High‐strength regenerated cellulose fibers spun from 1‐butyl‐3‐methylimidazolium chloride solutions

High‐performance regenerated cellulose fibers were prepared from cellulose/1‐butyl‐3‐methylimidazolium chloride (BMIMCl) solutions via dry‐jet wet spinning. The spinnability of the solution was initially evaluated using the maximum winding speed of the solution spinning line under various ambient temperatures and relative humidities in the air gap. The subsequent spinning trials were conducted under various air gap conditions in a water coagulation bath. It was found that low temperature and low relative humidity in the air gap were important to obtain fibers with high tensile strength at a high draw ratio. From a 10 wt % cellulose/BMIMCl solution, regenerated fibers with tensile strength up to 886 MPa were prepared below 22 °C and relative humidity of 50%. High strengthening was also strongly linked with the fixation effect on fibers during washing and drying processes. Furthermore, an effective attempt to prepare higher performance fibers was conducted from a higher polymer concentration solution using a high molecular weight dissolving pulp. Eventually, fibers with a tensile strength of ～1 GPa and Young's modulus over 35 GPa were prepared. These tensile properties were ranked at the highest level for regenerated cellulose fibers prepared by an ionic liquid–based process. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45551.     

Cellulose fiber-polyester composites with reduced water sensitivity (1)—chemical treatment and mechanical properties

Formaldehyde and di-methylomelamine were used to modify the surfaces of cellulose fibers. Composites were prepared with unsaturated polyester and treated cellulose as the reinforcing material. The tensile strength and the elongation of the cellulose fibers were determined in dry and wet conditions as well as the tensile strength and the tensile modulus of the cellulose-polyester composites. The water uptake of the composites was reduced by 46 to 52 percent. The wet strength of the composites was improved by more than 50 percent.     

Processing,structure, and properties of gel spun PAN and PAN/CNT fibers and gel spun PAN based carbon fibers

Polyacrylonitrile (PAN) and PAN/carbon nanotube (PAN/CNT) fibers were manufactured through dry‐jet wet spinning and gel spinning. Fiber coagulation occurred in a solvent‐free or solvent/nonsolvent coagulation bath mixture with temperatures ranging from ?50 to 25°C. The effect of fiber processing conditions was studied to understand their effect on the as‐spun fiber cross‐sectional shape, as well as the as‐spun fiber morphology. Increased coagulation bath temperature and a higher concentration of solvent in the coagulation bath medium resulted in more circular fibers and smoother fiber surface. as‐spun fibers were then drawn to investigate the relationship between as‐spun fiber processing conditions and the drawn precursor fiber structure and mechanical properties. PAN precursor fiber tows were then stabilized and carbonized in a continuous process for the manufacture of PAN based carbon fibers. Carbon fibers with tensile strengths as high as 5.8 GPa and tensile modulus as high as 375 GPa were produced. The highest strength PAN based carbon fibers were manufactured from as‐spun fibers with an irregular cross‐sectional shape produced using a ?50°C methanol coagulation bath, and exhibited a 61% increase in carbon fiber tensile strength as compared to the carbon fibers manufactured with a circular cross‐section. POLYM. ENG. SCI., 55:2603–2614, 2015. © 2015 Society of Plastics Engineers     

液晶芳香族聚苯唑纤维的性能

论述了液晶态芳香族聚苯唑的干喷湿纺纤维的纺丝工艺条件、热处理条件等对其力学性能的影响,并提出了几种有效的改善其抗压力学性能的途径,指出多数芳香族聚苯唑纤维的抗张强度高于３．１ＧＰａ,抗张模量高于２００ＧＰａ,其中以聚对苯撑苯并二唑纤维性能最佳,其最高抗张强度和抗张模量分别可达６．９ＧＰａ和     

纺丝工艺对离子液体法新型纤维素纤维性能的影响

以离子液体1-丁基-3-甲基咪唑氯盐（[BMIM]C1）为溶剂,用干湿法纺丝制备了再生纤维素纤维,通过正交试验设计和系统试验,考察了气隙长度、喷头拉伸比、凝固浴浓度和凝固浴温度等工艺参数对制得的再生纤维素纤维的力学性能的影响,找出离子液体法新型纤维素纤维的最佳纺丝工艺。试验结果表明,对于该体系,纺丝工艺参数中凝固浴温度和拉伸比对纤维的拉伸强度、初始模量的影响最大,气隙长度对纤维断裂伸长影响最大。     

High performance cellulose fibers regenerated from 1-butyl-3-methylimidazolium chloride solution: Effects of viscosity and molecular weight

In the present study, we focused on several factors affecting the utility of 1-butyl-3-methylimidazolium chloride (BMIMCl) for obtaining higher performance fibers. The dependence of the spinnability and tensile strength of the fibers on the zero-shear viscosity of the spinning solutions was investigated based on differences in the molecular weight of the cellulose, pulp concentration, and the pH of BMIMCl. We demonstrated an appropriate viscosity range of 2000–4000 Pa s⁻¹ (100 °C) for spinning dopes to obtain good spinnability and high tensile strength. The pH of the BMIMCl and the molecular weight of the cellulose clearly impacted tensile strength. The high molecular weight of cellulose contributed to high mechanical properties of the regenerated cellulose fibers. Optimizing the molecular weight and concentration of the cellulose based on the appropriate viscosity allowed us to prepare high performance cellulose fibers with a tensile strength of 1.15 GPa and a Young's modulus of 42.9 GPa. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48681.     

超高相对分子质量PPTA树脂及其高模量芳纶的研究

对高相对分子质量聚对苯二甲酰对苯二胺(PPTA)树脂进行了表征,开展了添加超高相对分子质量PPTA树脂与普通相对分子质量PPTA树脂共混进行液晶纺丝得到高强度和高模量芳纶的结构表征与性能试验,同时对芳纶的力学性能与其PPTA树脂相对分子质量的关系进行了研究。结果表明,芳纶的力学性能与其PPTA聚合体的相对分子质量紧密相关,如果PPTA树脂的相对分子质量不够高,加上液晶纺丝和高模量热处理过程分子链的进一步降解,高模量芳纶的制备就无法实现。在系统研究PPTA聚合反应规律,特别是聚合诱导相互转变规律及其影响因素研究基础上,通过调控连续聚合的反应条件,在1 000 t/a连续聚合生产线上制备出比浓对数粘度高达9.2 dl/g的超高相对分子质量PPTA树脂;用超高相对分子质量PPTA树脂与通用级PPTA树脂(比浓对数粘度6.8 dl/g)混合进行纺丝,制备出高强度的芳纶,并进一步热处理得到高强度和高模量的芳纶。     

再生羽毛蛋白纤维的研制

介绍了再生羽毛蛋白纤维的纺制工艺,对纺制纤维的理、化性能进行了测试分析,结果显示：采用氧化法制取羽毛角蛋白原液,纺丝原液中纤维素、蛋白质比例6∶4,碱的质量分数为3%,纺丝液黏度为40～60 s时,纺制出的再生羽毛蛋白纤维（2.7 dtex）干强为2.1 cN/dtex,湿强为1.8 cN/dtex,初始模量为33 cN/dtex,回潮率为13.8%,具有优良的强伸性及吸湿透汽性,同时对皮肤具有很好的亲和力。     

新型碳纤维用原丝——高强高模Lyocell纤维纺丝工艺研究

采用天然高相对分子质量纤维素脱脂棉为原料 ,制备了高强高模纤维素纤维 ( L yocell纤维 ) ,并用此作为碳纤维原丝 ,成功制得了强度优于粘胶基碳纤维的 L yocell基碳纤维。考察了高相对分子质量纤维素的溶解特点 ,纺丝工艺对 L yocell纤维聚集态及性能的影响 ,比较了 L yocell纤维和粘胶原丝的表面及截面形态。实验表明 :高相对分子质量纤维素溶解的静溶胀时间和温度对其溶解有明显的影响 ;纺丝过程中 ,大的气隙长度对提高纤维的性能有利 ;随着凝固浴中 N -甲基吗啉 N -氧化物( NMMO )的浓度增加 ,纤维的强度和模量增加 ,当其在凝固浴中的质量分数达到 10 %时 ,强度模量最大 ,浓度继续增加 ,纤维的力学性能开始下降 ;拉伸比增加 ,L yocell纤维的强度模量增加 ,当拉伸比大于 3.0时 ,纤维的性能略有下降     

Stereocomplex formation between enantiomeric poly(lactic acid). VIII. Complex fibers spun from mixed solution of poly(D-lactic acid) and poly(L-lactic acid)

To obtain poly(lactic acid) (PLA) complex fibers, spinning was performed by wet and dry methods from 5–10 g/dL chloroform solutions of poly(D-lactic acid) (PDLA) and poly(L-lactic), both with a viscosity-average molecular weight of 3 × 10⁵. The dope was extruded from a monohole nozzle into coagulation baths from ethanol and chloroform for wet spinning and into a drying column kept at 60°C for dry spinning. Scanning electron microscopic observation of the as-spun fibers showed that the surface of the wet-spun fiber had large basins with diameters of 50–100 μm and many pores with diameters from sub μm to 10 μm, whereas the surface of dry-spun fiber had a microporous structure with the pore diameter of 1–3 μm. The tensile strength of the wet-spun complex fiber was very low and could not be drawn at high temperatures, in contrast to the dry-spun fiber. The tensile strength of dry-spun complex fiber increased upon hot drawing and showed the tensile strength of 94 kg/mm² by drawing at 160°C to the draw ratio of 13. Differential scanning calorimetry revealed that the complex fibers contained both the stereocomplex crystallites (racemic crystallites) and the crystallites of the single polymers, PDLA and PLLA, regardless of the spinning methods. The ratio of the racemic crystallites to the single-polymer crystallites increased with the draw ratio of the complex fiber. © 1994 John Wiley & Sons, Inc.     

Dry jet‐wet spinning of bagasse/N‐methylmorpholine‐N‐oxide hydrate solution and physical properties of lyocell fibres

Sugarcane bagasse, a cheap cellulosic waste material, was investigated as a raw material for producing lyocell fibers at a reduced cost. In this study, bagasse was dissolved in N‐methylmorpholine‐N‐oxide (NMMO) 0.9 hydrate, and fibers were prepared by the dry jet‐wet spinning method with coagulation in an aqueous NMMO solution. The effects of NMMO in 0 to 50% concentrations on the physical properties of fibers were investigated. The coagulating bath contained water/NMMO (10%) solution produced fiber with the highest drawability and highest physical properties. The cross‐section morphology of these fibers reveals fibrillation due to the high degree of crystallinity and high molecular orientation. In the higher NMMO concentrated baths (30 to 50%), the prepared fibers were hollow inside, which could be useful to make highly absorbent materials. The lyocell fibers prepared from bagasse have a tensile strength of 510 MPa, initial modulus of 30 GPa, and dynamic modulus of approximately 41 GPa. These properties are very comparable with those of commercial lyocell fibers. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

The fiber-matrix interface in Ioncell cellulose fiber composites and its implications for the mechanical performance

Fiber-reinforced composites based on natural fibers are promising alternatives for materials made of metal or synthetic polymers. However, the inherent inhomogeneity of natural fibers limits the quality of the respective composites. Man-made cellulose fibers (MMCFs) prepared from cellulose solutions via wet or dry-jet wet spinning processes can overcome these limitations. Herein, MMCFs are used to prepare single fiber epoxy composites and UD composites with 20, 30, 40, and 60 wt% fiber loads. The mechanical properties increase gradually with fiber loading. Young's modulus is improved three times while tensile strength doubles at a loading of 60 wt%. Raman spectroscopy is employed to follow conformational changes of the cellulose chains within the fibers upon mechanical deformation of the composites. The shift of the characteristic Raman band under strain indicates the deformation mechanisms in the fiber. Provided stress transfer occurs through the interface, it is a direct measure of the fiber-matrix interaction, which is investigated herein. The shift rate of the 1095 cm⁻¹ band decreases in single fiber composites compared to the neat fibers and continues to decrease as the fiber loading increased.     

Properties of cellulose-polyester composites

Cellulose fibers were used as reinforcement in unsaturated polyesters. Composites were prepared as laminates with cellulose fibers used in the form of paper sheets. The impregnation was carried out in a vacuum and resulted in a composite with uniform distribution of polyester around the fibers. The polyester was also detected in the lumen of the fibers. The tensile properties were evaluated and compared with tensile properties of glass fiber reinforced polyester. It is found that cellulose fibers increase the tensile strength and modulus of a polyester composite. Immersion of the cellulose-polyester composites in water caused a considerable water uptake. The presence of water in the composites decreased the tensile properties drastically. Scanning electron photomicrographs of the tensile fracture surfaces showed a lack of adhesion between the cellulose fibers and the polyester matrix in wet conditions.     

Morphology of polyimide fibers derived from 3,3′,4,4′‐biphenyltetracarboxylic dianhydride and 4,4′‐oxydianiline

As one member of high performance fibers, aromatic polyimide fibers possess many advantages, such as high strength, high modulus, high and low temperature resistance, and radiation resistance. However, the preparation of the high performance fibers is so difficult that the commercial fibers have not been produced except P84 with good flame retardancy. In this report, a polyimide was synthesized from 3,3′,4,4′‐biphenyltetracarboxylic dianhydride (BPDA) and 4,4′‐oxydianiline (ODA) and the fibers were prepared from its solution by a dry‐jet wet‐spinning process. The formation of the as‐spun fibers in different coagulation bath composition was discussed. Scanning electron microscope (SEM) was employed to study the morphology of the as‐spun fibers. As a result, the remnant solvent existed in the as‐spun fibers generated from coagulation bath of alcohol and water. There were many fibrils and microvoids with the dimension of tens of nanometers in the fibers. One could observe the obvious fibrillation and the drawn fibers. The measurement for the mechanical properties of the fibers with a drawing ratio of 5.5 indicated that tensile strength and initial modulus were 2.4 and 114 GPa, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 669–675, 2004     

Influence of process parameters on the structure formation of man‐made cellulosic fibers from ionic liquid solution

The influence of dry‐jet wet spinning parameters on the production of man‐made cellulosic fibers from 13 wt % cellulose/1,5‐diazabicyclo[4.3.0]non‐5‐ene acetate solutions was investigated. The spinneret nozzle diameter, extrusion velocity, draw ratio, and coagulation bath temperature were the studied parameters. The production of highly oriented fibers was favored by selecting higher extrusion velocity and lower spinneret diameter. A spinneret size of 100 µm and a draw ratio of 6 were sufficient to highly orient the cellulose macromolecules and achieve tenacities above 40 cN/tex (600 MPa). Total orientation assessed via birefringence measurement, tenacity, and Young's modulus values reached a plateau at a draw of 6 and no further development in properties was observed. A temperature of the aqueous coagulation bath of 15 °C slightly promoted greater orientation of the fibers by hampering structural changes of the cellulose macromolecules in the nascent solid fibers. Furthermore, the determination of the elongational viscosity of the liquid thread via the measurement of radial force tensor was tested and showed promising results. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43718.     

Effect of coagulation conditions on solvent diffusions and the structures and tensile properties of solution spun polyacrylonitrile fibers

Polyacrylonitrile (PAN) fibers were spun by solution spinning. In this work, two coagulation compositions, dimethyl sulfoxide (DMSO)/water and methanol, were used, and coagulation temperatures were varied from ?20 to 0 to 20 °C. The coagulation compositions and temperatures strongly affected the solvent diffusion processes, the structures of as‐spun fibers, and the tensile properties of final drawn fibers. When DMSO/water was used as coagulation bath, non‐solvent (water) diffused into PAN fibers and led to a quick PAN solidification. By comparison, when methanol was used as coagulation bath, no or minimal amount of methanol diffused inward to the fibers. The different solvent diffusion behaviors in DMSO/water and methanol baths led to different structures of as‐spun PAN fibers. It was observed that the tensile properties of final drawn fibers strongly depended on the coagulation conditions. When methanol was used as coagulation bath and the bath temperature was ?20 °C, PAN fibers was found to possess the best tensile properties, a tensile strength of 0.89 GPa and young modulus of 20.4 GPa. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44390.     

Drawing of self‐reinforced cellulose films

Self‐reinforced cellulose films were prepared by incomplete dissolution of commercial microcrystalline cellulose in LiCl/DMAc solvent and subsequent coagulation of regenerated cellulose in the presence of undissolved microcrystalline cellulose. By drawing in wet conditions and subsequent drying, preferred orientation was introduced into the self‐reinforced cellulose films, resulting in significantly improved tensile strength of up to 430 MPa and modulus of elasticity of up to 33 GPa. A linear relationship was observed between applied draw, and the orientation of cellulose in the films, and the measured elastic modulus and tensile strength, respectively. The optically transparent drawn films significantly surpass the strength and modulus of elasticity of current all‐bio‐based planar materials and may therefore present a bio‐degradable alternative to nonbio‐based materials with similar performance. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2703–2708, 2007     

Wet spinning of aliphatic and aromatic polyamides

Bench-scale equipment for wet spinning was designed and built. An experimental study of the wet spinning of several polyamides has been carried out. The polymers studied include nylon 6, nylon 66, redissolved Nomex, and redissolved Kevlar. The superstructure of the wet-spun fibers were studied by optical and scanning electron microscopy as well as small- and wide-angle x-ray diffraction. Mechanical properties were measured and related to the spinning variables. For nylon 6 and nylon 66, the coagulation bath composition was found to be of major importance in determining fiber superstructure. For the case of the redissolved Kevlar, anisotropic spinning dopes were obtained from redissolved fiber, and the wet-spun filaments produced from such solutions were investigated. These fibers proved to have relatively high modulus and strength as spun. They had even greater strengths after hot drawing.     

Wet spinning of cellulose from ionic liquid solutions–viscometry and mechanical performance

A series of regenerated cellulose fibers was produced from dopes prepared by mixing and dissolving cellulose of two different degrees of polymerization in different ratios in the ionic liquid 1‐ethyl‐3‐methyl‐imidazolium acetate. Viscoelastic properties of the spin dopes were characterized by controlled stress rheometry. The cellulose solutions were solidified in pure water by the traditional wet spinning technique. The resulting fibers were characterized by means of wet and dry tensile testing and scanning electron microscopy. The characterization revealed a compact and homogeneous fiber. A nonlinear relationship between degree of polymerization and fiber properties was observed with a moderate difference in mechanical properties in a broad interval of fibers while fibers composed of polymers with the highest degree of polymerization stood out as stronger and stiffer. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

New class of cellulose fiber spun from the novel solution of cellulose by wet spinning method

A novel cellulose solution, prepared by dissolving an alkali-soluble cellulose, which was obtained by the steam explosion treatment on almost pure natural cellulose (soft wood pulp), into the aqueous sodium hydroxide solution with specific concentration (9.1 wt %) was employed for the first time to prepare a new class of multifilament-type cellulose fiber. For this purpose a wet spinning system with acid coagulation bath was applied. The mechanical properties and structural characteristics of the resulting cellulose fibers were compared with those of regenerated cellulose fibers such as viscose rayon and cuprammonium rayon commercially available. X-ray analysis shows that the new cellulose fiber is crystallographically cellulose II, and its crystallinity is higher but its crystalline orientation is slightly lower than those of other commercial regenerated fibers. The degree of breakdown of intramolecular hydrogen bond at C₃[X_am(C₃)] of the cellulose fiber, as determined by solid-state cross-polarization magic-angle sample spinning (CP/MAS) ¹³C NMR, is much lower than other, and the NMR spectra of its dry and wet state were significantly different from each other, indicating that cellulose molecules in the new cellulose fiber are quite mobile when wet. This phenomenon has not been reported for so-called regenerated cellulose fibers.