Effect of silane‐grafted polypropylene on the mechanical properties and crystallization behavior of talc/polypropylene composites

Talc‐filled polypropylene (PP) composites coupled with silane‐grafted polypropylene (PP‐g‐Si) were prepared. Effect of PP‐g‐Si on the mechanical properties, crystallization, and melting behavior of PP composites was investigated. Compared with the uncoupled composites, the mechanical properties of Talc/PP composites coupled with a small amount of PP‐g‐Si were increased to some extent. Meanwhile, PP‐g‐Si can promote crystallization rate and increase crystallization temperature of PP in the composites. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2974–2977, 2000     

Effect of iron oxide nanoparticles on the morphological properties of isotactic polypropylene

Isotactic polypropylene (iPP) and iron oxide (Fe₃O₄) nanocomposites were mixed by masterbatch blending technique in a single screw extruder machine. The concentrations of Fe₃O₄ in the iPP/Fe₃O₄ nanocomposites were 0.5, 1, 2, and 5% by weight. The influence of Fe₃O₄ nanoparticles on the effectiveness of nucleation, morphology, mode of crystallization, and crystallinity of iPP were studied by differential scanning calorimetry (DSC) and polarized light microscopy (PLM). The introduction of Fe₃O₄ nanoparticles in the iPP matrix inhibited the formation of β crystals, and caused a shift in the melting point to higher values. The magnitude of the shift was up to 20–21°C which indicates that using the masterbatch technique leads to an enhancement of the dispersion process of the Fe₃O₄ nanoparticle and the formation of less agglomerates in the iPP/Fe₃O₄ nanocomposites. The percentage crystallinity, X_c, increased at the low cooling rates of 1 and 2°C/min. At higher cooling rates of 5, 10, and 20°C/min, the masterbatch technique produced nanocomposites of X_c with nonuniform trends. The overall crystallization rate enhancement for the iPP/Fe₃O₄ nanocomposites is attributed to the presence of Fe₃O₄ nanoparticles as a nucleating agent which have no significant effect on the growth rate of iPP crystals. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

The effect of talc on the crystallization of isotactic polypropylene

Isotactic polypropylene (iPP) has been crystallized in the presence of talc under the quiescent state and shear flow of injection molding. The resulting morphology has been investigated by means of polarizing microscopy, transmission electron microscopy, and wide angle X‐ray diffraction. In the quiescent state, the iPP lamellae grew from the surface of talc and the transcrystalline region was formed at the interface between iPP melt and the talc. The nucleation of iPP was very frequent on the cleavage plane of talc. The X‐ray diffraction pattern of the transcrystal showed a*‐axis orientation to the crystal growing direction. In injection‐molded samples of the talc‐filled iPP, the morphology of lamella growing from talc appeared as same as that of the transcrystal. However, the crystalline orientation of injection‐molded talc‐filled iPP, in which the b axis was oriented to the thickness direction and the a* and the c axis was oriented to the flow direction, was quite different from that of the transcrystal. This b‐axis orientation results from the orientation of the plate plane of talc, which induces the nucleation and the crystallization under shear flow. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1693–1703, 2001     

Influence of talc genesis and particle surface on the crystallization kinetics of polypropylene/talc composites

Talc is a laminar silicate, considered as an excellent nucleating agent for polypropylene (PP) crystallization. However, properties of PP/talc composites depend on the morphology, size, and surface of mineral particles. In this sense, talc from several ores, having different morphology, imparts specific characteristics on these materials. Also, taking into account that PP‐talc adhesion is not necessarily good due to the apolar character of PP, talc surface has been modified in order to increase this parameter. In this work, the effects of talc genesis, geomorphologic aspects, and particle surface characteristics on crystallization of PP/talc composites are analyzed. Isothermal crystallization of PP/talc composites was studied by using differential scanning calorimetry, based on Avrami model. The final crystalline morphology of talc‐filled PP was analyzed by means optical microscopy. The results show that the blocky talc morphology favors even more the crystallization compared to the platy one, at the same particle size. Taking into account the surface treatment studied in this work, the talc surface is made hydrophobic and the particle delamination is favored. As a consequence, so‐modified talc is very effective in increasing the crystallization temperature of PP and the nuclei number that grow during the crystallization with respect to the untreated talc. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

不同粉体对聚丙烯纤维光降解性能的影响

在加速光老化实验条件下,研究超细二氧化钛、超细氧化锌、抗菌沸石(ZA)和乙烯-醋酸乙烯酯共聚物(EVA)对聚丙烯纤维光降解性能的影响。研究发现:超细氧化锌对基体聚丙烯表现出明显的光屏蔽性能,超细二氧化钛表现出光催化活性,ZA和EVA仅作为光惰性填料存在。纤维机械性能的变化可采用指数函数进行拟合,拟合指数越大,材料的耐光老化性能越好。红外分析表明:光降解后纤维体系生成大量的羰基基团,并在红外1700~1 800 cm-1区域出现宽的吸收峰。     

Morphological analysis of the tiger stripe on injection molding of polypropylene/ethylene‐propylene rubber/talc blends dependent on based polypropylene design

Tiger stripe of injection molding of polypropylene (PP)/elastomer/talc blends was analyzed in terms of the morphology of the dispersed phase comprising elastomer components by using gloss and scanning electron microscopy (SEM). In addition, the contribution of the polymer design of PP, i.e., industrial block‐type grade consisting of a homo‐PP portion as the matrix and an ethylene propylene random copolymer portion as the domain is discussed. Local gloss measurement of the injected specimen along with the flow direction of the molten blends indicates a periodic fluctuation repeating higher and lower degrees of gloss, corresponding to the period of glossy and cloudy portions of the tiger stripe, respectively. These local gloss degrees are highly dependent on the morphologies of the dispersed phases near the surface layer of the injected specimen. The gloss increases when the ratio long axis (L) and diameter (D), L/D, of the dispersed phase are increased, and the gloss decreases when the L/D is decreased. Increasing the intrinsic viscosity of the ethylene‐propylene rubber portion of the PP is an effective design factor for restricting the deformation against shear strain during injection process by giving the dispersed phases high elasticity. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 192–199, 2007     

聚丙烯的热降解和燃烧行为

采用热重分析法对聚丙烯(PP)的热降解行为进行了表征,测定了不同升温速率下PP的热降解过程,得出其热降解活化能为239.58 kJ/mol;用锥形量热仪研究了PP的燃烧行为,随着辐射强度增加,PP的热释放速率增加,质量损失速率加快且分解起始时间提前,热释放总量保持恒定;试样厚度对表征材料的燃烧行为有一定影响。     

Effect of talc on the properties of polypropylene/ethylene/propylene/diene terpolymer blends

In the present study, the effect of talc content on the mechanical, thermal, and microstructural properties of the isotactic polypropylene (i‐PP) and elastomeric ethylene/propylene/diene terpolymer (EPDM) blends were investigated. In the experimental study, five different talc concentrations, 3, 6, 9, 12, and 15 wt %, were added to i‐PP/EPDM (88/12) blends to produce ternary composites. The mechanical properties such as yield and tensile strengths, elongation at break, elasticity modulus, izod impact strength for notch tip radius of 1 mm, and hardness with and without heat treatments and thermal properties, such as melt flow index (MFI), of the ternary composites have been investigated. The annealing heat treatment was carried out at 100°C for holding time of 75 h. From the tensile test results, an increased trend for the yield and tensile strengths and elasticity modulus was seen for lower talc contents, while elongation at break showed a sharp decrease with the addition of talc. In the case of MFI, talc addition decreased the MFI of i‐PP/EPDM blends. It was concluded that, taking into consideration, mechanical properties and annealing heat treatment, heat treatment has much more effect on higher yield and tensile strengths, elongation at break, elasticity modulus, impact strength, and hardness. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3033–3039, 2006     

PC/纳米SiO2复合材料的热降解行为

采用熔融共混法制备了聚碳酸酯(PC)/纳米二氧化硅(SiO2)复合材料。采用X射线衍射和扫描电子显微镜研究了PC和PC/纳米SiO2复合材料的结构,采用热重分析了PC和PC/纳米SiO2复合材料的热降解行为,用Kissinger-Akahira-Sunose法研究了PC和PC/纳米SiO2复合材料的热降解动力学。结果表明:PC的内部结构没有发生变化,且纳米SiO2在基体中分散均匀;加入纳米SiO2能显著改善PC的热稳定性,且PC和PC/纳米SiO2复合材料的热降解温度均随升温速率提高呈线性增加;PC和PC/纳米SiO2复合材料的热降解活化能均随转化率升高而增加,且PC/纳米SiO2复合材料的活化能明显高于PC。     

Thermo‐oxidative degradation behavior of recycled polypropylene

This study has been carried out to mimic the thermo‐oxidative degradation of polypropylene (co‐PP) during service life and recycling. Injection molded specimens were heat aged at 130°C for different times up to maximum of 300 h to simulate the degradation of co‐PP during the service life. These aged specimens were mixed with stabilizers in internal mixer and again heat aged up to 300 h. A small increase in melt flow rate (MFR) value was observed for aged co‐PP but it showed large increase after recycling. The presence of carbonyl peak at 1713 cm⁻¹ confirmed the oxidation of co‐PP during aging and it increases with aging time. Carbonyl index (CI) is increased in recycled sample with aging, whereas oxidation induction time (OIT) decreased. The stabilizers used during reprocessing are quite effective in controlling the thermo‐oxidative degradation of the polymer during processing and aging. The thermogravimetric analysis shows that the onset of degradation temperature starts at low temperature for recycled sample as compared to virgin co‐PP. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

PP中成核剂的异相成核作用的热稳定性

用差示扫描量热计（DSC）研究了聚丙烯（PP）中不同类型成核剂的异相成核作用的热稳定性,观察到随扫描次数增加,纯PP的成核作用稳定,降温结晶温度基本不变,而有机磷酸盐类成核剂成核PP的结晶温度比纯PP的高,而且异相成核作用受DSC扫描次数的影响也很小,但山梨醇类成核剂成核PP的异相成核作用随DSC扫描次数增加,结晶温度逐步降低,表明其异相成核作用对热不稳定。     

Study on the thermal stability of heterogeneous nucleation effect of polypropylene nucleated by different nucleating agents

The thermal stability of the heterogeneous nucleation effect of polypropylene (PP) nucleated with an organic phosphate (A) and two kinds of sorbitol derivatives (B and D) was investigated by DSC multiscanning. For pure PP, the peak temperature of crystallization (T) was little changed with an increasing number of DSC scans, indicating that nucleation of PP is thermally stable. For the PP nucleated with an organic phosphate (PPA), the temperatures at the onset of crystallization (T) and at the completion of crystallization (T); the peak temperature of crystallization (T) and melting (T); and the heat of crystallization (ΔH_c) and fusion (ΔH_m) of PP are higher than those of pure PP and were little influenced with an increasing number of DSC scans. For PP nucleated with the sorbitol derivatives (PPB and PPD), the T, T, T, and T decreased with an increasing the number of scans. These results indicated that the thermal stability of heterogeneous nucleation effect of the nucleating agent A is higher than that of nucleating agents B and D. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1643–1650, 2002     

Effects of stearic acid coated talc,CaCO3, and mixed talc/CaCO3 particles on the rheological properties of polypropylene compounds

The effect of the stearic acid coated fillers and their geometry on the shear/dynamic viscosity and complex viscosity has been investigated using polypropylene (PP) compounds filled with stearic acid uncoated and coated talc, calcite, and mixed talc/calcite particles. The viscosity was measured over a wide range of shear rates (10^?8 to 10³) using a capillary, cone‐plate and sandwich rheometer. Overall, the rheological properties of the compounds exhibited different behavior upon different filler systems, stearic acid involvement, shear stress or strain, and frequencies due to stearic acid involvement. This implies that the stearic acid lowers the interfacial force between the filler surface and the resin matrix, followed by a favorable processing. In addition, at very low shear stresses, the viscosity of talc(un) compounds was higher than calcite(un) ones; at very high shear stresses, on the other hand, talc compounds became lower than calcite(un) compounds. This is interpreted as due to the different geometry between talc and calcite. The yield value as a function of shear stress was observed for all filler systems and exhibited lower than that obtained from the extrapolation. Furthermore, the Cox–Merz relation between the complex and shear viscosity for both the stearic acid uncoated and coated compounds is found not valid. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2105–2113, 2004     

无机填料对不同结构聚丙烯耐紫外光性能的影响

采用熔融共混法研究了滑石粉、绢云母和碳酸钙分别对均聚聚丙烯(PPH)、嵌段共聚聚丙烯(PPB)、无规共聚聚丙烯(PPR)耐紫外光降解性能的影响,并通过色差分析、体视显微镜、傅里叶变换红外光谱等表征其微观结构和宏观性能。结果表明:PPB/无机填料复合材料的耐紫外光性能最好;与片层的滑石粉和绢云母相比,碳酸钙与聚丙烯基体的界面黏接性较差;PPH/绢云母、PPB/绢云母、PPR/绢云母的羰基指数分别为0.11,0.14,0.02;相较于其他两种无机填料,PPR/绢云母复合材料的羰基指数最小、耐紫外光性能较好。     

Investigation of deformation mechanism in polypropylene/glass fiber composite

A great amount of work has been done over the past few years to understand the structure–properties relationship in polypropylene/glass fiber composites. This is because of the very fast‐growing rate of polypropylene applications in the automotive and other industries. This work focused on the role of glass fibers and fiber–matrix adhesion on deformation mechanism. Composites with different fiber content, with and without adhesion promoter, were fabricated. Tensile tests and microscopy techniques were conducted. Based on the results, a physical model has been proposed that illustrates the initiation and growth of the damage under static loading condition. According to this work, the introduction of glass fibers shifts the deformation mechanism from shear yielding to crazing. Although crazes propagate in a different manner in composites containing standard and treated fibers, no influence of interfacial adhesion was observed on craze thickening phenomenon. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 2171–2176, 2003     

升温升压过程对聚丙烯在超临界水中降解的影响

The effect of increasing course of temperature and pressure on polypropylene （PP） degradation in supercritical water was investigated for developing a process of recycling waste plastic. A group of experiments was carded out in a reaction system at a pressure of 26MPa, temperature of 380℃ or 400℃ for 30min, 70min, and 120min by Course One （the increasing course of temperature and pressure is via gaseous regions to supercritical regions）, and the other group was carried out at corresponding holding conditions by Course Two （the increasing course of temperature and pressure is via liquid regions to supercritical regions）. The time of the increasing courses was about 30min. Products were analyzed by Ostward-type viscometer, gaseous chromatography, and mass spectrometers （GC/MS）. Characterization results suggested that different increasing courses of temperature and pressure would give rise to different results, although they were treated under the similar holding conditions. It was also found that Course Two was more effective on PP degradation in supercritical water.     

Mechanical,flow, and morphological properties of talc‐ and kaolin‐filled polypropylene hybrid composites

Polypropylene (PP) hybrid composites have been produced by compounding two types of mineral fillers, viz., talc and kaolin with PP copolymer using a twin screw extruder. The PP hybrid composite was injection‐molded into dumbbell specimen for tensile, flexural, and impact properties characterizations. MFI and SEM studies were used to characterize the flow and morphological properties of the PP hybrid composites. The result shows that most of the hybrid composites showed a significant decrease in flow, tensile, flexural, and impact properties compared with the single filler‐filled PP composites. However, a hybridization effect was seen for the PPT20K10 hybrid composites, through the synergistic coalescence of positive characteristics from 20 wt % of talc and 10 wt % of kaolin. This hybrid formulation have given an economically advantageous material with the mechanical properties (tensile, flexural, and impact) comparable to those of the talc‐filled PP composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 434–441, 2007     

Studies of thermal oxidative degradation of polypropylene impact copolymer using the temperature rising elution fractionation method

Thermal oxidative degradation of polypropylene impact copolymer has been studied with its fractions obtained using the temperature rising elution fractionation method. The fractions were analyzed using ¹³C NMR, Fourier transform infrared and differential scanning calorimetry measurements, and the chemical structure, isotacticity, conformation and melting point were investigated. It is found that these fractions are composed of a homopolymer or a polymer blend of polypropylene, polyethylene and ethylene–propylene copolymer. The thermal oxidative degradation of each fraction was carried out at 130 °C, and the degradation progress was estimated by the change of molecular weight distribution (from gel permeation chromatography curves). The rate of degradation is found to be dominated by the content of tertiary C? H bonds (propylene unit) and the existence of 3₁ helix conformation corresponding to a crystalline polypropylene part in each fraction. The latter is more evident leading to the degradation reaction path with a lower activation energy. Copyright © 2007 Society of Chemical Industry     

聚丙烯／滑石粉复合体系收缩率的研究

研究了影响聚丙烯/滑石粉体系收缩率的因素,发现不同树脂的配比、不同粒径滑石粉的配比是影响收缩率的主要因素。通过X-射线衍射谱图对样品的结晶度作了比较,发现复合体系中以PP1:PP2=25:25(质量含量,下同),滑石粉1:滑石粉2=9:21时体系的收缩率为最小。     

Effect of filler treatments on rheological behavior of calcium carbonate and talc‐filled polypropylene hybrid composites

Commercial stearic acid treated calcium carbonate (CaCO₃) was used to make a comparative study on rheological behavior of the CaCO₃ and talc‐filled polypropylene (PP) hybrid composites with nontreated filler. Apparent shear viscosity and extrudate swell were investigated with variation of filler ratio and temperature with 30% by weight total of filler was used in PP composite. The Shimadzu capillary rheometer was used to evaluate shear viscosity and shear rate of the composite. It was found that the shear viscosities decrease with increasing shear rate. The apparent shear viscosity of the composite containing the stearic acid treated is slightly lower than untreated filler. Shear thickening behavior at higher shear rate has also shown by 15/15 treated composites at higher temperature about 220°C and investigation by SEM has proved that filler being densely packed at that condition. Treated composites also exhibit lower swelling ratio value than untreated composite, and swelling ratio also decreases linearly with increasing temperature and the die length–diameter ratio. It is believed that dispersion of filler play an important role not only on shear viscosity but also on swelling ratio of PP composite. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5421–5426, 2006