Structure and property development of aromatic copolysulfonamide fibers during wet spinning process

The structure and performance changes of aromatic copolysulfonamide (co‐PSA) fibers that occurred during wet spinning process have been studied. While using different length scale characterization, including scan electron microscopy (SEM), wide‐angle X‐ray scattering (WAXS), and small‐angle X‐ray scattering (SAXS), it was found that the molecular chains of co‐PSA formed an isotropic network during coagulation which further lead to extension and orientation of these chains during the subsequent stretching. As a result, only after heat stretching and heat setting the molecular chains tended to pack into crystal lattice in the fibrils. This gave rise to a much denser structure along the spinning line and the glass transition temperature of co‐PSA fibers increased a little after heat setting. Before heat stretching, the co‐PSA fibers were in amorphous state, and only the amorphous orientation was observed within the fibers. After heat stretching at the temperature higher than T_g, the fraction of amorphous region decreased, and the crystal structure formed in the fibers, which became more perfect during heat setting. The structure development during spinning process contributed toward the improvement of thermo‐mechanical stability, tenacity and modulus of the co‐PSA fibers. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42343.     

Cellulose fibers from cellulose/1‐ethyl‐3‐methylimidazolium acetate solution by wet spinning with increasing spinning speeds

Cellulose fibers from cellulose/1‐ethyl‐3‐methylimidazolium acetate solution were prepared by wet spinning with increasing extrusion speeds and draw ratios. The effects of spinning speeds on the structures and mechanical properties of these fibers were investigated by using scanning electron microscopy, wide angle X‐ray diffraction, birefringence, thermogravimetric analysis, tensile‐fineness tester, and wet friction. The results showed that the crystallinity, orientation, and mechanical properties of the fibers were improved with increasing draw ratio. The break draw ratios, degrees of crystallinity and orientation, tenacities, and wet friction time of the cellulose fibers decreased with increasing extruding speeds. The wet friction time decreased with increasing draw ratio and decreased faster under higher extrusion speed. Due to the high dope concentration and the increased draw ratio, the maximum tenacity of the regenerated cellulose fibers reached 2.73 cN/dtex. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40225.     

Effects of fullerene derivatives on the gas permeability of thermoplastic polyurethane elastomers

In an effort to improve the gas barrier properties of thermoplastic polyurethane (TPU) elastomers, fullerene derivatives were added as fillers, and the resulting O₂ and CO₂ permeabilities were analyzed. The addition of 5 wt % polyhydroxylated fullerene {fullerenol [C₆₀(OH)_n] mixture, where n = 6–12} decreased the gas permeability by approximately 10–20%. According to the hole volumes computed with the results from positron annihilation lifetime spectroscopy, the addition of fullerene derivatives did not produce any changes in the hole volumes of the TPUs. Thus, the reduction in the TPU gas permeability was not caused by changes in the hole volumes. Instead, an inhibited diffusion of gas molecules by fullerene particles was deduced as the cause of the decrease in gas permeability from changes in the diffusion coefficient with temperature. The addition of urethanized fullerene, prepared through the chemical modification of fullerenol, markedly affected the TPU gas barrier properties. As compared to fullerenol addition, the gas barrier properties improved approximately fourfold for O₂ and approximately fivefold for CO₂. These results suggest that the dispersability of urethanized fullerene in TPU was higher than that of fullerenol. We found that the gas barrier properties were independent of the structure of polyol. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 39986.     

Study of the coagulated structure and fiber strength with wet spinning of aliphatic polyketone with aqueous composite metal salt solutions

Poly(1‐oxotrimethylene) (ECO) was dissolved in aqueous calcium chloride (CaCl₂)/zinc chloride (ZnCl₂) composite metal salt solutions, and the solutions had phase‐separation temperatures greater than 0°C. A higher proportion of CaCl₂ with respect to ZnCl₂ increased the phase‐separation temperature of the ECO solutions. When wet spinning was carried out with a coagulation bath at 2°C, an ECO solution with a higher phase‐separation temperature tended to produce greater ECO fiber strength. Therefore, a higher phase‐separation temperature resulted in coagulated filaments with a denser and more homogeneous cross‐sectional structure. When the metal salt concentration of the coagulation bath was increased with an ECO solution with a phase‐separation temperature of 22°C and a coagulation‐bath temperature of 2°C, the strength of the ECO fibers tended to be lower. Although little difference was observed in the uniformity of the fiber cross sections, a higher metal salt concentration in the coagulation bath facilitated greater spherical growth of the coagulated particles. Large, spherical coagulated particles promoted defects during drawing and thus lowered the strength of the ECO fibers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1250–1258, 2005     

Carbon fibers derived from UV‐assisted stabilization of wet‐spun polyacrylonitrile fibers

A rapid, dual‐stabilization route for the production of carbon fibers from polyacrylonitrile (PAN) precursor fibers is reported. A photoinitiator, 4,4′‐bis(diethylamino)benzophenone, was added to PAN solution before the fiber wet‐spinning step. After a short UV treatment that induced cyclization and crosslinking at a lower temperature, precursor fibers could be rapidly thermo‐oxidatively stabilized and successfully carbonized. Scanning electron microscopy micrographs show no deterioration of the microstructure or hollow‐core formation in the fibers due to UV treatment or presence of photoinitiator. Fast‐thermally stabilized pure PAN‐based carbon fibers show hollow‐core fiber defects due to inadequate thermal stabilization, but such defects were not observed in carbon fibers derived from fast‐thermally stabilized fibers that contained photoinitiator and were UV treated. Tensile testing results confirm that fibers containing 1 wt % photoinitiator and UV treated for 5 min display higher tensile modulus than all other sets of thermally stabilized and carbonized fibers. Wide‐angle X‐ray diffraction results show a higher development of the aromatic structure and molecular orientation in thermally stabilized fibers. No significant increase in interplanar spacing or decrease in crystals size were observed within the UV‐stabilized carbon fibers containing photoinitiator, but such fibers retain a higher extent of molecular orientation when compared with control fibers. These results establish for the first time, the positive effect of the external addition of photoinitiator and UV treatment on the properties of the PAN‐based fibers, and may be used to reduce the precursor stabilization time for faster carbon fiber production rate. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40623.     

Designing index of void structure and tensile properties in wet‐spun polyacrylonitrile (PAN) fiber. I. Effect of dope polymer or nonsolvent concentration

An index Xη^?1 with numerator calculated solely from solubility parameters and denominator measured by on‐line viscosity of the fiber precursor in coagulation medium was defined as an indicator of the fiber structure and tensile properties. The Xη^?1 values of wet‐spun and wound polyacrylonitrile fibers from their dimethylformamide solutions with different polymer concentrations (series A) or nonsolvent concentrations in 10 vol % polymer solutions (series B) into water with draw ratio of one were determined and compared with the corresponding fiber structure and tensile properties. The Xη^?1 value of about 0.8 × 10⁶ s^?1 led to finger‐like structure with overall fiber porosity of 82 vol %. By reducing Xη^?1 through dope polymer concentration enhancement to 20 vol %, overall fiber porosity decreased to 62 vol % via substitution of some micrometer voids with dense polymer ligament. Accordingly, strong fiber modulus and elongation at break enhancement were observed due to structural defect reduction and cohesive energy density increment. On the other hand, dope nonsolvent concentration increment from 0 to 5 vol % at 10 vol % polymer concentration showed minute overall fiber porosity decrement via Xη^?1 increment through micrometer void substitution with nanometer ones (nuclei). Therefore, mild fiber modulus and elongation at break improvements were detected due to defect size reduction which magnifies mechanical properties improvements. Curve fitting of the Wang's second order modulus‐porosity correlation to the as‐spun fibers modulus‐porosity data verified the solid–liquid phase separation through nuclei growth‐resistance as the main governing morphological evolution mechanism. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Structural aspects of mechanical properties of iPP‐based composites. I. Composite iPP fibers with VGCF nanofiller

Nanocomposite fibers consisting of isotactic polypropylene (iPP) as a matrix filled with vapor grown carbon nanofibers (VGCF) have been prepared and their fine crystalline structure and mechanical properties characterized. The obtained results point out that the VGCF oriented along the fiber extrusion direction induce crystallization in the surrounding iPP matrix in a special way leading to the formation of oriented iPP α‐transcrystallite layers. The VGCF content and the draw ratio (DR) affect the textural properties of the composite material and lead to the formation of an anisotropic structure. The improvements of the mechanical properties of the composite fibers in both undrawn and drawn states are attributed to the VGCF aligning effect during extrusion, which produces highly oriented iPP crystalline structure, rather than to the reinforcing effect of the nanofibers. A new detailed scheme explaining the changes in tensile strength from the structural point of view is proposed. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41865.     

Performance and structure changes of the aromatic co‐polysulfonamide fibers during thermal‐oxidative aging process

The changes in performance during thermal‐oxidative aging process of the aromatic co‐polysulfonamide (co‐PSA) fibers over a broad temperature range from 250 °C to 320 °C have been investigated. In addition, the mechanism of thermal‐oxidative aging process has been studied by using structural information obtained from the fibers at varying length scales. The results showed that a significant reduction in tensile strength was observed compared with that of initial modulus during aging process. Macroscopically, thermal‐oxidative aging mainly causes color changes of fibers and thermally induced macro defects begin to appear only at 320 °C for 100 h. On a micro level, the crystal structure of fibers remained stable and did not show significant changes expect that aging at 320 °C. In addition, thermo‐degradation as well as crosslinking has been observed primarily in amorphous region. With the increase of temperature and time duration, the crosslinking became more dominant and crosslinking density increases. Correspondingly, the fibril length decreases due to degradation and then increases due to the formation of crosslinked structures within the fibers. The results suggest that molecular degradation is the main cause of strength loss and the formation of crosslinking structure within the fibers contributes to the retention of modulus and improvement of creep resistance. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44078.     

Synthesis and structural peculiarities of 1,1‐dimethylhydrazine‐based polyurethanes

Novel polyurethanes (PUs) based on poly(oxytetramethylene glycol), 4,4′‐methylenediphenyl diisocyanate, and 1,1‐dimethylhydrazine (DMH) were prepared. Stoichiometric (1 : 1) and nonstoichiometric (2 : 1 to 20 : 1) prepolymer/DMH ratios were studied. The number‐average molecular masses and possible structures of the obtained polymers were evaluated by potentiometric nonaqueous titration analysis of terminal groups, the Kieldal method (the evaluation of the nitrogen atom content), the aminolysis method, viscosimetry, IR spectroscopy, rheology, and small‐angle X‐ray scattering. Only in the case of the stoichiometric (1 : 1) ratio was a low‐molecular‐mass PU with a linear structure formed, whereas for all studied nonstoichiometric ratios, PUs with branched structures were formed. The level of hard and flexible block segregation increased with the increase in the prepolymer/DMH ratio. Dielectric results for the dynamic glass transition and water sorption measurements provided additional support to the structural studies. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and characterization of nanosilica/waterborne polyurethane end‐capped by alkoxysilane via a sol‐gel process

A novel method was used to synthesis nanosilica/waterborne polyurethane (WPU) hybrids by in situ hydrolysis and condensation of tetraethyl orthosilicate (TEOS) and/or 3‐aminopropyltriethoxylsilane bonding at the end of the WPU molecular chain. The hybrid was characterized by scanning electron microscopy, energy dispersive spectroscopy (EDS), transmission electron microscopy, Fourier transform infrared spectroscopy (FTIR), and X‐ray photoelectron spectroscopy (XPS). The results showed that the nanosilica/WPU hybrids with well‐dispersed nanosilica particles were synthesized, in which the particles had typical diameters of about 50 nm. In addition, XPS and FTIR analyses demonstrated that chemical interaction occurred between WPU and silica. The effects of TEOS on surface wettability, water resistance, mechanical strength, and thermal properties of the hybrid were also evaluated by contact angle measurements, water absorption tests, mechanical tests, and differential scanning calorimetry, respectively. An increase in advancing contact angles, water resistance, and tensile strength, as well as decrease in elongation at break and glass transition temperature, were obtained with the addition of TEOS. Water absorption decreased from 17.3 to 5.5%. The tensile strength increased to a maximum of 29.7 MPa, an increase of about 34%. Elongations at break of the hybrids decreased 191%. These results were attributed to the effects of the nanosilica and the chemical interaction between WPU and silica. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

On the issue of urea phase connectivity in formulations based on molded flexible polyurethane foams

Lithium chloride was added to systematically alter the phase separation behavior, and hence, the nature of urea phase connectivity, in a series of plaques based on molded flexible polyurethane foam formulations. The plaques prepared were found to possess varied levels of urea phase connectivity that was examined at different length scales using several characterization techniques. SAXS, TEM, and t‐AFM were used to show that addition of LiCl systematically reduced the formation of the urea aggregate structures typically observed in flexible polyurethane foam formulations and thus led to a loss in urea phase connectivity at the macrolevel. SAXS, DSC, and DMA revealed that formulations with and without LiCl exhibited similar interdomain spacings and soft segment glass transitions, suggesting that incorporation of LiCl did not prevent the plaques from undergoing partial microphase separation. WAXS demonstrated that addition of LiCl led to a loss in the local ordering of the hard segments within the microdomains, i.e., it led to a reduction of microlevel connectivity or the regularity in segmental packing of the urea phase. High‐magnification t‐AFM images showed that increasing the LiCl content dispersed the urea component more homogeneously and in a more uniform manner in the polyol matrix, and thus altered the connectivity of the urea phase at the microdomain level. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2956–2967, 2002     

Study on fiber structure formation in wet spinning of aliphatic polyketone using aqueous solution of complex metal salts—Characteristics of solid structure formation in drying step and its effects on superdrawing step

Solid structure formation in the drying step for wet spinning of poly(1‐oxotrimethylene) using as a solvent an aqueous solution of complex metal salts of calcium chloride/zinc chloride was studied. Because the degree of structural densification and the crystal structure both differ depending on the drying temperature, the drying temperature had a major effect on the drawing behavior and the strength achieved after drawing. With higher drying temperature, the denseness increased due to smaller voids in the dried undrawn fiber, while there was also a tendency toward higher strength with respect to the draw ratio. However, an excessively high drying temperature altered the crystal structure from a rough crystalline form to a dense crystalline form and reduced both the maximum draw ratio and strength. Mechanical cleavage of the molecular chains occurred between the ethylene groups and carbonyl groups of the main chains in the drawing step. This cleavage made it possible to suppress the inhibition of drawing due to entanglement of the molecular chains, thereby enabling superdrawing to afford a high performance fiber. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 446–452, 2004     

Siloxane‐based segmented poly(urethane‐urea) elastomer: Synthesis and characterization

A series of segmented poly(urethane‐urea) block copolymers were synthesized with varying proportions of polydimethylsiloxane diols in combination with polytetramethylene ether glycol (PTMG) using 4,4'‐methylenediphenyl diisocyanate followed by chain extension with a (50:50 mol %) mixture of 4,4'‐methylene‐bis(3‐chloro‐2,6‐diethylaniline) (M‐CDEA) and 1,4‐butanediol (BD). The molecular structures of polydimethylsiloxane urethane‐ureas were characterized by ATR‐FTIR and ¹H‐NMR spectroscopic techniques. Distribution of siloxane domain and its influence on surface roughness were investigated by scanning electron microscopy (SEM) and atomic forced microscopy (AFM), respectively. The mechanical and thermal properties of the elastomers were studied by thermogravimetric analysis, dynamical mechanical thermal analysis, and tensile measurement. The results showed that by incorporation of polydimethylsiloxane diol and M‐CDEA chain extender in polyurethane formulation, some improvements in thermal stability, fire resistance and surface hydrophilicity were achieved. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1743–1751, 2013     

Shape memory crosslinked polyurethanes containing thermoreversible Diels‐Alder couplings

Crosslinked polyurethanes (PUs) containing irreversible (allophanate) and reversible Diels‐Alder chemical bonds were synthesized using various diisocyanates (methylene diphenyl diisocyanate MDI, 1,6‐hexamethylenediisocyanate HDI) and poly(?‐caprolactone) ((PCL) with different molecular weights (M_n = 10 kg/mol, 25 kg/mol, 50 kg/mol) as diol component. The melting/crystallization of PCL and the reversible DA bonds acted as temperature‐activated switches for shape memory performances, while allophanate network provided the permanent crosslinks for these PUs. The reversible DA bonds were obtained by the reaction of diisocyanate‐ended prepolymers with furfurylamine (FA) followed by the addition of bismaleimide (BMI). The permanent crosslinks between the linear chains containing DA bonds were achieved using additional amounts of diisocyanates (MDI or HDI). The above reaction path was supported by infrared spectroscopic results and swelling experiments. Tensile mechanical and shape memory properties in tension of the PUs were determined and discussed as a function of composition and crosslink densities deduced from swelling and dynamic mechanical analysis. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44145.     

Formation of melt and solution spun polycaprolactone fibers by centrifugal spinning

Nano‐ and microfibers have a myriad of applications ranging from filtration, composites, energy harvesting, to tissue engineering and drug delivery. Electrospinning, the most common method to produce such fibers, has many limitations including low fiber output and solvent dependency. Centrifugal spinning is a new technique that uses centrifugal forces to form nano‐ and microfibers both from solution and the melt. In this work, the effect of melt temperature, collector distance, rotation speed, and concentration (for polymer solutions) of polycaprolactone were evaluated with respect to fiber morphology, diameter, alignment, and crystallinity. The fiber diameter generally decreased with increasing rotation speed and reduced concentration. Crystallinity for spun fibers decreased compared to the bulk polymer. Fiber alignment was improved with rotation speed for the melt‐spun fibers. The fiber mats were evaluated as tissue scaffolds with neuronal PC12 cells. The cells adhered and extended neurites along the fibers for both melt and solution‐spun scaffolds. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41269.     

Thermal and dielectric properties of polycarbonatediol polyurethane

The dielectric relaxation behavior of segmented polyurethane has been studied using Broad‐Band Dielectric Spectroscopy in the frequency domain, 10^?2 to 10⁸ Hz, and in the temperature range of ?120 to 140°C. The spectra show three secondary processes (δ, γ, and β) followed by the α relaxation and conductive processes. The Havriliak‐Negami (HN) phenomenological equation was used in order to characterize all the processes. The δ, γ, and β relaxations are probably associated with (i) local motions of the main chain (ii) motions of the carbonate group in the soft phase and (iii) reorientational motions of water molecules. The microphase separated morphology associated with soft and hard domains is reflected in the dielectric spectra, at high temperatures, by the presence of the Maxwell‐Wagner‐Sillars (MWS) interfacial polarization process. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42007.     

Influence of epichlorohydrin content on structure and properties of high‐ortho phenolic epoxy fibers

The high‐ortho phenolic epoxy fibers (HPEFs) were prepared by the crosslinking of heat‐meltable spun filaments derived from melt‐spinning of the novolac epoxy resins copolymerized among phenol, formaldehyde, and epichlorohydrin (ECH) in the presence of zinc acetate and sulfuric acid catalyst, and cured in a combined solution of formaldehyde and hydrochloric acid. The resulting fibers were heat‐treated in N₂ at elevated temperature. Infrared (IR) spectrometer, thermogravimetric analysis (TGA), scanning electron microscope (SEM), and electrical tensile strength apparatus were employed to characterize the change of functional groups, thermal performance, microstructure of fibers, and mechanical properties. The results show that the addition of ECH in the precursor resin can increase the content of long alkyl ether linkage, and gain the peak of thermal stability and mechanical strength. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43375.     

Preparation and characterization of high‐selectivity hollow fiber composite nanofiltration membrane by two‐way coating technique

A novel coating technique, named as two‐way coating (TWC), was explored to prepare hollow fiber composite (HFC) nanofiltration (NF) membrane through interfacial polymerization from piperazine (PIP) and trimesoyl chloride (TMC) on the lumen side of hollow fiber polysulfone ultrafiltration membrane with an effective membrane area of 0.4 m². The optimum preparation conditions were systematically investigated and obtained as follows: PIP 0.023 mol/L, TMC 0.0057 mol/L, air blowing rate 2.7 m/s for 30 min after aqueous coating, aqueous coating pressure 0.1 MPa, organic solution flowing rate 0.32 m/s, and heat treating time 3 min. The resultant HFC membrane showed a high selectivity of divalent ion and monovalent ion. Salt rejections of MgSO₄ and NaCl were 98.13 and 18.6% with the permeate flux of 32.6 and 40.2 L m^?2 h^?1 at 0.7 MPa, respectively. Field emission scanning electron microscopy images indicated that composite membrane prepared by TWC technique had a uniform active layer from the upper end to the bottom of the hollow fiber. And the salt rejection and permeate flux showed almost no difference between different membrane sections. Stability results suggested that good reproducibility could be obtained by TWC technique for the preparation of high‐performance HFC NF membrane. The resultant NF membrane showed a high removal rate of chemical oxygen demand and chroma of landfill leachate which were approximately 100%. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41187.     

Characteristics of wet‐spun and thermally treated poly acrylonitrile fibers

The performance of carbon fibers depends on the quality of the precursor and the conditions of the thermal treatment. In detail, for a PAN precursor fiber the viscosity of a spinning dope and the draw ratio during the spinning process needs to be considered. Through wet spinning, different types of PAN precursor fibers with defined spinning parameters, including solid content, solvent content in a bath, and especially draw ratio resulting in defined cross section diameters, were fabricated and analyzed with tensile tests, density investigations, SEM, TGA‐MS, FTIR, and XRD. The results show that the mechanical properties of the fibers correlate to crystallinity. The cross section diameter is strongly related to the morphology of the fibers after thermal treatment. By extending the postdrawing of PAN fibers high tenacities were obtained at the cost of the cross section shape. In addition, TGA measurements reveal trapped residues of the wet spinning process as well as show several chemical reactions takes place at the same time at different temperatures. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43698.     

Composites based on eucalyptus tar pitch/castor oil polyurethane and short sisal fibers

Polymeric materials are being developed with renewable resources to promote industrial progress with environmentally friendly technologies. For this reason, polyurethane samples were prepared with 4,4′‐diphenylmethane diisocyanate (NCO/OH = 1), eucalyptus tar pitch (biopitch), castor oil as a polyol, and dibutyltin dilaurate as a catalyst. These materials were reinforced with different contents of short sisal fibers (0, 2.5, 5.0, 7.5, and 10.0%) and were prepared by resin‐transfer molding. The composites were characterized by IR absorption spectroscopy, thermal analysis (thermogravimetry and differential scanning calorimetry), impact resistance, scanning electron microscopy, and water absorption resistance. These materials showed hydrophobic characteristics, despite the addition of sisal fibers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3797–3802, 2003