Miniemulsion copolymerizations of styrene and methyl methacrylate in the presence of reactive costabilizer

Miniemulsion stability of three‐component disperse phase systems comprising styrene [ST (1)], methyl methacrylate [MMA (2)], and stearyl methacrylate [SMA (3)] was investigated. The Ostwald ripening rate (ω) increases with increasing MMA content in the monomer mixture. The empirical equation 1 /ω = k(φ₁/ω₁ + φ₂/ω₂) + φ₃/ω₃ was proposed to adequately predict the miniemulsion stability data. The empirical parameter k was determined to be 555.77, and the Ostwald ripening rate (ω₃) and water solubility of SMA were estimated to be 8.77 × 10^?21 cm³/s and 1.90 × 10^?9 mL/mL, respectively. A water‐insoluble dye was used as a molecular probe to study particle nucleation mechanisms in the miniemulsion copolymerizations. In addition to the primary monomer droplet nucleation, homogeneous nucleation also plays an important role in the formation of particle nuclei, and this mechanism becomes more important for the polymerization systems with higher MMA contents as a result of the enhanced aqueous phase polymer reactions. The polymer composition data suggest that, during the early stage of polymerization, MMA is consumed more rapidly by free radical polymerization compared with ST. The final latex particle surface potential data also support this conclusion. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Miniemulsion copolymerizations of styrene and reactive alkyl methacrylate costabilizers

Miniemulsion copolymerizations of styrene (ST) and stearyl methacrylate (SMA) or lauryl methacrylate (LMA) were investigated. Miniemulsions comprising ST and various levels of SMA showed very good storage stability against the diffusional degradation of monomer droplets (Ostwald ripening), whereas miniemulsions comprising ST and various levels of LMA exhibited significant Ostwald ripening. In subsequent miniemulsion copolymerizations of ST and SMA, particle nucleation occurring in the continuous aqueous phase (homogeneous nucleation) plays an important role in the particle formation process in addition to monomer droplet nucleation. The final overall conversion and the individual conversions of ST and SMA all decrease with increasing SMA concentration. Furthermore, at a particular reaction time, the individual conversion of SMA is always greater than that of ST. Monomer droplet nucleation was retarded severely for the monomer pair ST/LMA, presumably due to the very strong Ostwald ripening effect. As a result, relatively slow rates of copolymerization of ST and LMA were attained compared with the ST/SMA counterpart. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Miniemulsion copolymerization of styrene and butyl acrylate initiated by redox system at lower temperature: Reaction kinetics and evolution of particle‐size distribution

The kinetics of the miniemulsion copolymerization of styrene (St) and butyl acrylate (BA) initiated by redox initiators, (NH₄)₂S₂O₈/NaHSO₃, at lower temperature (45°C) was studied. The polymerization rate in miniemulsion copolymerization is lower than that of the corresponding conventional emulsion copolymerization. In regard to the rate of polymerization, the initiator concentration plays a more important role in miniemulsion copolymerization than in conventional emulsion polymerization, while the surfactant concentration has a more important role in conventional emulsion polymerization than in miniemulsion polymerization. These are attributed to their different nucleation mechanisms, which are the same as those found in the miniemulsion polymerization carried out at higher temperatures. While by eliminating nucleation via micelle and ensuring against homogeneous nucleation, miniemulsion polymerization can be carried out by the sole nucleation mechanism—monomer droplet nucleation—at lower temperature. Because of this, the particles become narrower during the polymerization and, finally, monodisperse polymer particles are obtained. The result of the particle numbers indicated that a continuous nucleation will cease at about 60% conversion. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 315–322, 1999     

Kinetics of miniemulsion polymerizations of ethylene glycol dimethacrylate and/or methyl methacrylate

Two types of reactive acrylic microgel particles of methyl methacrylate (MMA)/ethylene glycol dimethacrylate (EGDMA) (66.4/33.6 and 0/100 (mol/mol)) were prepared by miniemulsion polymerization with 2,2′‐azobisisobutyronitrile as the initiator in the temperature range 60–80 °C. Ostwald ripening occurred during the very early stage of polymerization. In addition to the predominant droplet nucleation, homogeneous nucleation was also observed. The polymerization rate for MMA/EGDMA miniemulsion was higher than that for EGDMA miniemulsion. By contrast, comparable apparent limiting conversions were observed for the polymerizations of MMA/EGDMA and EGDMA. The mole fractions of MMA and EGDMA units incorporated into the copolymer product were estimated to be 0.62 and 0.38, respectively, for the polymerization of MMA/EGDMA at 70 °C. The mole fraction of the EGDMA unit containing one ? C?C? within the MMA/EGDMA microgel particle product was estimated to be 0.23, which was comparable to that (0.22) of the EGDMA unit containing one ? C?C? within the EGDMA microgel particle product. © 2015 Society of Chemical Industry     

Kinetics of reversible addition–fragmentation transfer (RAFT) miniemulsion polymerization of styrene using dibenzyl trithiocarbonate as RAFT reagent and costabilizer

The roles of dibenzyl trithiocarbonate (DBTTC) as both costabilizer and reversible addition–fragmentation transfer (RAFT) reagent in RAFT miniemulsion polymerizations of styrene were investigated. The effectiveness of DBTTC costabilizer in retarding Ostwald ripening involved in the storage stability of miniemulsion is comparable to that of conventional low‐molecular‐weight costabilizers such as cetyl alcohol, but inferior to that of hexadecane. The major variables chosen for studying kinetics of RAFT miniemulsion polymerizations include the type of initiators and levels of DBTTC and surfactant. At a constant level of DBTTC, the rate of polymerization for benzoyl peroxide (BPO)‐initiated polymerization is slower than that for sodium persulfate (SPS)‐initiated polymerization. Furthermore, the polymerization rate decreases with increasing level of DBTTC for polymerizations initiated by BPO (or SPS). It is the monomer droplet nucleation that governs BPO‐initiated polymerizations. In contrast, for SPS‐initiated polymerizations, the probability for homogeneous nucleation to take place is greatly increased, especially for polymerizations with lower levels of DBTTC and higher levels of surfactant. © 2015 Society of Chemical Industry     

Preparation of Hybrid Nanocomposite Particles via in situ Miniemulsion Polymerization and the Sol‐Gel Process

In this paper, the preparation of polymer/silica nanocomposite particles in a convenient one‐step process, via in situ miniemulsion polymerization and the sol‐gel technique, is described. The products were characterized using differential scanning calorimetry, transmission electron microscopy, and dynamic light scattering. Moreover, the effects of various reaction parameters, including the content of silica and the concentrations of sodium dodecyl sulfate and potassium persulfate, on the particle size and size distribution were also investigated. It is shown that polymer/silica hybrid nanocomposite particles were successfully synthesized in one step by this novel technique.

     

Concentrated emulsion polymerization of methyl methacrylate/butyl acrylate initiated by a redox system

Stable concentrated emulsions of methyl methacrylate/butyl acrylate were prepared with sodium dodecyl sulfate and cetyl alcohol as the compound surfactant and poly(vinyl alcohol) as the major reinforcer of the liquid film. With a redox system based on benzoyl peroxide/N,N′‐dimethyl phenylamine introduced into the concentrated emulsions, polymer particles with different shapes and sizes were obtained by initiation of the polymerization at low temperatures. We investigated the kinetic behaviors of concentrated emulsion polymerization and drew linear regression diagrams of its time–conversion curves in a constant rate phase (conversions ranged from 20 to 70%), and the experimental results show that the variation of the concentrations of the compound surfactant and initiator, the categories of reinforcers of the liquid film, the temperatures, and so on were responsible for the polymerization stability and the polymerization rate. Finally, the kinetics equation and activation energy of the initiator were obtained. The particle size and distribution of particle diameters of latex particles were determined by photon correlation spectroscopy. The determination results reveal that concentrations of the compound surfactant, polymerization temperatures, and so on affected the shape and size of the polymer particles greatly. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1695–1701, 2005     

Synthesis and characterization of butyl acrylate/methyl methacrylate/glycidyl methacrylate latexes

The butyl acrylate (BA)/methyl methacrylate (MMA), and glycidyl methacrylate (GMA) composite copolymer latex was synthesized by seeded emulsion polymerization technique taking poly(methyl methacrylate) (PMMA) latex as the seed. Four series of experiments were carried out by varying the ratio of BA : MMA (w/w) (i.e. 3.1 : 1, 2.3 : 1, 1.8 : 1, and 1.5 : 1) and in each series GMA content was varied from 1 to 5% (w/w). The structural properties of the copolymer were analyzed by FTIR, ¹H‐, and ¹³C‐NMR. Morphological characterization was carried out using transmission electron microscopy (TEM). In all the experiments, monomer conversion was ～99% and final copolymer composition was similar to that of feed composition. The incorporation of GMA into the copolymer chain was confirmed by ¹³C‐NMR. The glass transition temperature (T_g) of the copolymer latex obtained from the differential scanning calorimetry (DSC) curve was comparable to the values calculated theoretically. With increase in GMA content, particles having core‐shell morphology were obtained, and there was a decrease in the particle size as we go from 2–5% (w/w) of GMA. The adhesive strength of the latexes was found to be dependent on the monomer composition. With increase in BA : MMA ratio, the tackiness of the film increased while with its decrease the hardness of the film increased. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

甲基丙烯酸甲酯与丙烯酸正丁酯乳液聚合的研究

以甲基丙烯酸甲酯与丙烯酸正丁酯为主要原料,过硫酸铵为引发剂,OP-10、十二烷基硫酸钠(K12)为乳化剂,用乳液聚合法合成了聚丙烯酸酯类共聚乳液,考察了聚合条件对乳液聚合的影响。实验结果表明,在单体、引发剂、水用量一定时,合适的反应条件为乳化剂(OP-10∶K12=1∶1)2%,单体滴加时间以60~90min,80℃反应2h左右。     

Mechanistic aspects of sonochemical copolymerization of butyl acrylate and methyl methacrylate

This paper attempts to get a physical insight into the sonochemical emulsion copolymerization using butyl acrylate (BA) and methyl methacrylate (MMA) as model monomers at low to moderate ultrasound intensity. The principal physical mechanism underlying beneficial effects of ultrasound on emulsion polymerization system is cavitation, which affects the system in both chemical (i.e. generation of radicals that can initiate/propagate polymerization process) as well as physical (i.e. emulsification of reaction mixture) way. By taking dual approach of coupling experiments with simulations of cavitation bubble dynamics, we have tried to justify the trends in experiments results. The role of cavitation in the present study is found to be only physical. Quite interestingly, the chemical effect of cavitation is found to have no role to play. Reactivity ratios of both monomers for applied experimental conditions have been found to be less than 1, which hints at moderately alternating behavior of copolymerization. Theoretically calculated copolymer composition using the reactivity ratios of copolymers matched well with experimental values. The copolymer composition for all monomer feed ratios is rich in MMA, due to higher reactivity of MMA than BA. The molecular weight of the copolymer reduced with greater fraction of MMA in the reaction mixture. This effect is attributed to nature of termination of the BA (i.e., combination) and MMA (i.e., disproportionation) monomer radicals.     

Kinetics of Miniemulsion Polymerization of Styrene in the Presence of Organoclays

The impacts of nanoclays on the miniemulsion polymerization kinetics of styrene were studied. It was found that both R_P and the fractional conversion decreased upon increasing the organoclay content in the miniemulsion system. In the presence of nanoclay the molecular weight of polystyrene nanoclay composite is lower and the particle size polydispersity of the final composite latex is greater than that of pure styrene miniemulsion polymerization. The effect of the nanoclays is mainly caused by the destabilization of the miniemulsion by the organoclay particles. The increase in the monomer viscosity and the decrease in the diffusion rate of the monomer and the living polymer inside the monomer droplet also accounts for the reduction in the polymerization rate.

     

Soap‐free cationic emulsion copolymerization of styrene and butyl acrylate with comonomer in the presence of alcohols

Preparation of a cationic polymer latex of styrene and butyl acrylate with comonomer N,N‐dimethyl, N‐butyl,N‐methacryloloxylethyl ammonium bromide (DBMEA) was carried out by soap‐free emulsion polymerization. The effect of reaction conditions such as the ratio of methanol to water, DBMEA concentration, AIBA concentration and ionic strength on properties of copolymer particles was studied. The results showed that the average diameter (D_w) decreased with increasing of AIBA and DBMEA concentration; D_w decreased first then increased with increasing of methanol content; variation of the ionic strength led to a variation in the particle number (N_p) and D_w because of the competition of two kinds of nucleation mechanisms. The same trend was found in the polymerization taking in pure water. The MWD was bimodal during the particle growth period. These results suggest that the particles can be generated through two particle‐formation mechanisms, micelle nucleation and homogeneous nucleation. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2791–2797, 2003     

水溶性聚合物存在下的苯乙烯/丙烯酸丁酯乳液共聚合

以苯乙烯、丙烯酸丁酯为单体,以十二烷基硫酸钠为乳化剂,并向反应体系加入适量的水溶性苯乙烯-丙烯酸共聚物进行一次投料的间歇乳液聚合反应,详细分析了该体系的动力学规律和乳胶粒直径及分布的规律,通过乳液聚合的动力学模型探讨了水溶性聚合物及其它因素对聚合反应速率、乳液稳定性的影响.结果表明,该水溶性聚合物参与的乳液聚合反应规律与小分子乳化剂的乳液聚合基本相似,但聚合反应速率大大下降.     

Preparation and properties of alkoxysilane/butyl acrylate/methyl methacrylate copolymer latices

The incorporation of alkoxysilanes into latex systems is of major interest in the field of colloidal science. Two kinds of vinyl‐containing alkoxysilanes, methacyloxypropyltrimethoxyl silane and vinyltriethoxysilane, were copolymerized with butyl acrylate and methyl methacrylate by seeded emulsion polymerization, and copolymer latices were obtained. The morphologies of the latex particles were characterized with transmission electron microscopy. Dynamic light scattering showed that the particle size increased and the particle size distributions of all the copolymer latex particles were alike with increasing amounts of organosilane. The effects of the organosilane content on the morphology of the particles, the rheology, and the swelling properties were also investigated. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and characterization of poly(butyl acrylate)/silica and poly(butyl acrylate)/silica/poly(methyl methacrylate) composite particles

Poly(butyl acrylate)/poly(methyl methacrylate) (PBA/PMMA) core–shell particles embedded with nanometer‐sized silica particles were prepared by emulsion polymerization of butyl acrylate (BA) in the presence of silica particles preabsorbed with 2,2′‐azobis(2‐amidinopropane)dihydrochloride (AIBA) initiator and subsequent MMA emulsion polymerization in the presence of PBA/silica composite particles. The morphologies of the resulting PBA/silica and PBA/silica/PMMA composite particles were characterized, which showed that AIBA could be absorbed effectively onto silica particles when the pH of the dispersion medium was greater than the isoelectric potential point of silica. The critical amount of AIBA added to have stable dispersion of silica particles increased as the pH of the dispersion medium increased. PBA/silica composite particles prepared by in situ emulsion polymerization using silica preabsorbed with AIBA showed higher silica absorption efficiency than did the PBA/silica composite particles prepared by direct mixing of PBA latex and silica dispersion or by emulsion polymerization in which AIBA was added after the mixing of BA and silica. The PBA/silica composite particles exhibited a raspberrylike morphology, with silica particles “adhered” to the surfaces of the PBA particles, whereas the PBA/silica/PMMA composite latex particles exhibited a sandwich morphology, with silica particles mainly at the interface between the PBA core and the PMMA shell. Subsequently, the PBA/silica/PMMA composite latex obtained had a narrow particle size distribution and good dispersion stability. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3425–3432, 2006     

Synthesis and properties of gradient copolymers of butyl methacrylate and fluorinated acrylate via RAFT miniemulsion copolymerizations

A series of gradient fluorinated copolymers with a broad variation of the monomer units in the polymer chain were synthesized via semibatch CPDB‐mediated RAFT miniemulsion polymerization technique. In the presence of RAFT agent 2‐cyanoprop‐2‐yl dithiobenzoate (CPDB), the copolymerization of BMA and FMA in miniemulsion exhibited typical features of a controlled molecular weights and narrow polydispersities. The macromolecular structure and thermal behavior of the synthesized fluorinated copolymers were investigated in detail. The DSC analyses show that the gradient copolymers showed a unique thermal behavior with broad range of transition temperature. It was also confirmed that the fluorinated gradient copolymer exhibited obvious surface segregation structure and ultra‐low surface energy between 16.8 and 20.3 mN/m. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42936.     

Polymerization of methyl acrylate in the presence of ultrasound and peroxodisulfate

A systematic polymerization kinetic study of methyl acrylate with an added initiator, peroxodisulfate, in the presence of low‐power ultrasound was done. The polymerization experiments were conducted at various concentrations of monomer and initiator at different temperatures (303–323 K). The polymerization was found to proceed without an induction period, and the steady state was attained in a fairly short time. The rate of monomer disappearance showed a second‐order dependence on monomer concentration. The chain lengths of the polymer were calculated, and we found that the chain length increased with increasing monomer concentration and decreased with increasing initiator concentration. The reaction scheme proposed is based on the kinetic studies that indicated linear termination by sulfate‐ion‐radical‐incorporating direct reaction between the monomer and the initiator. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

高分子表面活性剂对细乳液聚合的影响

通过分析细乳液聚合过程中的单体乳液稳定性、聚合反应动力学以及聚合所得乳胶粒的特性,讨论了高分子表面活性剂对细乳液聚合的影响,并与普通低分子表面活性剂进行了比较。     

Role of anionic and nonionic surfactants on the control of particle size and latex colloidal stability in the seeded emulsion polymerization of butyl methacrylate

The evolution of the main colloidal parameters in the seeded starved‐feed semi‐continuous emulsion polymerization of butyl methacrylate (BMA) was investigated, with the main purpose of assessing the effectiveness of the semi‐empirical relationship S = K · S_S · ΔA/A_S as a tool to define the surfactant/monomer feed ratio (∝ K) best suited to achieve a target particle size. In particular, the effect of the type and amount of surfactant [i.e., anionic, sodium dodecyl sulfate (SDS), or nonionic, Brij 58P] added during the semi‐continuous stage was considered. Coagulum formation was never observed under the adopted experimental conditions. To detect the occurrence of secondary nucleation or particle aggregation, or both, the particle size and number of particles, the surface tension and the particle surface coverage ratio were correlated. The best results were obtained with SDS and 0.8 ≤ K ≤ 3. In fact, under the selected experimental conditions, only with SDS did the number of particles remain nearly constant throughout the polymerization at the value defined by the seed latex; the particle size distribution was highly monodisperse, and the final particle diameter closely matched the calculated one (～ 120 nm). The above semi‐empirical relationship based on the adjustable parameter K was validated by running test polymerizations aimed at lattices with well‐defined particle size. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3083–3094, 2006     

粒径可控的聚丙烯酸丁酯/聚甲基丙烯酸甲酯核壳乳液的制备及表征

采用种子乳液聚合法制备了聚丙烯酸丁酯(PBA)乳液,然后通过第二单体甲基丙烯酸甲酯的预溶胀法聚合制备了PBA/聚甲基丙烯酸甲酯(PMMA)乳液,用激光散射粒度仪和透射电子显微镜对乳液粒径和结构进行了表征.结果表明,当乳化剂十二烷基硫酸钠质量分数为丙烯酸丁酯的1.5%时,可制备粒径为53.6 nm且分布窄的PBA种子乳液;通过调整补加乳化剂、单体与种子乳液的用量,可制得粒径为53.6～443.8 nm的一系列单分散PBA乳液;PBA/PMMA乳液具有完善的核壳结构,且在核壳两相间存在着一个过渡层.