Recycled polypropylene reinforced with curaua fibers by extrusion

Curaua fibers were studied as reinforcing agents for postconsumer polypropylene. The composites were processed by extrusion. The composite properties were investigated by mechanical tests, thermal methods, melt flow index, surface morphology, and water uptake. The variables studied were as follows: fiber contents (10 to 40 wt %), fiber surface treatment, initial fiber length, and modification of the polypropylene matrix. The treatment of the fiber with 5 wt % NaOH aqueous solution did not improve fiber‐matrix adhesion and the composites using 20 wt % of untreated curaua fibers presented the better mechanical properties. Feeding the extruder with fibers having shorter lengths (0.01–0.4 mm) produced better fiber dispersion, improving the mechanical properties of the composites. Composites prepared using fibers without surface treatment with postconsumer polypropylene and with polypropylene modified with maleic anhydride showed mechanical properties and water uptake similar to composites using the same polymer reinforced with other lignocellulosic fibers. The extrusion process caused also partial fibrillation of the fibers, improving their aspect ratio. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Mechanical properties of polypropylene composites based on natural fibers subjected to multiple extrusion cycles

The influence of multiple extrusion cycles on the behavior of natural fibers‐reinforced polypropylene was studied. Composites were fabricated with 20 wt % of flax fibers. Final fibers dimensions (length and diameter) were measured by means of optical microscopy. Mechanical properties of matrix and composites were measured after each extrusion cycle. It was observed that the elastic modulus increased by fibers incorporation. The elastic modulus of the matrix was higher after the first process cycle than that of the virgin material, mainly because of chain scission. In the next cycles, the modulus kept constant. On the other hand the elastic modulus of the composite after a single extrusion step was lower than that predicted by the Halpin–Tsai model probably because of a poor mixing and to low adhesion at the fiber–matrix interface. In the following two steps, modulus increased because the better fiber dispersion was observed. For the final two extrusion cycles, the slow decrease in this property was correlated with the darkening and poor organoleptic properties observed as a result of thermal degradation. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 228–237, 2007     

Biodegradability studies on natural fibers reinforced polypropylene composites

Various composites of polypropylene (PP) produced using natural fibers such as pineapple leaf fiber, banana fiber, and bamboo fiber were studied for their degree and rate of aerobic biodegradation. Composites used contained 10, 15, and 50% volume fractions of pineapple leaf fiber, banana fiber, and bamboo fiber, respectively, which are the optimum fiber percentages of the respective composites as reported by these authors in their previous works. Cellulose has been used as positive reference material. All the composites exhibited partial biodegradation in the range of 5–15% depending on the fiber content. Degradation had not taken place in the covalent ester linkages between the natural fiber and the MA‐g‐PP compatibilizer but in those areas of the fibers which have remained only physically embedded in the resin matrix. Thus, although natural fibers reinforced PP composites are not excellent biodegradable material, they can address to the management of waste plastics by reducing the amount of polymer content used that in turn will reduce the generation of nonbiodegradable polymeric wastes. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

PP链结构对反应挤出制备长链支化PP的影响

以过氧化二异丙苯(DCP)为引发剂、1,4-丁二醇二丙烯酸酯(BDDA)为接枝单体,通过反应挤出制备长支链聚丙烯(PP),研究了PP链长及主链中乙烯嵌段含量对PP长链支化程度的影响。随着PP树脂分子链长度降低以及乙烯嵌段含量增加,PP大分子自由基发生接枝和双基偶合扩链反应的几率增大,导致BDDA在PP主链上的接枝率提高,反应挤出产物的熔体弹性效应增强以及在Cole-Cole曲线出现上翘所对应的动态黏度降低。黏度降低表明分子链松弛时间增加,PP长链支化程度增大。。     

Plasma modification of cellulose fibers for composite materials

Composites of natural fibers and thermoplastics can be combined to form new enhanced materials. One of the problems involved in this type of composites is the formation of chemical bonds between the fibers and the polymers at the interface. This work presents a study where low energy glow discharge plasmas are used to functionalize cellulose fibers implanting polystyrene between the fibers and the matrix that improve the adhesion of both components. The interface of polystyrene was synthesized by continuous and periodic glow discharges on the surface of the cellulose fibers. The results show that the adhesion in the fiber–matrix interface increases with time in the first 4 min of treatment. However, at longer plasma exposures, the fiber may be degraded reducing the adhesion with the matrix. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3821–3828, 2006     

Morphological investigation of cellulose acetate/cellulose nanocrystal composites obtained by melt extrusion

Composites were prepared from cellulose acetate (CA) and cellulose nanocrystals (CNC) by melt extrusion using two methods for the introduction of CNC: direct mixing and predispersion in CA solution. CNC were isolated using hydrochloric acid to increase thermal stability allowing the composites to be processed above 150 °C. The effect of CNC dispersion on the composites morphology, thermal, and mechanical properties was investigated. Field emission scanning electron microscopy and transmission electron microscopy results indicated that the predispersion method allows better CNC dispersion and distribution when compared to the direct mixture method. In addition, predispersion promotes preferential CNC orientation in relation to the injection flow. The predispersion method also showed a 14% Young's modulus increase in composites containing 15 wt % CNC while no significant change was observed when using the direct mixing. The results obtained in this work show that, to achieve the percolation threshold, nanoparticle distribution is as important as their content. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44201.     

Effect of polytetrafluoroethylene on the foaming behaviors of linear polypropylene in continuous extrusion

Linear polypropylene (PP) foams, blown in the continuous extrusion process using supercritical CO₂ as the blowing agent, exhibited poor cell morphology and narrow foaming window, because of their low melt strength. In this study, polytetrafluoroethylene (PTFE) was blended with PP resin with the aim of improving the foaming behavior of PP. It was found that the PTFE particles were deformed into fine fibers under shear or extensional flows during the extrusion process, which significantly increased the melt strength of PP from 0.005 N to 0.03 N (PP/PTFE with PTFE content of 4.0 wt %) at 230°C. The experimental results indicated that the presence of PTFE improved the cell morphology of PP foams and broadened the foaming window of PP. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Self-reinforcement of polypropylene by flow-induced crystallization during continuous extrusion

Self-reinforced polypropylene (PP) sheets have been prepared from melt flow-induced crystallization through a conical slit die fed by a conventional extruder. Their structure and properties, influenced by the die pressure ranging from 20 to 50 MPa and die outlet temperature, are studied by scanning electron microscopy observation, differential scanning calorimetry analyses, tensile strength, and light transmittance measurements. At a die outlet temperature of 162°C and a pressure above 30 MPa, conspicuous increases in the melting peak, tensile strength, and light transmittance (they can be used to characterize the self-reinforcement degree of sheet) are observed. The self-reinforcement degree, however, increases only slightly with increasing pressure as it exceeds 40 MPa. Raising the die outlet temperature from 162 to 172°C results in a further increase in the self-reinforcement degree (for example, a highest tensile strength of 288 MPa) while keeping the pressure at 40 MPa, so bulk PP materials with high properties can be produced from continuous melt extrusion under pressures lower than 40 MPa. Furthermore, the melt temperature plays an important role in determining the properties of self-reinforced polymeric materials. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:2111–2118, 1998     

Effect of natural fibers on thermal and mechanical properties of natural fiber polypropylene composites studied by dynamic mechanical analysis

The present study deals with the effects of natural fibers on thermal and mechanical properties of natural fiber polypropylene composites using dynamic mechanical analysis. Composites of polypropylene and various natural fibers including kenaf fibers, wood flour, rice hulls, and newsprint fibers were prepared at 25 and 50% (by weight) fiber content levels. One and two percent maleic anhydride grafted polypropylene was also used as the compatibilizer for composites containing 25 and 50% fibers, respectively. Specimens for dynamic mechanical analysis tests were cut out of injection‐molded samples and were tested over a temperature range of ?60 to +120°C. Frequency of the oscillations was fixed at 1 Hz and the strain amplitude was 0.1%, which was well within the linear viscoelastic region. The heating rate was 2°C/min for all temperature scan tests. Storage modulus (E′), loss modulus (E″), and mechanical loss factor (tan δ) were collected during the test and were plotted versus temperature. An increase in storage and loss moduli and a decrease in the mechanical loss factor were observed for all composites indicating more elastic behavior of the composites as compared with the pure PP. Changes in phase transition temperatures were monitored and possible causes were discussed. Results indicated that glass transition was slightly shifted to lower temperatures in composites. α transition temperature was higher in the case of composites and its intensity was higher as well. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4341–4349, 2006     

A die rotating system for moderations of extrusion load and pressure drop profiles for molten PP and wood/polypropylene composites in extrusion processes

A die‐rotating system was proposed in this work for moderations of extrusion forces and entrance pressure drop for molten polypropylene (PP) and wood/polypropylene (WPP) composites in a capillary rheometer and a single screw extruder. The effects of processing conditions and wood loading in PP were of our interests. The extrusion force and entrance pressure drop with and without the die rotating system were monitored in real‐time. This was the first time that the die‐rotating system was used for processing of highly viscous wood/polymer composite materials. It was found that the flow properties of the molten PP and WPP composites obeyed pseudoplastic non‐Newtonian behavior. The behavior was more obvious at wood contents of above 6 wt % and in the capillary rheometer. The rotation of the die could moderate the extrusion load by 60% and entrance pressure drop by 20% in the capillary rheometer, and the entrance pressure drop by 30% in the single screw extruder, especially at the conditions where the viscosities of the WPP and the extrusion rate were high. Greater fluctuations in entrance pressure drop caused by die rotation were observed in the single screw extruder. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci 120:1006–1016, 2011     

Effect of fiber/matrix chemical modification on the mechanical properties and water absorption of extruded flax/polypropylene composite

Compound of flax/polypropylene (PP) is characterized concerning the mechanical properties of stiffness, strength, and impact in addition to the water absorption behavior. Manufacturing takes place by twin‐screw extruder. The extruder screw layout is modified through different kneading elements to get high fiber aspect ratio. Sodium hydroxide solution was used as a washing solution for the flax fibers' surfaces. Both fiber and matrix are chemically modified. Selected groups of the fibers were further treated using trimethoxyvinylsilan TMVS and acrylic acid AA. The PP matrix is also treated with different coupling agents; namely, maleated PP MAPP, TMVS‐MAPP, and acrylic acid‐functionalized PP AAPP. The combinations of different fiber/matrix are extruder compounded, injection molded, and finally tested. Fiber modification seems to be positive with AA‐modified surface. AAPP matrix modification improves the stiffness four times that of the untreated flax/PP. Till 30 and 40 wt %, the more the fiber is the more the strength and stiffness, respectively. MAPP‐modified matrix improves the mechanical properties and keeps low water absorption values. AAPP‐modified matrix shows the best stiffness values. TMVS‐MAPP does not seem to have distinguished improvement compared with MAPP. NaOH‐TMVS/MAPP and NaOH‐TMVS/AAPP systems can serve as alternatives to the normal NaOH/MAPP treatment. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of processing conditions on wood and glass fiber length attrition during twin screw composite compounding

In this study, we compare the effect of twin-screw extrusion processing on the attrition of wood fibers (WFs) with glass fiber. The effects of process variables and screw design on fiber length were investigated by performing a range of dead-stop experiments where the extruder was stopped, opened-up, and compound removed from the screw elements. Fibers, chemically extracted from the polypropylene matrix, were analyzed for length and width using a commercial fiber analyzer. It was found that WF length attrition and composite properties were less affected by screw design and twin-screw processing conditions (feed rate and screw speed) than glass fiber. Length weighted fiber length and X50 length (a measure used in particle size analysis) were equally correlated with process conditions and composite performance for both fiber types. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48551.     

Non‐traditional lightweight polypropylene composites reinforced with milkweed floss

Lightweight composites are preferred for automotive applications due to the weight restrictions and also due to the presence of inherent voids that can enhance the sound absorption of these composites. The density of the reinforcing materials plays a crucial role in such lightweight composites. Milkweed is a unique natural cellulose fiber that has a completely hollow center and low density (0.9 g cm^?3) unlike any other natural cellulose fiber. The low density of milkweed fibers will allow the incorporation of higher amounts of fiber per unit weight of a composite, which is expected to lead to lightweight composites with better properties. Polypropylene (PP) composites reinforced with milkweed fibers have much better flexural and tensile properties than similar PP composites reinforced with kenaf fibers. Milkweed fiber‐reinforced composites have much higher strength but are stiffer than kenaf fiber‐reinforced PP composites. Increasing the proportion of milkweed in the composites from 35 to 50% increases the flexural strength but decreases the tensile strength. The low density of milkweed fibers allows the incorporation of higher amounts of fibers per unit weight of the composites and hence provides better properties compared to composites reinforced with common cellulose fibers with relatively high density. This research shows that low‐density reinforcing materials can more efficiently reinforce lightweight composites. Copyright © 2010 Society of Chemical Industry     

Effect of solvent on morphology of electrospinning ethyl cellulose fibers

The influence of the composition of a multicomponent solvent on the surface morphology and diameter distribution of ethyl cellulose fibers produced by electrospinning technology was investigated. The results showed that the average diameter of the fibers using the multicomponent solvent was thinner than when using either of the two components and the diameter distribution of the fibers became narrower. Tiny tubercles formed on the fiber surface, which may improve the specific surface area and broaden the applications. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1292–1297, 2005     

Effect of silane coupling agents on the properties of pine fibers/polypropylene composites

In the present work, PP‐based composites, reinforced with surface modified pine fibers, have been prepared. The surface of the fibers has been treated with several silane derivatives bearing specific functionalities. ? NH₂, ? SH, long aliphatic chain, and methacrylic group were chosen as functionalities of the silane derivatives for evaluating the compatibility with the polymer matrix. Mechanical analysis, contact angle and XPS spectra, SEM microscopy, and water uptake measurements were used as characterization techniques for evaluating the nature of composites. XPS as well as contact angle measurements demonstrated that pine fibers and silane derivatives were effectively coupled. The mechanical analysis showed an increase in Young's and flexural moduli, by 12% and 130% respectively, and nonsignificant changes in the ultimate tensile strength were noted after surface modification. Water uptake measurements revealed a low water absorption by the materials, always lower than 2 wt %. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3706–3717, 2007     

Jute fiber reinforced polypropylene produced by continuous extrusion compounding,part 1: Processing and ageing properties

This article addresses the processing and ageing properties of jute fiber reinforced polypropylene (PP) composites. The composite has been manufactured by a continuous extrusion process and results in free flowing composite granules, comprising up to 50 weight percent (wt %) jute fiber in PP. These granules have similar shape and diameter as commercially available PP granules. Rheological analysis shows that viscosity of the compounds follows the same shear rate dependency as PP and is on the same level as glass‐PP compounds. The mechanical properties show very little variation and exhibit strength and stiffness values at the upper range of competing natural fiber reinforced compounds for injection molding. The mechanical performance reduces gradually upon prolonged thermal loading and immersion in water. The low water diffusion coefficient of the 50 wt % jute‐PP composites indicates that the fibers are not forming a continuous network throughout the polymer. The jute fibers exhibit a stabilizing effect against ultra violet irradiation (UV) on PP polymer and, as a consequence, the mechanical properties of jute‐PP composites hardly decrease during an accelerated UV ageing test. Bacteria, fungi, and garden mold grow easily on the compound material, but only have a limited effect on mechanical properties. The resistance to growth of bacteria on the materials surface can be increased using a biostabilizer. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of dope extrusion rate on the formation and characterization of polyacrylonitrile nascent fibers during wet-spinning

Polyacrylonitrile nascent fibers were prepared via the wet-spinning technique and a dimethyl sulphoxide/H₂O coagulation bath system was adopted. The objective of this study was to investigate the influence of dope extrusion rates on formation and characterization of nascent fibers. Nine different dope extrusion rates were adopted when other technique parameters were kept steady. The surface morphology of nascent fibers was observed by field emission scanning electron microscopy. The results showed that the dope extrusion rates played significant effects on the cross-section structure, surface morphology, degree of crystallization, and sound velocity of the nascent fibers. With an increase of dope extrusion rate, the surface roughness increased, and the sound velocity had a point of inflexion. Moreover, the degree of crystallization had a maximum when the dope extrusion rate was 5.92 m/min.     

Synthesis and characterization of polypropylene reinforced with cellulose I and II fibers

Recently, cellulose fiber–thermoplastic composites have played an important role in some applications. Plastics reinforced with cellulose and natural fibers have been widely studied. However, composites with regenerated cellulose have rarely been investigated. In this study, the lyocell fiber of Lenzing AG (cellulose II) and its raw material a bleached hardwood pulp (cellulose I) were used as reinforcement materials. The mechanical and thermal properties of polypropylene (PP) reinforced with pulp and lyocell fibers were characterized and compared with regard to the content of the fiber and the addition of maleated polypropylene (MAPP). PPs with cellulose I or II as a reinforcement material had similar mechanical properties. However, when MAPP was used as coupling agent, the mechanical properties of the composites were different. The crystallinity of the composites were determined by differential scanning calorimetry. Cellulose I (pulp) promoted the crystallization of PP, whereas cellulose II did not. MAPP reduced this effect in cellulose I fibers, but it induced crystallization when cellulose II (lyocell) was used as a reinforcement material. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 364–369, 2006     

Effect of compatibilizer on the dispersion of untreated silica in a polypropylene matrix

BACKGROUND: A new processing method for polypropylene–untreated precipitated silica (PP/SiO₂) composites based on the incorporation of a second polymer phase of polyamide 6 (PA6) is presented and compared with a more classic one making use of compatibilizers: glycerol monostearate (GMS), ethylene acrylic acid ionomer (IAAZE) and maleic anhydride grafted polypropylene (MA‐graft‐PP). The effects of processing methods and conditions on the microstructure and properties of PP/SiO₂ composites prepared by melt compounding are investigated with a view to reduce the size of aggregates of silica from the micrometre to the nanometre scale and to improve the link between filler and matrix. RESULTS: On the one hand, the presence of GMS and IAAZE compatibilizers significantly improves the dispersion of the silica particles. On the other hand, when using a PA6 second phase, the SiO₂ particles are dispersed in PA6 nodules. Within these nodules, SiO₂ appears dispersed at the nanoscale but with larger particles (‘aggregates’) of about 200 nm. Significant improvements in tensile strength and modulus are obtained using MA‐graft‐PP compatibilizer. An increase in impact strength is observed in the case of GMS compatibilizer. Thermal parameters indicate also that silica plays the role of nucleation agent for PP matrix. All improvements (tensile strength, modulus and impact strength) increase with the addition of compatibilized PA6 second phase. CONCLUSION: By the incorporation of masterbatch of silica in PA6 as a second polymer polar phase, a successful new production method for PP/SiO₂ nanocomposites has been developed. Interestingly, this method does not require any (expensive) pre‐treatment of the silica. Copyright © 2007 Society of Chemical Industry     

Grafting of maleic anhydride onto polypropylene by reactive extrusion

Maleic anhydride grafting onto polypropylene was conducted in a twin‐screw extruder according to an experimental design in which the maleic anhydride and peroxide concentrations were varied. The modified polypropylene was characterized by FTIR spectroscopy, melt‐flow index measurements, size‐exclusion chromatography, differential scanning calorimetry, and nuclear magnetic resonance. The results showed that only the independent variable peroxide concentration influenced the amount of reacted maleic anhydride, whereas the two variables studied influenced the molecular weight of the grafted polypropylene. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2706–2717, 2002