free radical initiator, 2,2′‐azobis(2‐methylpropionitrile) (AIBN) using heterogeneous Lewis acid, acidic alumina. The polymers obtained were transparent and highly viscous liquids. The copolymer composition calculated from ¹H NMR showed alkene incorporation in the range of 10–61%. The monomodal nature of chromatographic curves corresponding to the molecular weight distribution in gel permeation chromatography (GPC) further confirmed that the polymers obtained are true copolymers. The number–average molecular weights (M_n) of the copolymers were in the range of 1.1 × 10⁴–1.6 × 10⁴ with polydispersity index of 1.75–2.29. The effects of varying the acidic alumina amount, time of polymerization, and monomer infeed on the incorporation of 1‐Oct in the polymer chain were studied. Increased 1‐Oct infeed led to its higher inclusion in the copolymer chain as elucidated by NMR. DEPT‐135 NMR spectral analysis was used to explicate the nature of arrangement of monomer sequences in the copolymer chain. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Study of the compositional heterogeneity of ethylene/1–hexene copolymers produced over supported catalysts of different composition

Separation into narrow MWD fractions (liquid–liquid fractionation) and preparative TREF (temperature rising elution fractionation) with subsequent analysis of fractions by GPC, FTIR, and ¹³C NMR spectroscopy were used to study the comonomer distribution of ethylene/1–hexene copolymers produced over highly active supported titanium‐ and vanadium‐magnesium catalysts (TMC and VMC) and a supported zirconocene catalyst. These catalysts produce PE with different MWD: M_w/M_n values vary from 2.9 for zirconocene catalyst, 4.0 for TMC, and 15 for VMC. 1‐Hexene increases polydispersity to 25 for copolymer produced over VMC and hardly affects MWD of the copolymer produced over TMC and zirconocene catalysts. The most broad short chain branching distribution (SCBD) was found for ethylene/1–hexene copolymers produced over TMC. VMC and supported zirconocene catalyst produce copolymers with uniform profile of SCB content vs. molecular weight in spite of great differences in M_w/M_n values (22 and 2.5 respectively). TREF data showed that majority of copolymer produced over supported zirconocene catalyst was eluted at 70–90°C (about 85 wt %). In the case of VMC copolymer's fractions were eluted in the broad temperature interval (40–100°C). Accordingly, TREF data indicate a more homogeneous SCBD in copolymer, produced over supported zirconocene catalyst. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effect of ZnCl2‐ and SiCl4‐doped TiCl4/MgCl2/THF catalysts for ethylene polymerization

In this research, ethylene polymerization was carried out in the presence of different additives (ZnCl₂, SiCl₄, and the combined ZnCl₂‐SiCl₄) on TiCl₄/MgCl₂/THF catalytic system. The presence of ZnCl₂‐SiCl₄ mixtures showed higher activity in ethylene polymerization when compared with the catalytic activity in the presence of single Lewis acids, ZnCl₂, or SiCl₄. The modified catalyst with ZnCl₂‐SiCl₄ demonstrated the highest activity, which was more than three times the activity of the system without Lewis acid modification. The enhanced activity can be attributed to the reduction in the peak intensity of MgCl₂/THF complexes with Lewis acid compounds as proven by XRD. This was reasonable because of some THF removal from the structure of MgCl₂/THF by Lewis acid compounds. In addition to the effect of modification with additives on the partial elimination of THF, the catalytic activities could be increased due to the titanium atoms that have been locally concentrated on the surface as seen by energy dispersive X‐ray spectroscopy measurement. On the basis of the in situ electron spin resonance measurement, the mixed metal chlorides (ZnCl₂‐SiCl₄) addition could promote the amount of Ti³⁺after reduction with triethylaluminum. It revealed that the modification of TiCl₄/MgCl₂/THF catalytic system with mixed metal chlorides (ZnCl₂‐SiCl₄) is very useful for ethylene polymerization. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1588–1594, 2013     

Novel Ni and Pd(benzocyclohexan‐ketonaphthylimino)2 complexes for copolymerization of norbornene with octene

Two novel late transition metals complexes with bidentate O?N chelate ligand, Mt(benzocyclohexan‐ketonaphthylimino)₂ {Mt(bchkni)₂: bchkni ?C₁₀H₈(O)C[N(naphthyl)CH₃]; Mt ? Ni, Pd}, were synthesized. In the presence of B(C₆F₅)₃, both complexes exhibited high activity toward the homo‐polymerization of norbornene (NB) (as high as 2.7 × 10⁵ g_polymer/mol_Ni·h for Ni(bchkni)₂/B(C₆F₅)₃ and 2.3 × 10⁵ g_polymer/mol_Pd·h for Pd(bchkni)₂/B(C₆F₅)₃, respectively). Additionally, both catalytic systems showed high activity toward the copolymerization of NB with 1‐octene under various polymerization conditions and produced the addition‐type copolymer with relatively high molecular weights (0.1–1.4 × 10⁵g/mol) as well as narrow molecular weight distribution. The 1‐octene content in the copolymers can be controlled up to 8.9–14.0% for Ni(bchkni)₂/B(C₆F₅)₃ and 8.8–14.6% for Pd(bchkni)₂/B(C₆F₅)₃ catalytic system by varying comonomer feed ratios from 10 to 70 mol %. The reactivity ratios of two monomers were determined to be r_1‐octene = 0.052, r_NB = 8.45 for Ni(bchkni)/B(C₆F₅)₃ system, and r_1‐octene = 0.025, r_NB = 7.17 for Pd(bchkni)/B(C₆F₅)₃ system by the Kelen‐TÜdÕs method. The achieved NB/1‐octene copolymers were confirmed to be noncrystalline and exhibited good thermal stability (T_d > 400°C, T_g = 244.1–272.2°C) and showed good solubility in common organic solvents. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Copolymerization of phenylisocyanate and ϵ‐caprolactone with rare earth chloride systems

A copolymer of phenylisocyanate (PhNCO) and ε‐caprolactone (CL) was synthesized by the rare earth chloride systems lanthanide chloride isopropanol complex (LnCl₃·3iPrOH) and propylene epoxide (PO). Polymerization conditions were investigated, such as lanthanides, reaction temperature, monomer feed ratio, La/PO molar ratio, and aging time of catalyst. The optimum conditions were: LaCl₃ preferable, [PhNCO]/[CL] in feed = 1 : 1 (molar ratio), 30°C, [monomer]/[La] = 200, [PO]/[La] = 20, aging 15 min, polymerization in bulk for 6 h. Under such conditions the copolymer obtained had 39 mol % PhNCO with a 78.2% yield, M_n = 20.3 × 10³, and M_w/M_n = 1.60. The copolymers were characterized by GPC, TGA, ¹H‐NMR, and ¹³C‐NMR, and the results showed that the copolymer obtained had a blocky structure with long sequences of each monomer unit. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2135–2140, 2007     

Copolymerization of propylene with 1‐octene catalyzed by MgCl2/TiCl4/diether catalyst

MgCl₂/TiCl₄/diether is a fifth‐generation Ziegler–Natta catalyst for the commercial polymerization of propylene. The outstanding features of this catalyst are the high activity and high isotacticity for propylene polymerization without using an external electron donor. In this study, we explored the copolymerization of propylene and 1‐octene with MgCl₂/TiCl₄/diether catalyst. It was found that MgCl₂/TiCl₄/diether catalyst showed higher polymerization activity and led to greater 1‐octene content incorporation, compared with a fourth‐generation Ziegler–Natta catalyst (MgCl₂/TiCl₄/diester). With an increase in 1‐octene incorporation in polypropylene chains, the melting temperature, glass transition temperature and crystallinity of the copolymers decreased distinctly. The microstructures of the copolymers were characterized using ¹³C NMR spectroscopy, and the copolymer compositions and number‐average sequence lengths were calculated from the dyad concentration and distribution. This result is very important for the in‐reactor polyolefin alloying process, especially for the case of a single catalyst and two‐step (or two‐reactor) process. Copyright © 2011 Society of Chemical Industry     

Rheological and thermal properties of binary blends of polypropylene and poly(ethylene‐CO‐1‐octene)

Dynamic viscoelastic properties of binary blends consisting of an isotactic polypropylene (i‐PP) and ethylene‐1‐octene copolymer (PEE) were investigated to reveal the relation between miscibility in the molten state and the morphology in the solid state. In this study, PEE with 24 wt % of 1‐octene was employed. The PEE/PP blend with high PEE contents showed two separate glass‐relaxation processes associated with those of the pure components. These findings indicate that the blend presents a two‐phase morphology in the solid state as well as in the molten state. The PEE/PP blend with low PEE content showed a single glass‐relaxation process, indicating that PEE molecules were probably incorporated in the amorphous region of i‐PP in the solid state. The DMTA analysis showed that the blends with low PEE contents presented only one dispersion peak, indicating a certain degree of miscibility between the components of these blends. These results are in accordance with the results of the rheological analysis. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1634–1639, 2001     

Optimization of engineering and solvent resistive behavior of high vinyl acetate content EVA‐modified poly(ethylene‐co‐1‐octene) interpenetrating network blends using taguchi orthogonal array

Process parameters of poly (ethylene‐co‐vinyl acetate) (EVA)‐modified poly (ethylene‐co‐1‐octene) (POE)‐interpenetrating, double network blend was designed through Taguchi L9 orthogonal array as a novel approach for complete optimization of engineering and solvent‐swelling properties. Influence of different factors like EVA and peroxide concentrations, blending temperature, and blending time on gel content, tensile modulus, tensile strength, ultimate elongation were statistically calculated. Results showed good correlation between mathematical and physical inferences. Stress relaxation, hysteresis and other physico‐mechanicals like total elongation, solvent‐swelling, etc., were interestingly depended upon the nature of dominantly crosslinked phase instead of net crosslinking of the network hybrids. Sorption, on the other hand, depended on the hydrophobic‐hydrophilic property of the surfaces. The series of data produced finally helped to select the best process parameters under which a particular POE‐EVA blend composition yielded most balanced physico‐mechanicals. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Three‐site mechanism and molecular weight: Time dependency in liquid propylene batch polymerization using a MgCl2‐supported Ziegler‐Natta catalyst

This article demonstrates that the molecular weight of propylene homopolymer decreases with time, and that the molecular weight distribution (MWD) narrows when a highly active MgCl₂‐supported catalyst is used in a liquid pool polymerization at constant H₂ concentration and temperature. To track the change in molecular weight and its distribution during polymerization, small portions of homo polymer samples were taken during the reaction. These samples were analyzed by Cross Fractionation Chromatograph (CFC), and the resulting data were treated with a three‐site model. These analyses clearly showed that the high molecular weight fraction of the distribution decreases as a function of time. At the same time, the MWD narrows because the weight‐average molecular weight decreases faster than the number‐average molecular weight. A probable mechanism based on the reaction of an external donor with AlEt₃ is proposed to explain these phenomena. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1035–1047, 2001     

The influence of the nature of organoaluminum compound on kinetic heterogeneity of active sites in lanthanide‐based diene polymerization

The influence of organoaluminum compound on kinetic heterogeneity of active sites in lanthanide‐based diene polymerization was investigated. It was shown that heterogeneity of investigated catalytic systems was displayed in the existence of four types of active centers. They are formed at the beginning of the polymerization process and produce macromolecules with lengths that are definite for each type of active centers. The organoaluminum compound's nature greatly influences the kinetic activity of polymerization centers. The method of analysis of the curves' maximum distribution on kinetic activity and the change of kinetic activity of every active centers' type were proposed, which permits the calculation of values of concentration for each type of active center separately. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 358–368, 2003