气体超声速凝结与旋流分离研究进展

超声速旋流分离技术是天然气加工处理领域的一大技术创新,它将膨胀降温、旋流式气/液分离、再压缩等处理过程集中在密闭紧凑装置中完成。本文总结了超声速旋流分离装置种类、原理及优缺点,并从理论分析、数值模拟、实验和现场应用等方面回顾了易凝气体低温凝结理论和超声速旋流分离技术研究现状和最新进展。大量实验及现场应用均表明超声速旋流分离装置具有结构紧凑轻巧、节能环保、安全可靠等优点,同时该技术的应用不断趋于多元化,从传统的脱水、脱重烃逐渐向脱酸气和天然气液化领域拓展,应用前景广阔,但在应用过程中也存在液滴二次蒸发与能量损失较大等问题。下一步研究工作可以从多组分混合物凝结过程的交互作用机制、凝结液滴的运动特性和碰撞聚并机理等方面入手,在此基础上探索提高凝结效率和降低能量损耗的方法,以促进超声速旋流分离技术多元化的工业应用。     

Formation of defect‐free polyetherimide/PIM‐1 hollow fiber membranes for gas separation

Dual‐layer hollow fiber membranes were produced from blends of Ultem and polymer of intrinsic microporosity (PIM‐1) with enhanced gas permeance. The effects of spinning parameters (take‐up speed and air gap distance) on gas separation performance were investigated based on the pristine Ultem. Selected spinning conditions were further adopted for the blend system, achieving defect‐free and almost defect‐free hollow fibers. Adding PIM results in a higher fractional free volume, 50% increments in gas permeance were observed for Ultem/PIM‐1 (95/5) and more than 100% increments for Ultem/PIM‐1 (85/15). Both O₂/N₂ and CO₂/CH₄ selectivities remained the same for Ultem/PIM‐1 (95/5) and above 80% of their respective intrinsic values for Ultem/PIM‐1 (85/15). The selective layer thickness ranges from 70 to 120 nm, indicating the successful formation of ultrathin dense layers. Moreover, minimum amounts of the expensive material were consumed, that is, 0.88, 1.7, and 2.3 wt % PIM‐1 for Ultem/PIM‐1 (95/5), (90/10), and (85/15), respectively. © 2014 American Institute of Chemical Engineers AIChE J, 60: 3848–3858, 2014     

Femtosecond‐laser‐assisted wet chemical etching of polymer materials

Polymers are modified by femtosecond‐(fs)‐IR‐laser irradiation under various process parameters. Several sorts of thermoplastic polymer are employed: polymethylmethacrylate (PMMA), fluorinated PMMA, poly‐N‐methyl methacrylimide (PMMI), polystyrol, polycarbonate, polyimide, and polyethylene. After the fs‐laser‐induced modification process, the irradiated area is developed by an aqueous solution of a solvent agent (n‐hexane, benzene, and methylisobutylketone). The surface topography of the fs‐laser‐irradiated area is characterized by stylus‐profilometry before and after the development procedure. Some preliminary explanations are given about the solution mechanism of the fs‐laser‐irradiated polymer region. The experimental results are relevant for the fabrication of three‐dimensional (3D)‐structures in the volume of a transparent polymer material by fs‐laser irradiation. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1229–1238, 2006     

Temperature‐induced surfactant‐ mediated pre‐concentration of uranium assisted by complexation

Cloud‐point extraction (CPE) was used with lipophilic chelating agent to extract uranium(VI) from aqueous solutions. The methodology used is based on the formation of metal complexes soluble in a micellar phase of a non‐ionic surfactant, Triton X‐114. The metal ions complexes are then extracted into the surfactant‐rich phase at a temperature above the cloud‐point temperature. The influence of surfactant concentration on extraction efficiency was studied and the advantage of adding 8‐hydroxyquinoline (8HQ) as lipophilic chelating agent was evidenced. High extraction efficiency was observed, indicating the feasibility of extracting U(VI) using CPE. This study describes a four‐step process—(1) extraction, (2) thermo‐induced phase splitting, (3) back‐extraction and (4) second phase splitting—for the recovery of uranium from water. In our conditions, the extraction yield is quantitative and the concentration factor obtained is superior to 100. After stripping with a diluted nitric acid solution (pH < 1), the system can be recycled through a new four‐step cycle. Copyright © 2006 Society of Chemical Industry     

从超音速蒸汽喷嘴到过冷水直接接触冷凝的数值模拟(英文)

The phenomenon of direct-contact condensation,used in steam driven jet injectors,nuclear reactor emergency core cooling systems and direct-contact heat exchangers,was investigated computationally by introducing a thermal equilibrium model for direct-contact condensation of steam in subcooled water.The condensation model presented was a two resistance model which takes care of the heat transfer process on both sides of the interface and uses a variable steam bubble diameter.The injection of supersonic steam jet in subcooled water tank was simulated using the Euler-Euler multiphase flow model of Fluent 6.3 code with the condensation model incorporated. The findings of the computational fluid dynamics(CFD) simulations were compared with the published experimental data and fairly good agreement was observed between the two,thus validating the condensation model.The results of CFD simulations for dimensionless penetration length of steam plume varies from 2.73-7.33,while the condensation heat transfer coefficient varies from 0.75-0.917 MW·(m 2 ·K) -1 for water temperature in the range of 293-343 K.     

Experimental study of flow regimes in three‐dimensional confined impinging jets reactor

Dynamic behaviors in a three‐dimensional confined impinging jets reactor (CIJR) were experimentally studied by a flow visualization technique at 100 ≤ Re ≤ 2000 and 2 ≤ D/d ≤ 12 (where D is the reactor diameter and d is the nozzle diameter). The effects of inlet Reynolds numbers (Re) and geometry configurations of the CIJR on the flow regimes have been investigated by a particle image velocimetry and a high‐speed camera. Results show that with the increasing Re, a segregated flow regime, a radial deflective oscillation, an axial oscillation and a vortex shedding regime emerge in turns in CIJR. A map of parameter space formed by the inlet Reynolds number (Re) and the normalized reactor diameter (D/d) has been presented. The effects of jet instability and confined boundary of the chamber on the flow regimes and their transition are also investigated and discussed. © 2014 American Institute of Chemical Engineers AIChE J, 60: 3033–3045, 2014     

On near‐wall jets in a disc‐like gas vortex unit

To clarify the three‐dimensional (3D) structure of near‐wall jets observed in disc‐like gas vortex units (GVUs), experimental and numerical studies are performed. The experimental results are obtained using stereoscopic particle image velocimetry (PIV), laser doppler anemometry, pressure probes and surface oil flow visualization techniques. The first three techniques have been used to investigate the bulk flow hydrodynamics of the vortex unit. Surface oil flow visualization is adopted to visualize streamlines near the end‐walls of the vortex unit. The surface streamlines help to determine the azimuthal and radial velocity components of the radial near‐wall jets. Simulations of the vortex unit using FLUENT^® v.14a are simultaneously performed, computationally resolving the near‐wall jet regions in the axial direction. The simulation results together with the surface oil flow visualization establish the 3D structure of the near‐wall jets in GVUs for the first time in literature. It is also conjectured that the near‐wall jets develop due to the combined effect of bulk flow acceleration and swirl. The centrifugal force diminishes in the vicinity of the end‐walls. The radially inward pressure gradient in these regions, no longer balanced by the centrifugal force, pushes gas radially inward thus developing the near‐wall jets. © 2016 The Authors AIChE Journal published by Wiley Periodicals, Inc. on behalf of American Institute of Chemical Engineers AIChE J, 63: 1740–1756, 2017     

CFD simulation of flow pattern and plume dimensions in submerged condensation and reactive gas jets into a liquid bath

Submerged gas jets into a liquid bath are widely used in metal processing and thermal processes. These systems are classified as (a) condensation jet and (b) reaction jet systems. This paper presents the CFD simulation of both the types of jets. The CFD model considers phase change, gas-liquid and gas-gas reactions and the accompanied rates of mass transfer. Mass transfer coefficient was estimated using small eddy model where the value of mass transfer coefficient is calculated based on the local values of turbulent kinetic energy (k) and the dissipation rate (ε). A good agreement with the available experimental data of plume length validates the CFD model. The CFD simulations have also been compared with the available experimental data on velocity and temperature profiles which shows excellent agreement. A comparison between the condensation and the reaction jets has been presented in terms of plume dimensions, flow and temperature patterns. The relative predictions of the present model and the rational correlations have been presented for the estimation of plume length for both the types of jet systems.     

The turbulent behavior of novel free triple-impinging jets with large jet spacing by means of particle image velocimetry☆

A novel reactor that achieves rapid liquid–liquid mixing via free triple-impinging jets(FTIJs) is developed to improve mixing efficiency at unequal flow rates for liquid–liquid reactions. The flow characteristics of FTIJs were investigated using particle image velocimetry(PIV). The instantaneous and mean velocities data at different Reynolds numbers(Re) were analyzed to provide insights into the velocity distributions in FTIJs. The effect of jet spacing on the stagnation points, instantaneous velocity, mean velocity, profiles of the x- and ycomponents of mean velocity, and turbulent kinetic energy(TKE) distributions of FTIJs were investigated at Re = 4100 with a volumetric flow rate ratio of 0.5. The characteristics of the turbulent flows are similar for all jet spacings tested. Two stagnation points are observed, which are independent of jet spacing and are not located in the center of the flow field. However, velocity and TKE distributions are strongly dependent on the jet spacing.Decreasing jet spacing increases the expansion angle and the values of TKE, leading to strong turbulence, improving momentum transfer and mixing efficiency in FTIJs. The present study shows that optimization of the operating parameters is helpful for designing FTIJs.     

Partial oxidation of methane in hollow‐fiber membrane reactors based on alkaline‐earth metal‐free CO2‐tolerant oxide

The U‐shaped alkaline‐earth metal‐free CO₂‐stable oxide hollow‐fiber membranes based on (Pr_0.9La_0.1)₂(Ni_0.74Cu_0.21Ga_0.05)O_4+δ (PLNCG) are prepared by a phase‐inversion spinning process and applied successfully in the partial oxidation of methane (POM) to syngas. The effects of temperature, CH₄ concentration and flow rate of the feed air on CH₄ conversion, CO selectivity, H₂/CO ratio, and oxygen permeation flux through the PLNCG hollow‐fiber membrane are investigated in detail. The oxygen permeation flux arrives at approximately 10.5 mL/min cm² and the CO selectivity is higher than 99.5% with a CH₄ conversion of 97.0% and a H₂/CO ratio of 1.8 during 140 h steady operation. The spent hollow‐fiber membrane still maintains a dense microstructure and the Ruddlesden‐Popper K₂NiF₄‐type structure, which indicates that the U‐shaped alkaline‐earth metal‐free CO₂‐tolerant PLNCG hollow‐fiber membrane reactor can be steadily operated for POM to syngas with good performance. © 2014 American Institute of Chemical Engineers AIChE J, 60: 3587–3595, 2014     

Production of argon free oxygen by adsorptive air separation on Ag‐ETS‐10

The purification of different components of air, such as oxygen, nitrogen, and argon, is an important industrial process. Pressure swing adsorption (PSA) is surpassing the traditional cryogenic distillation for many air separation applications, because of its lower energy consumption. Unfortunately, the oxygen product purity in an industrial PSA process is typically limited to 95% due to the presence of argon which always shows the same adsorption equilibrium properties as oxygen on most molecular sieves. Recent work investigating the adsorption of nitrogen, oxygen and argon on the surface of silver‐exchanged Engelhard Titanosilicate‐10 (ETS‐10), indicates that this molecular sieve is promising as an adsorbent capable of producing high‐purity oxygen. High‐purity oxygen (99.7+%) was generated using a bed of Ag‐ETS‐10 granules to separate air (78% N₂, 21% O₂, 1% Ar) at 25°C and 100 kPa, with an O₂ recovery rate greater than 30%. © 2012 American Institute of Chemical Engineers AIChE J, 59: 982–987, 2013     

Fracture toughness of carbon fiber/polyether ether ketone composites manufactured by autoclave and laser‐assisted automated tape placement

A comparative study is presented on the fracture toughness of carbon fiber/PEEK composites manufactured by autoclave and laser‐assisted automated tape placement (LATP). Formation of a good inter‐laminar bond is always a concern in ATP due to the short time available for intimate contact development and polymer healing, yet our double cantilever beam (DCB) tests reveal 60–80% higher Mode I fracture toughness for the LATP processed specimens than for the autoclave processed specimens. This magnitude of difference was unexpected, so specimens were further examined via differential scanning calorimetry, dynamic mechanical analysis, nano‐indentation, and scanning electron microscopy. The results indicate that the LATP process has been very effective in heating and consolidating the surface of plies, creating an excellent bond. However, it has been less effective in processing the interior of plies, where a low crystallinity and poor fiber–matrix bonding are evident. The higher fracture toughness of the LATP processed specimens is also not solely due to a better bond, but is partially due to significant plastic deformation in the interior of plies during the DCB test. The findings indicate there is still considerable scope for optimizing the laser‐assisted ATP process, before the optimum balance between strength and toughness is achieved at favorable lay‐down speeds. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41643.     

Extraction and characterization of holocellulose fibers by microwave‐assisted selective liquefaction of bamboo

Microwave‐assisted selective liquefaction was proposed and used as a novel method for the isolation of holocellulose fibers. The results showed that the bamboo lignin component and extractives were almost completely removed by using a liquefaction process at 120 °C for 9 min, and the residual lignin and extractives in the solid residue were as low as 0.65% and 0.49%, respectively. Increasing the reaction temperature or time could decrease the solid yield, but they can also enhance the removal of lignin and extractives from bamboo particles and increase the holocellulose content in the solid residue. The absorbance bands that characterized functional groups of lignin on the Fourier transform infrared spectra of the solid residue weakened or disappeared. The solid residue showed high crystallinity, indicating the removal of noncellulosic material. Small cracks were observed on the SEM images of the residue, which indicated that the fibers from liquefaction may be susceptible to chemical access or enzyme attack. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43394.     

Development of a new technique to generate microcapsules from the breakup of non‐Newtonian highly viscous fluid jets

A new method to produce microcapsules ranging from 300 to 700 μm based on the droplets formation from non‐newtonian high viscous liquids has been developed, characterized, and modeled. The technique involves the generation of a continuous high viscous solution jet, which is destabilized by means of a controlled vibration, breaking into droplets that undergo stabilization through a gelling process. Finally, the application of the wave‐mechanisms‐based theory to obtain a set of equations for the fitting of experimental data is assessed, as a first approximation for a better knowledge of the process. To find the fitting equations, the influence on the microcapsules size is studied through two‐dimensionless groups, the Ohnesorge and the Weber numbers, involving the liquid viscosity and flow, respectively, and determining their exponential dependences. Further coefficients are obtained by least‐squares fit of the experimental data. © 2011 American Institute of Chemical Engineers AIChE J, 2011     

Effect of hydrogen‐bonding in the development of high‐affinity metal ion complexants: Polymer‐bound phosphorylated cyclodextrin

In a series of phosphorylated polyols bound to a polystyrene support, the position of the FTIR band assigned to hydrogen bonding between the  OH and phosphoryl oxygen correlates with the affinity of that phosphoryl oxygen for metal ions. Polymer with phosphorylated β‐cyclodextrin (pCD) ligands is now reported as a further test of this correlation. The metal ion affinity is probed with the uranyl ion. pCD is the most red‐shifted of a series of five phosphorylated polyols: the strongest polyol had been phosphorylated pentaerythritol (pPE) with a band at 873 cm⁻¹; pCD has a band at 868 cm⁻¹. Consistent with the FTIR bands, pCD has a significantly higher affinity for the uranyl ion than pPE: the percents complexed from a 10⁻⁴M uranyl solution in a background of 1.0N HNO₃, HCl, and H₂SO₄ are 94.7%, 90.5%, and 93.6%, respectively, for pCD and 68.6%, 52.1%, and 40.1%, respectively, for pPE. This further supports the hypothesis that the strong complexing ability of phosphorylated polyols is due to activation of the phosphoryl oxygen through hydrogen bonding between the PO and the  OH groups within the polyol. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Application of an air‐operated two impinging streams extractor in liquid‐liquid extraction and comparison with other contactor types

Extraction of succinic acid by means of normal butanol from its aqueous solutions (BSW), acetic acid by means of distilled water from kerosene (WAK) and iodine by means of kerosene from its aqueous solution (KIW) have been investigated in an air‐operated two impinging streams extractor (AOTISE) with spray nozzles. The effects of air flow rate, solutions flow rate, extractor length and diameter as well as modes of operation and impinging streams on extraction efficiency have been investigated. These results indicate that AOTISE is an efficient device for extraction processes. In addition, the overall volumetric mass transfer coefficients (K_La) are reported. The latter coefficients are important in design and may be used to compare the performance capability of various kinds of extractors.     

Similarly sized protein separation of charge‐selective ethylene‐vinyl alcohol copolymer membrane by grafting dimethylaminoethyl methacrylate

Similarly sized protein separation was investigated using a charge‐selective membrane, which prepared by grafting dimethylaminoethyl methacrylate (DMAEMA) onto ethylene vinyl alcohol copolymer (EVAL) membrane. Bovine serum albumin (BSA) and bovine hemoglobin (BHb) was used as model proteins. P(DMAEMA), the weak cationic polyelectrolyte with ionizable tertiary amine groups, contributed to the charge‐selective separation for BSA and BHb. At pH 6.0, the grafted EVAL membrane surface was positively charged and BSA was negatively charged, while BHb was positively charged. The BSA was adsorbed onto the membrane surface due to electrostatic interaction and the BHb passed through the membrane into the permeate. The charge‐selective behavior resulted in the separation of the similarly sized protein. The maximum separation factors of static adsorption separation for model protein and binary mixture were 32.4 and 37.2, respectively. In the dynamic separation process, the maximum separation factor value was 6.2. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46374.     

Surface temperature of decomposing construction materials studied by laser‐induced phosphorescence

Measurements of surface temperature and mass loss of decomposing construction materials during rapid pyrolysis are presented. Experiments have been performed with samples of low‐density fiberboard, medium‐density fiberboard, particleboard and poly(methyl methacrylate) in a single particle reactor at temperatures between 300° and 600°C. Ultraviolet laser light was used to excite micrometer‐sized thermographic phosphor particles that were deposited on the investigated materials, and the temperature was obtained from temporally resolved measurements of the laser‐induced emission. The wood‐based materials show a similar behavior, with small differences being attributed to differences in material properties. The surface temperature rapidly increases to about 400°C when a particle is introduced to the hot reactor. The initial phase is followed by rapid decomposition during which the surface temperature is 380°–540°C. The heating rate is slowed down during the rapid pyrolysis, and again increases as the remaining char is heated to the reactor temperature. The poly (methyl methacrylate), however, melts and at high temperatures can be characterized as a liquid with a boiling point of about 400°C. Thermographic phosphors are concluded to be suitable for high precision remote measurements of the surface temperature of decomposing construction materials, and possibilities for further studies and developments of the technique are discussed. Copyright © 2004 John Wiley & Sons, Ltd.