Synthesis and characterization of poly(ester ether siloxane)s

A series of novel thermoplastic elastomers based on ABA‐type triblock prepolymers, poly[(propylene oxide)–(dimethylsiloxane)–(propylene oxide)] (PPO‐PDMS‐PPO), as the soft segments, and poly(butylene terephthalate) (PBT), as the hard segments, was synthesized by catalyzed two‐step melt transesterification of dimethyl terephthalate (DMT) with 1,4‐butanediol (BD) and α,ω‐dihydroxy‐(PPO‐PDMS‐PPO) (M?_n = 2930 g mol^?1). Several copolymers with a content of hard PBT segments between 40 and 60 mass% and a constant length of the soft PPO‐PDMS‐PPO segments were prepared. The siloxane‐containing triblock prepolymer with hydrophilic terminal PPO blocks was used to improve the compatibility between the polar comonomers, i.e. DMT and BD, and the non‐polar PDMS segments. The structure and composition of the copolymers were examined using ¹H NMR spectroscopy, while the effectiveness of the incorporation of α,ω‐dihydroxy‐(PPO‐PDMS‐PPO) prepolymer into the copolyester chains was controlled by chloroform extraction. The effect of the structure and composition of the copolymers on the transition temperatures (T_m and T_g) and the thermal and thermo‐oxidative degradation stability, as well as on the degree of crystallinity, and some rheological properties, were studied. Copyright © 2006 Society of Chemical Industry     

Copolymers based on poly(butylene terephthalate) and polycaprolactone‐block‐polydimethylsiloxane‐block‐polycaprolactone

A series of novel thermoplastic elastomers, based on poly(butylene terephthalate) (PBT) and polycaprolactone‐block‐polydimethylsiloxane‐block‐polycaprolactone (PCL‐PDMS‐PCL), with various mass fractions, were synthesized through melt polycondensation. In the synthesis of the poly(ester‐siloxane)s, the PCL blocks served as a compatibilizer for the non‐polar PDMS blocks and the polar comonomers dimethyl terephthalate and 1,4‐butanediol. The introduction of PCL‐PDMS‐PCL soft segments resulted in an improvement of the miscibility of the reaction mixture and therefore in higher molecular weight polymers. The content of hard PBT segments in the polymer chains was varied from 10 to 80 mass%. The degree of crystallinity of the poly(ester‐siloxane)s was determined using differential scanning calorimetry and wide‐angle X‐ray scattering. The introduction of PCL‐PDMS‐PCL soft segments into the polymer main chains reduced the crystallinity of the hard segments and altered related properties such as melting temperature and storage modulus, and also modified the surface properties. The thermal stability of the poly(ester‐siloxane)s was higher than that of the PBT homopolymer. The inclusion of the siloxane prepolymer with terminal PCL into the macromolecular chains increased the molecular weight of the copolymers, the homogeneity of the samples in terms of composition and structure and the thermal stability. It also resulted in mechanical properties which could be tailored. Copyright © 2010 Society of Chemical Industry     

Synthesis and characterization of novel urethane‐siloxane copolymers with a high content of PCL‐PDMS‐PCL segments

Novel polyurethane copolymers derived from 4,4′‐methylenediphenyl diisocyanate (MDI), 1,4‐butanediol (BD) and α,ω‐dihydroxy‐[poly(caprolactone)‐poly (dimethylsiloxane)‐poly(caprolactone)] (α,ω‐dihydroxy‐(PCL‐PDMS‐PCL); = 6100 g mol^?1) were synthesized by a two‐step polyaddition reaction in solution. In the synthesis of the polyurethanes, the PCL blocks served as a compatibilizer between the nonpolar PDMS blocks and the polar comonomers, MDI and BD. The synthesis of thermoplastic polyurethanes (TPU) with high soft segment contents was optimized in terms of the concentrations of the reactants, the molar ratio of the NCO/OH groups, and the time and temperature of the polyaddition reaction. The structure, composition, and hard MDI/BD segment length of the synthesized polyurethane copolymers were determined by ¹H, ¹³C‐NMR, and two‐dimensional correlation (COSY, HSQC, and HMBC) spectroscopy, while the hydrogen bonding interactions in the copolymers were analyzed by FT‐IR spectroscopy. The influence of the reaction conditions on the structure, molecular weight, thermal, and some physical properties was studied at constant composition of the reaction mixture. A change in the molar ratio of the NCO/OH groups and the reaction conditions modified not only the molecular weight of the synthesized polyurethanes, but also the microstructure and therefore the thermal and physical properties of the copolymers. It was demonstrated that only PCL segments with high soft segment contents crystallize, thereby showing spherulitic morphology. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

The effect of the mass ratio of hard and soft segments on some properties of thermoplastic poly(ester‐siloxane)s

A series of thermoplastic elastomers based on soft polydimethylsiloxane (PDMS) and hard poly(butylene terephthalate) (PBT) segments was synthesized using a two‐step transesterification reaction in the melt. The molar mass of the soft PDMS component was constant (M?_nPDMS = 1056 g mol^?1) while the starting reaction mixture compositions were varied to obtained copolymers with a mass ratio of hard to soft segments in the range from 70/30 to 40/60. The structure and composition of the copolymers was verified by ¹H NMR spectroscopy. It appeared that there was a pronounced molar mass maximum when the PBT content of the copolymers was approximately 60 mass%, whereas all samples were considerably inhomogeneous with respect to the distribution of the lengths of the hard segments. Differential scanning calorimetry (DSC) thermograms showed that the melting and crystallization temperature increased with increasing PBT content, as did the total degree of crystallinity, which was confirmed by wide‐angle X‐ray scattering (WAXS) analysis. Thermogravimetric analysis (TGA) performed in nitrogen gave subtle differences for samples of different composition, including that of the PBT homopolymer, whereas in oxygen these differences were more pronounced in the way the thermo‐oxidative stability of the obtained copolymers decreased with decreasing PBT content. Finally, it was shown that the hardness depended directly on the PBT content, ie the higher the PBT content, the greater the hardness of the corresponding copolymer. Copyright © 2004 Society of Chemical Industry     

Crystallization kinetics of poly(1,4‐butylene‐co‐ethylene terephthalate)

The crystallization kinetics of poly(butylene terephthalate) (PBT), poly(ethylene terephthalate) (PET), and their copolymers poly(1,4‐butylene‐co‐ethylene terephthalate) (PBET) containing 70/30, 65/35 and 60/40 molar ratios of 1,4‐butanediol/ethylene glycol were investigated using differential scanning calorimetry (DSC) at crystallization temperatures (T_c) which were 35–90 °C below equilibrium melting temperature . Although these copolymers contain both monomers in high proportion, DSC data revealed for copolymer crystallization behaviour. The reason for such copolymers being able to crystallize could be due to the similar chemical structures of 1,4‐butanediol and ethylene glycol. DSC results for isothermal crystallization revealed that random copolymers had a lower degree of crystallinity and lower crystallite growth rate than those of homopolymers. DSC heating scans, after completion of isothermal crystallization, showed triple melting endotherms for all these polyesters, similar to those of other polymers as reported in the literature. The crystallization isotherms followed the Avrami equation with an exponent n of 2–2.5 for PET and 2.5–3.0 for PBT and PBETs. Analyses of the Lauritzen–Hoffman equation for DSC isothermal crystallization data revealed that PBT and PET had higher growth rate constant G_o, and nucleation constant K_g than those of PBET copolymers. © 2001 Society of Chemical Industry     

The effect of segment length on some properties of thermoplastic poly(ester–siloxane)s

A series of novel thermoplastic elastomers, based on poly(dimethylsiloxane) (PDMS) as the soft segment and poly(butylene terephthalate) (PBT) as the hard segment, were synthesized by catalyzed two‐step, melt transesterification reactions of dimethyl terephthalate and methyl esters of carboxypropyl‐terminated poly(dimethylsiloxane)s (M?_n = 550–2170 g mol^?1) with 1,4‐butanediol. The lengths of both the hard and soft segments were varied while the weight ratio of the hard to soft segments in the reaction mixture was maintained constant (57/43). The molecular structure, composition and molecular weights of the poly(ester–siloxane)s were examined by ¹H NMR spectroscopy. The effectiveness of the incorporation of the methyl‐ester‐terminated poly(dimethylsiloxane)s into the copolymer chains was verified by chloroform extraction. The effect of the segment length on the transition temperatures (T_m and T_g) and the thermal and thermo‐oxidative degradation stability, as well as the degree of crystallinity and hardness properties of the synthesized TPESs, were studied. Copyright © 2003 Society of Chemical Industry     

Synthesis and properties of poly(tetramethylene terephthalate-co-ethylene terephthalate)–poly(tetramethylene ether) segmented copolymers

A series of polyether–copolyester segmented copolymers ((PBT–PET)PTMG) based on hard segments of tetramethylene terephthalate–ethylene terephthalate copolyester (PBT–PET) and soft segments of poly(tetramethylene ether)(PTMG) was synthesized. The hard : soft segment weight ratio was 30 : 70 and the mole ratio of PBT : PET was 1 : 10; 1 : 6; 1 : 1; 3 : 1, respectively. Their mechanical properties, morphology, crystallization behavior and optical transparency were investigated and compared with poly(tetramethylene terephthalate)–poly(tetramethylene ether)(PBT–PTMG), as well as with poly(ethylene terephthalate)–poly(tetramethylene ether)(PET–PTMG), consisting of the equivalent composition ratio of hard and soft segments. It was found that the transparency could be improved by introducing a small amount of PBT into PET–PTMG through copolymerization. However, a decrease was observed in the transparency if more PBT was added. This is due to the fact that the copolymerization makes both crystallinity and crystallization rate decrease.     

Synthesis and properties of hydrophilic segmented block copolymers based on poly(ethylene oxide)‐ran‐poly(propylene oxide)

The present article discusses the synthesis and various properties of segmented block copolymers with random copolymer segments of poly(ethylene oxide) and poly(propylene oxide) (PEO‐r‐PPO) together with monodisperse amide segments. The PEO‐r‐PPO contained 25 wt % PPO units and the segment presented a molecular weight of 2500 g/mol. The synthesized copolymers were analyzed by differential scanning calorimetry, Fourier transform infra‐red spectroscopy, atomic force microscopy and dynamic mechanical thermal analysis. In addition, the hydrophilicity and the contact angles (CAs) were studied. The PEO‐r‐PPO segments displayed a single low glass transition temperature, as well as a low PEO crystallinity and melting temperature, which gave enhanced low‐temperature properties of the copolymer. The water absorption values remained high. In comparison to mixtures of PEO/PPO segments, the random dispersion of PPO units in the PEO segments was more effective in reducing the PEO crystallinity and melting temperature, without affecting the hydrophilicity. Increasing the polyether segment length with terephthalic groups from 2500 to 10,000 g/mol increased the hydrophilicity and the room temperature elasticity. Furthermore, the CAs were found to be low 22–39° and changed with the crosslink density. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci 117:1394–1404, 2010     

Enhanced dynamic mechanical and shape‐memory properties of a poly(ethylene terephthalate)–poly(ethylene glycol) copolymer crosslinked by maleic anhydride

Dimethyl terephthalate (DMT) and ethylene glycol (EG) were used for the preparation of poly(ethylene terephthalate) (PET), and poly(ethylene glycol) (PEG) was added as a soft segment to prepare a PET–PEG copolymer with a shape‐memory function. MWs of the PEG used were 200, 400, 600, and 1000 g/mol, and various molar ratios of EG and PEG were tried. Their tensile and shape‐memory properties were compared at various points. The glass‐transition and melting temperatures of PET–PEG copolymers decreased with increasing PEG molecular weight and content. A tensile test showed that the most ideal mechanical properties were obtained when the molar ratio of EG and PEG was set to 80:20 with 200 g/mol of PEG. The shape memory of the copolymer with maleic anhydride (MAH) as a crosslinking agent was also tested in terms of shape retention and shape recovery rate. The amount of MAH added was between 0.5 and 2.5 mol % with respect to DMT, and tensile properties and shape retention and recovery rate generally improved with increasing MAH. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 27–37, 2002     

Synthesis,characterization, and hydrolytic degradation of biodegradable poly(ether ester)‐urethane copolymers based on ε‐caprolactone and poly(ethylene glycol)

In this article, a new kind of biodegradable poly(ε‐caprolactone)‐poly(ethylene glycol)‐poly(ε‐caprolactone)‐based polyurethane (PCEC‐U) copolymers were successfully synthesized by melt‐polycondensation method from ε‐caprolactone (ε‐CL), poly(ethylene glycol) (PEG), 1,4‐butanediol (BD), and isophorone diisocyanate (IPDI). The obtained copolymers were characterized by ¹H‐nuclear magnetic resonance (¹H‐NMR), FTIR, and gel permeation chromatography (GPC). Thermal properties of PCEC‐U copolymers were studied by DSC and TGA/DTG under nitrogen atmosphere. Water absorption and hydrolytic degradation behavior of these copolymers were also investigated. Hydrolytic degradation behavior was studied by weight loss method. ¹H‐NMR and GPC were also used to characterize the hydrolytic degradation behavior of PCEC‐U copolymers. The molecular weight of PCL block and PEG block in soft segment and the content of hard segment strongly affected the water absorption and hydrolytic degradation behavior of PCEC‐U copolymers. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and characterization of thermoplastic poly(ester–siloxane)s

Two series of thermoplastic poly(ester–siloxane)s, based on poly(dimethylsiloxane) (PDMS) as the soft segment and poly(butylene terephthalate) as the hard segment, were synthesized by two‐step catalyzed transesterification reactions in the melt. Incorporation of soft poly(dimethylsiloxane) segments into the copolyester backbone was accomplished in two different ways. The first series was prepared based on dimethyl terephthalate, 1,4‐butanediol and silanol‐terminated poly(dimethylsiloxane) (PDMS‐OH). For the second series, the PDMS‐OH was replaced by methyl diesters of carboxypropyl‐terminated poly(dimethylsiloxane)s. The syntheses were optimized in terms of both the concentration of catalyst, tetra‐n‐butyl‐titanate (Ti(OBu)₄), and stabilizer, N,N′‐diphenyl‐p‐phenylene‐diamine, as well as the reaction time. The reactions were followed by measuring the inherent viscosities of the reaction mixture. The molecular structures of the synthesized poly(ester–siloxane)s were verified by ¹H NMR spectroscopy, while their thermal properties were investigated using differential scanning calorimetry. © 2001 Society of Chemical Industry     

Synthesis and characterization of multi‐block copolymers containing poly [(3‐hydroxybutyrate)‐co‐(3‐hydroxyvalerate)] and poly(ethylene glycol)

Various problems, including high crystallinity, high melting temperature, poor thermal stability, hydrophobicity and brittleness, have impeded many practical applications of poly[(3‐hydroxybutyrate)‐co‐(3‐hydroxyvalerate)] (PHBV) as an environmentally friendly material and biomedical material. In the work reported here, multi‐block copolymers containing PHBV and poly(ethylene glycol) (PHBV‐b‐PEG) were synthesized with telechelic hydroxylated PHBV as a hard and hydrophobic segment, PEG as a soft and hydrophilic segment and 1,6‐hexamethylene diisocyanate as a coupling reagent to solve the problems mentioned above. PHBV and PEG blocks in PHBV‐b‐PEG formed separate crystalline phases with lower crystallinity levels and lower melting temperatures than those of phases formed in the precursors. The crystallite dimensions of the two blocks in PHBV‐b‐PEG were smaller than those of the corresponding precursors. Compared to values for the original PHBV, the maximum decomposition temperature of the PHBV block in PHBV‐b‐PEG was 16.0 °C higher and the water contact angle was 9° lower. In addition, the elongation at break was 2.8% for a pure PHBV fiber but 20.9% for a PHBV/PHBV‐b‐PEG fiber with a PHBV‐b‐PEG content of 30%. PHBV‐b‐PEGs can overcome some of the disadvantages of pure PHBV; it is possible that PHBV might be a good candidate for the formulation of environmentally friendly materials and biomedical materials. Copyright © 2010 Society of Chemical Industry     

Preparation and characterization of poly(ether ester) thermoplastic elastomers containing the 2,6‐naphthalenedicarboxyl group

Poly(ether ester) elastomers (PEEs) were synthesized in which dimethyl terephthalate (DMT) was the primary diester compound in the hard segment (H/S) and dimethyl 2,6‐naphthalene dicarboxylate (NDC), which has a more rigid aromatic chemical structure than DMT, was the secondary diester in the H/S. The block PEEs with poly(tetramethylene terephthalate) (PTMT) and/or poly(tetramethylene 2,6‐naphthalate) (PTMN) as the H/S and poly(tetramethylene ether glycol terephthalate) (PTMEGT) as the soft segment (S/S) were synthesized through transesterification and polycondensation of DMT, NDC, 1,4‐butanediol (BD), and poly(tetramethylene ether) glycol (PTMEG) of molecular weight 1000. The melting temperature and heat of fusion of the PEEs decreased with increasing NDC content up to an NDC content of 44.4% in the H/S, but increased on further increase of the NDC content. In addition, the higher the fraction of NDC in the H/S, the higher the glass transition temperature of the copolymer. X‐ray diffraction analysis revealed that the crystallinity of the sample decreases as the NDC content in the H/S is increased relative to that of DMT. Increasing the PTMN content in the H/S reduced the effect of UV photodegradation on the elongation at break. The results show that the introduction of the NDC component into the H/S as a secondary diester compound improves the UV resistance of the resulting PEE. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3473–3480, 2003     

Synthesis and characterization of poly(methylphenylsilylene)–poly(ethylene oxide) and poly(methylphenylsilylene)–polyisoprene multiblock copolymers

Multiblock copolymers were synthesized through condensation reactions of end‐groups of α,ω‐dichloro‐poly(methylphenylsilylene) with hydroxyl end‐groups of poly(ethylene glycol) or the chain‐ends of ‘living’ polyisoprenyl disodium. Optimum conditions have been sought through kinetic studies and by investigation of model reactions. The overall molecular weight distribution of poly(methylphenylsilylene)‐block‐poly(ethylene oxide) is characterized in terms of Flory's theory of condensation reactions, while the limiting step in the reaction is tentatively attributed to the formation of aggregates. © 2001 Society of Chemical Industry     

Effects of co‐hard segments on the microstructure and properties thermoplastic poly(ether ester) elastomers

A thermoplastic poly(ether ester) elastomer (TPEE) is composed of polyester hard segments and polyether soft segments. Polyester and polyether segments are often homopolymer segments. This work aims at incorporating poly(butylene phthalate (PBP) as co‐hard segments in the hard segments of poly(butylene terephthalate) (PBT)‐b‐poly(tetramethylene oxide) (PTMO) thermoplastic elastomer, and investigating structures and properties of the resulting materials, denoted as (PBT‐co‐PBP)‐b‐PTMO. (PBT‐co‐PBP)‐b‐PTMO was synthesized from dimethyl terephthalate (DMT), dimethyl phthalate (DMP), PTMO (M_n = 1000 g/mol), and 1,4‐butanediol (BDO). The crystallinity of (PBT‐co‐PBP)‐b‐PTMO first decreased and then increased with increasing PBP content from 5% to 10% due to a decrease in the average sequence length of the PBT hard segments. Its elongation at break was increased by 200–350%. When the mass fractions of PBT and PBP were 42% and 8%, respectively, the (PBT‐co‐PBP)‐b‐PTMO showed the best performance in terms of permanent deformation, strength, and hardness whose values were 30%, 25 MPa, and 37 D, respectively. All the synthesized copolymers had good thermal stability with a decomposition temperature of 400°C or so. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43337.     

Effect of self‐nucleation on the crystallization of segmented copolymer poly(ether ester)

The effect of self‐nucleation on the nonisothermal and isothermal crystallization behaviors of the segmented copolymer poly(ether ester), based on poly(ethylene glycol) as the soft segment and poly(ethylene terephthalate) as the hard segment was investigated by means of differential scanning calorimetry (DSC) and depolarization polarized light (DPL) techniques, respectively. The results demonstrated that self‐nucleation could enhance the crystallization rate in both cases. The experimental conditions of the self‐nucleation procedure studied by DSC were discussed in detail. The isothermal crystallization was analyzed by the Avrami equation, and the Avrami parameters were dependent on the melting temperature. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 498–504, 2001     

Preparation and characterization of crosslinked polyurethane‐block‐poly(trifluoropropylmethyl)siloxane elastomers with potential biomedical applications

A series of crosslinked polyurethane‐block‐poly(trifluoropropylmethyl)siloxane elastomers were prepared via two steps. First, poly(trifluoropropylmethyl)siloxane polyurethane (FSPU) prepolymers were synthesized with α,ω‐bis(3‐aminopropyldiethoxylsilane) poly(trifluoropropylmethyl)siloxane (APFS) and toluenediisocyanate (TDI) and then capped with butanediol to generate the macromolecular FSPU diol extender. Second, polyurethane prepolymers synthesized from poly(tetramethylene oxide) and TDI were reacted with FSPU diol extenders with different ratios. The copolymers formed films through moisture curing and were characterized by Fourier transform infrared spectroscopy, DSC, dynamic mechanical analysis, TGA, mechanical testing etc. It is found that the equivalent ratio of reactants gives rise to a high molecular weight of copolymers and that low molecular weight APFS in the copolymers can form a certain number of silicon–oxygen crosslinks resulting from silicon alkoxy to produce higher tensile strength elastomers. The material thus has higher thermal stability and a more stable surface performance. The copolymers are then good candidates for biomedical applications.© 2013 Society of Chemical Industry     

Effect of annealing on poly(urethane‐siloxane) copolymers

Poly(urethane‐siloxane) copolymers were prepared by copolymerization of OH‐terminated polydimethylsiloxane (PDMS), which was utilized as the soft segment, as well as 4,4′‐diphenylmethane diisocyanate (MDI) and 1,4‐butanediol (1,4‐BD), which were both hard segments. These copolymers exhibited almost complete phase separation between soft and hard segments, giving rise to a very simple material structure in this investigation. The thermal behavior of the amorphous hard segment of the copolymer with 62.3% hard‐segment content was examined by differential scanning calorimetry (DSC). Both the T₁ temperature and the magnitude of the T₁ endotherm increased linearly with the logarithmic annealing time at an annealing temperature of 100°C. The typical enthalpy of relaxation was attributed to the physical aging of the amorphous hard segment. The T₁ endotherm shifted to high temperature until it merged with the T₂ endotherm as the annealing temperature increased. Following annealing at 170°C for various periods, the DSC curves presented two endothermic regions. The first endotherm assigned as T₂ was the result of the enthalpy relaxation of the hard segment. The second endothermic peak (T₃) was caused by the hard‐segment crystal. The exothermic curves at an annealing temperature of above 150°C exhibited an exotherm caused by the T₃ microcrystalline growth. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:5174–5183, 2006     

Synthesis and characterization of poly[(butylene succinate)‐co‐(butylene terephthalate)]‐b‐poly(tetramethylene glycol) segmented block copolymer

Polyester‐polyether segmented block copolymers of poly[(butylene succinate)‐co‐poly(butylene terephthalate)] (PBS–PBT) and poly(tetramethylene glycol) (PTMG) (M_n = 2000) with various compositions were synthesized. PBT content in the PBS was adjusted to ca. 5 mol %. Their thermal and mechanical properties were investigated. In the case of copolymer, the melting point of the PBS–PBT control was 107.8°C, and the melting point of the copolymer containing 70 wt % of PTMG was 70.1°C. Crystallinity of soft segment was 5 ∼ 17%, and that of hard segment was 42 ∼ 59%. The breaking stress of the PBS–PTMG control was 47 MPa but it decreased with increasing PTMG content. In the case of copolymer containing 70 wt % of PTMG, breaking stress was 36 MPa. Contrary to the decreasing breaking stress, breaking strain increased from 300% for PBS–PBT control to 900% for a copolymer containing 70 wt % of PTMG. The shape recovery ratios of the copolymer containing 70 wt % PTMG were almost twice of those of copolymers containing 40 wt % PTMG. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 2067–2075, 2001     

Blends of poly(ethylene terephthalate) and poly(butylene terephthalate)

Commercial grade poly(ethylene terephthalate), (PET, intrinsic viscosity = 0.80 dL/g) and poly(butylene terephthalate), (PBT, intrinsic viscosity = 1.00 dL/g) were melt blended over the entire composition range using a counterrotating twin‐screw extruder. The mechanical, thermal, electrical, and rheological properties of the blends were studied. All of the blends showed higher impact properties than that of PET or PBT. The 50:50 blend composition exhibited the highest impact value. Other mechanical properties also showed similar trends for blends of this composition. The addition of PBT increased the processability of PET. Differential scanning calorimetry data showed the presence of both phases. For all blends, only a single glass‐transition temperature was observed. The melting characteristics of one phase were influenced by the presence of the other. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 75–82, 2005