Effects of reactive reinforced interface on the morphology and tensile properties of amorphous polyamide–SAN blends

The effects of reactive reinforced interface on the morphology and tensile properties of amorphous polyamide (a-PA) and styrene-acrylonitrile (SAN) copolymer blend have been investigated using styrene maleic anhydride (SMA) copolymer as a reactive compatibilizer. The anhydride groups of SMA copolymer can react with the amine groups of polyamide and form in situ graft copolymers at the a-PA–SAN interfaces during the blend preparation. The interfacial adhesion strength of the reactive reinforced interface was evaluated quantitatively using an asymmetric double cantilever beam fracture test as a function of SMA copolymer content using a model adhesive joint. The interfacial adhesion strength was found to increase with the content of SMA copolymer and then level off. The morphological observations of a-PA–SAN (80/20 w/w) blends showed that the finer dispersion of the SAN domains with rather narrow distribution was obtained by the addition of SMA copolymer into the blends. The trend of morphology change was not in accord with that of the interfacial adhesion strength with respect to the content of SMA copolymer. However, the results of tensile properties showed very similar behavior to the case of the interfacial adhesion strength with respect to SMA content; that is, there was an optimum level of the reactive compatibilizer beyond which the interfacial adhesion strength and tensile strength did not change significantly. These results clearly reveal that tensile properties of polymer blend are highly dependent on the interfacial adhesion strength. Furthermore, it is suggested that the asymmetric double cantilever beam fracture test using a model interface is a useful method to quantify the adhesion strength between the phases in real polymer blends. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1925–1933, 1998     

Synthesis and characterization of poly(methyl methacrylate‐co‐maleic anhydride) copolymers and its potential as a compatibilizer for amorphous polyamide blends

Poly(methyl methacrylate‐co‐maleic anhydride) copolymers (MMA‐MA) have been synthesized by solution method, using toluene as solvent and benzoyl peroxide as initiator. The MMA‐MA copolymers were characterized by size exclusion chromatography, Fourier transforms infrared spectroscopy (FTIR), and titration. It was found that the modified polymerization procedure used in this work was more effective in controlling the molecular weight when adding different amounts of maleic anhydride (MA) than procedures previously used. In spite of the significant difference in reactivity ratios between MMA and MA, up to 50% of the MA added to the reactor was incorporated into the copolymer. The evidences for reactions of the MA groups of the MMA‐MA copolymer with the amine end groups of the amorphous polyamide (aPA) during melt blending was obtained by rheological measurements. In this work, the molecular weight and the content of MA reactive functional groups in the MMA‐MA copolymer were varied independently and its effects on the interaction with aPA were studied. It was observed that a compromise between molecular weight and the level of reactive functional group of the compatibilizer should be sought to improve the compatibilization of the polymer systems. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

In situ compatibilized SAN/LCP blends through reactive copolymers

Styrene–acrylonitrile–glycidyl methacrylate (SAG) copolymers with various contents of glycidyl methacrylate (GMA) were used to compatibilize the incompatible blends of styrene–acrylonitrile (SAN) and a liquid crystalline polymer (LCP). These SAG copolymers contain reactive glycidyl groups that are able to react with the carboxylic acid and/or hydroxyl end groups of the LCP to form the SAG‐g‐LCP copolymers during melt processing. The in situ–formed graft copolymers tend to reside along the interface to reduce the interfacial tension and to increase the interface adhesion. The morphologies of the SAN/LCP blends were examined by using scanning electron microscopy (SEM), where the compatibilized SAN/LCP blends were observed with greater numbers and finer fibrils than those of the corresponding uncompatibilized blends. The mechanical properties of the blends increased after compatibilization. The presence of a small amount (200 ppm) of ethyl triphenylphosphonium bromide (ETPB) catalyst further promotes the graft reaction and improves the compatibilization. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 3321–3332, 2001     

Structure and mechanical properties of blends of an amorphous polyamide and an amorphous copolyester

This article deals with the structure and mechanical properties of blends of an amorphous copolyester (PCTG) and an amorphous polyamide (aPA) which were directly prepared during the plasticization step of an injection molding process. The blends were composed by an almost pure aPA phase, and a PCTG‐rich phase where some aPA subparticles are present. The morphology of the blends showed both rather fine dispersed particles and occasionally large particles with occluded subparticles. This complex morphology indicated a low interface tension attributed to the presence of some aPA in the PCTG‐rich phase of the blends. The almost linear behavior of the modulus of elasticity was attributed to the constancy of the main structural characteristics upon blending and the equally linear ductility to the good adhesion level and the presence of thin and elongated morphologies. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40785.     

Changes in the interfacial properties of PC/SAN blends with compatibilizer

Block copolymers of polycarbonate‐b‐poly(methyl methacrylate) (PC‐b‐PMMA) and tetramethyl poly(carbonate)‐b‐poly(methyl methacrylate) (TMPC‐b‐PMMA) were examined as compatibilizers for blends of polycarbonate (PC) with styrene‐co‐acrylonitrile (SAN) copolymer. To explore the effects of block copolymers on the compatibility of PC/SAN blends, the average diameter of the dispersed particles in the blend was measured with an image analyzer, and the interfacial properties of the blends were analyzed with an imbedded fiber retraction (IFR) technique and an asymmetric double cantilever beam fracture test. The average diameter of dispersed particles and interfacial tension of the PC/SAN blends were reduced by adding compatibilizer to the PC/SAN blends. Fracture toughness of the blends was also improved by enhancing interfacial adhesion with compatibilizer. TMPC‐b‐PMMA copolymer was more effective than PC‐b‐PMMA copolymer as a compatibilizer for the PC/SAN blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2649–2656, 2003     

Studies on morphology and mechanical properties of PP/HIPS blends from postconsumer plastic waste

The aim of this work was to study the compatibilizing effect of the triblock copolymer poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS) on the morphology and mechanical properties of virgin and recycled polypropylene/high‐impact polystyrene (PP/HIPS) blends. The components of the blend were obtained from municipal plastics waste (MPW), with the PP obtained from blue mineral water bottles, symbolized as PP_b, and the HIPS from disposable cups. These materials were preground, washed only with water, dried with hot air, and ground again (PP_b) or agglutinated (HIPS). Blends of PP_b and HIPS in three weight ratios (6:1, 6:2, and 6:3) were prepared, and three concentrations of SEBS (5.0, 6.0, and 6.7% w/w) were used for investigations of its compatibilizing effect. Scanning electron microscopy (SEM) showed that SEBS reduced the diameter of HIPS dispersed particles that were globular and fibril shaped, along with improving the adhesion between the dispersed phase and the matrix. On the other hand, SEBS interactions with PP_b and HIPS influenced the mechanical properties of the compatibilized PP_b/HIPS/SEBS blends. The optimal concentration of SEBS was 5 wt % for application to composite films with similar characteristics to synthetic paper. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 747–751, 2003     

Fractal analysis of morphology of PE/PA blends: Composition

Composition effect on the phase morphology in polyethylene (PE) with polyamide (PA) blends was investigated by pattern analysis of scanning electron micrographs. The average diameter denoted as d_g is defined to discuss the morphology of the blends and further, different fractal dimensions, D_M and D_N, were introduced to characterize the phase morphology. Scale function S_N(r) and S_M(r) are defined to study the selfsimilarity of the phase morphology. The plots of S_N(r)/S_N(r)m (the maximum of S_N(r)) versus r/rm (the maximum of r) and S_M(r)/S_M(r)m (the maximum of S_M(r)) versus r/rm showed the selfsimilar formation of the phase pattern. Furthermore, we calculated the fractal dimension D of different PE/PA blends. The results showed that the fractal dimension was an effective parameter to describe the spacial distribution of dispersed particles. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of crosslinking on polyamide 11/butadiene-acrylonitrile copolymer blends

The effect of crosslinking of polyamide 11 and butadiene-acrylonitrile copolymer (nitrile rubber) was studied. The effect of static and dynamic crosslinking on blending are described. Static and dynamic crosslinking do not significantly improve impact strength of low-rubber-content PA11/NBR blends. For blends with dynamic crosslinking and high rubber contents, mechanical properties including impact strength improve. Thermal behavior of crosslinked PA11/NBR blends were studied by DSC and DMA. SEM was used for investigation of the effect of crosslinking on particle size and particle size distribution, phase morphology, and fracture surface morphology. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 1605–1611, 1997     

Effect of compatibilizer on morphology and mechanical properties of TPU/SAN blends

Melt blends of thermoplastic polyurethane (TPU) and Poly(styrene‐co‐acrylonitrile), (SAN) of various compositions were prepared using a two‐roll mill. Two blends of composition 70:30 and 50:50 TPU/SAN were selected for compatibility studies. The compatibility effect of SMA on these incompatible blends was studied. The morphology and physical properties of blends were investigated using scanning electron microscopy (SEM), differential scanning calorimetry (DSC), Fourier transform infrared spectra (FTIR) and mechanical properties. TPU/SAN/SMA 70:30:5 showed better compatibility than other blend ratios.     

Effect of cross‐linked LLDPE/PP blend (LLDPE‐PP) as compatibilizer on morphology,crystallization behavior and mechanical property of LLDPE/PP blends

Moderate cross‐linked blend (LLDPE‐PP) of linear low‐density polyethylene (LLDPE) and polypropylene (PP) with benzoyl peroxide (BPO) were prepared by the reactive melt mixing in HAAKE mixer. Effect of LLDPE‐PP as compatibilizer on the morphology, crystallization behavior and mechanical properties of LLDPE/PP (87/13) blends were studied using scanning electron microscopy (SEM), polarized optical microscopy (POM), wide‐angle X‐ray diffraction (WAXD), differential scanning calorimetry (DSC) and mechanical testing machines. The results showed that LLDPE‐PP not only improved the interfacial adhesion between the LLDPE and PP but also acted as selective nucleating agent for crystal modification of PP. In the blends, the sizes of LLDPE and PP spherulites became smaller, and their melting enthalpies reduced in the presence of LLDPE‐PP. Furthermore, the mechanical properties of LLDPE/PP blends were improved with the addition of LLDPE‐PP, and when the concentration of LLDPE‐PP was 2 phr, the ternary blend had the best mechanical properties. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Multiple melting behavior of polyphenylene sulfide blends with polyamide 6

Although there are many studies on the multiple melting behavior of polyphenylene sulfide (PPS) homopolymer, similar investigations on PPS component in PPS blends with thermoplastics are relatively rare. In the present paper, the multiple melting behavior of PPS blends with polyamide 6 (PA6) have been investigated by differential scanning calorimetry (DSC). The double melting peaks are also observed for PPS in the blends. Although the annealing temperature and time as well as the heating rate of DSC scanning are different, the lower melting peak temperature of PPS in the blend is higher than that of pure PPS and the higher melting peak temperature is lower than that of pure PPS. It is suggested that PA6 can accelerate the cold‐crystallization of amorphous PPS due to the possible presence of interfacial interaction between the component polymers to induce the heterogeneous nucleation, and increase the perfection of PPS crystals. The multiple melting behavior of PPS in the blends are explained by recrystallization. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1579–1585, 2000     

Investigation on particular morphology of immiscible polyamide 12/polystyrene blends

In this article, a particular phase morphology of immiscible polyamide 12/polystyrene (PA12/PS) blends prepared via in situ anionic ring-opening polymerization of Laurolactam (LL) in the presence of PS was investigated. SEM and FTIR were used to analyze the morphology of the blends. The results showed that PS is dispersed as small droplets in the continuous matrix of PA12 when PS content is less than 5 wt %. When the PS content is higher than 10 wt %, two particular phase morphologies appeared. First, dispersed PS-rich particles with the spherical inclusions of PA12 can be found when PS content is between 10 wt % and 15 wt %. Then, the phase inversion (the phase morphology of the PA12/PS blends changes from the PS dispersed/PA12 matrix to PA12 dispersed/PS matrix system) occurred when PS content is higher than 20 wt %, which is completely different from traditional polymer blends prepared by melt blending. The possible reason for the particular morphology development was illuminated through phase inversion mechanism. Furthermore, the stability of the phase morphologies of the PA12/PS blends was also investigated. SEM showed that the particular morphology is instability, and it will be changed upon annealing at 230°C for 30 min. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Achieving compatibility in blends of low‐density polyethylene/polyamide‐6 with addition of ethylene vinyl acetate

Polymer alloys and blends, whose major advantage is the potential of achieving a range of physical and mechanical properties, have continued to be a subject of interest over recent years. Addition of a block or graft copolymer, with chemically similar segments to those involved in the polymer blend considered, led to a variety of desirable properties. The copolymer added to the blend functioned to promote a homogeneous dispersion of the constituent phases and to enhance their mutual adhesion. Such agents that enable better dispersion in polymer blends are known as compatibilizers. In this study an attempt has been made to improve the compatibility in a polymer blend composed of two normally incompatible constituents, LDPE and PA₆, by addition of a compatibilizer. The compatibilizer agent, ethylene vinyl acetate (EVA), was added to the polymer blend in ratios of 1, 5, and 10% by using a twin‐screw extruder. The effect of EVA on the crystallization of the polymer constituents was observed through DSC examinations. Furthermore, the control sample and all three blends of LDPE/PA₆/EVA were subjected to examinations to obtain their yield and tensile strengths, elasticity modulus, percentage elongation, izod impact strength, hardness, and melt flow index. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1748–1754, 2001     

Effects of composition of modified polyamide on barrier properties of polyethylene/modified polyamide blends

A systematic study on the effects of types and contents of compatibilizer precursors (CPs) on degrees of crystallinity (W_c), melt shear viscosities (η_s), and permeation barrier properties of modified polyamides (MPAs) and on their corresponding morphology and barrier properties of bottles blow-molded from polyethylene (PE)/MPA blends is reported. Two alkylcarboxyl-substituted polyolefins were selected as CPs to modify PA and to improve its permeation resistance to xylene by the “reactive extrusion” process. The barrier improvements of MPAs prepared in this study depend significantly on the type and content of CP present in the MPA. A maximum improvement in barrier properties of each MPA series samples were found as the contents of CP reached an “optimum” value. On the other hand, it is interesting to note that bottles blow-molded from PE/MPA series samples exhibited better barrier properties because the MPAs used were associated with better permeation resistance to xylene. The melt shear viscosities of MPAs were found to depend on the type of CP used and increase with increasing CP contents. In contrast, the W_c of MPAs decreased with increasing CP contents. Further analysis of the fracture surfaces of bottles blow-molded from PE/MPA blends also indicated that the morphology of MPA laminas depended on the type of CP present in the MPA, and these MPA laminar structures became clearer as the contents of CPs increased. Possible mechanisms accounting for the interesting behaviors described above are discussed. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 1531–1540, 1997     

Influence of blend composition on the mechanical properties and morphology of PC/ASA/SAN ternary blends

Bisphenol A polycarbonate/acrylonitrile–styrene–acrylic/styrene–acrylonitrile copolymer (PC/ASA/SAN) ternary blends were prepared over a range of compositions via mixing PC, SAN, and ASA copolymer by melt blending. An analysis was made on the mechanical properties and morphology of the blends. Special care was taken to make comparisons of the morphologies and properties of blends with different SAN content. When a small amount SAN was introduced to PC/ASA blends, the dispersion condition of ASA in the matrix was improved and a better integrated mechanical properties was realized. Further increasing the SAN content led to a decrease of impact strength, which was due to the changing of the morphology of the blends and the inherent brittleness of matrix. The study about the effect of ASA content on the properties of PC/ASA/SAN blends showed that the blend with 20 wt% ASA had good mechanical properties.     

AN含量对PVC/SAN共混物相容性的影响

采用乳液聚合技术合成了一系列不同丙烯腈（AN）含量的苯乙烯-丙烯腈（SAN）共聚物,将其与聚氯乙烯（PVC）熔融共混,形成PVC/SAN共混物,并引入增塑剂邻苯二甲酸二辛酯（DOP）。通过动态力学分析仪（DMA）和扫描电子显微镜（SEM）对共混物的玻璃化转变温度和相结构进行表征,考察不同AN含量对PVC/SAN共混物相容性的影响。     

Effects of compatibilizer precursors on the barrier properties and morphology of polyethylene/polyamide blends

Summary A systematic investigation on the effects of type of compatibilizer precursors (CP) upon the barrier properties and morphology of PE/PA blends was reported. Three alkyl carboxyl-substituted polyolefins were selected to modify PA in a twin screw extruder by reactive extrusion process. The barrier property of the modified PA (MPA) was better than pure PA, and the amount of barrier improvement of the blend of PE and MPA dependended significantly on the barrier property of the MPA prepared. The extent of mixing PE and MPA before blow-molding has a significant effect on its corresponding barrier properties. Further analysis of the fracture surfaces indicated that a more demarcated laminar structure of MPA dispersed in PE matrix is essential for better barrier properties of PE/MPA blends. It is not completely clear how the type of CP added affects the barrier properties of MPAs. However, it is suggested that long PA sequence with shorter grafted CP chain and high normalized grafting efficiency of MPA are essential for preparing a clear laminar structure of MPA, and a good barrier properties of PE/MPA blends.     

Morphological and mechanical properties of PP/ABS blends compatibilized with PP‐g‐acrylic acid

Polypropylene (PP) and acrylonitrile–butadiene–styrene (ABS) blends were prepared by a melt extrusion process. PP‐g‐acrylic acid was used as a compatibilizer. Blends with various compositions of PP, compatibilizer, and ABS were prepared and studied for morphological and mechanical properties. PP‐rich ternary blends showed good morphological and mechanical properties. The use of 5 wt % PP‐g‐acrylic acid as a compatibilizer resulted in a fine and homogeneous dispersion of the ABS phase in the PP phase. The experimental data of the tensile modulus showed good agreement in PP‐rich compositions with that generated from Kerner's model with perfect adhesion. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1731–1741, 2001     

Thermal behavior and morphology of polyamide 6 based multicomponent blends

The thermal behavior and morphology of multicomponent blends based on PA6, polyamide 6 (PA6)/styrene–acrylonitirle copolymer (SAN), PA6/acrylonitrile–butadiene–styrene terpolymer (ABS), and their compatibilized blends with styrene–acrylonitrile–maleic anhydride copolymer (SANMA) were studied using DSC and SEM. The blends were prepared in a twin‐screw extruder under similar processing conditions, keeping the PA6 content fixed at 50 wt %. It was found that, in all the blends, the second component had a nucleating effect and improved the overall degree and rate of crystallization of PA6, whereas addition of a compatibilizer slightly diminished these effects and resulted in significant changes in the blend morphology. The nucleating effect and consequent changes in the crystallization behavior was attributed to the presence of SAN, which is a common component in all the blends. The T_g of PA6 in the blends with a cocontinuous morphology, due to the connectivity between the phases, is higher than in the blends with a disperse‐type morphology. The compatibilized blends have a lower crystallization rate and nucleation ability with a cocontinuous morphology, whereas the uncompatibilized blends have a higher crystallization rate with a higher nucleation ability and a disperse and/or a coarse cocontinuous morphology. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2753–2759, 2002