改性粉煤灰填充废胶粉复合材料研究

以废胶粉（URP）为基体相,粉煤灰（FA）为增强相,烷偶联剂为相容性制备了粉煤灰/废胶粉复合材料。研究了废胶粉和粉煤灰的最佳用量和偶联剂的用量,混合方式和最佳的硫化条件。通过扫描电镜（SEM）和红外光谱（FT-IR）分析了粉煤灰/废胶粉试样的结构和形貌。结果表明：用Si-69对粉煤灰的改性效果好于KH-550。废胶粉最佳用量为100份,粉煤灰40份,Si-69 1.0份。最佳的初混方式为热混,偶联剂先与粉煤灰混合,而后再与废胶粉混合。最佳硫化条件为：温度160℃,压力8MPa,时间25 min。Si-69/FA/URP比KH-550/FA/URP的相容性要好。硅烷偶联剂中的Si—OH和粉煤灰表面的—OH发生脱水缩合,形成了Si—O键;偶联剂的有机端和废胶粉形成了C—H键,从而改善了FA/URP复合材料相容性和力学性能。     

Effects of UV‐irradiation on the nonisothermal crystallization kinetics of polypropylene

The influences of UV‐induced photodegradation on the nonisothermal crystallization kinetics of polypropylene (PP) were investigated by differential scanning calorimetry. The Avrami analysis modified by Jeziorny, Ozawa method, and a method modified by Liu were employed to describe the nonisothermal crystallization process of unexposed and photodegraded PP samples. Kinetics studies reveal that the rates of nucleation and growth may be affected differently by photodegradation. A short‐term UV‐irradiation may accelerate the overall nonisothermal crystallization process of PP, but a long‐term UV‐irradiation should impede it. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

聚丙烯/粉煤灰微发泡复合材料的制备及发泡性能研究

采用化学微发泡法制备了聚丙烯/粉煤灰(PPFP1919/FA)微发泡复合材料,并对不同FA含量的PPFP1919/FA复合材料的流变性能、发泡质量及力学性能进行研究.结果表明,FA分散在PPFP1919基体中提高了复合材料的熔体强度,使熔体弹性变好,可发泡性提高;FA在发泡过程中还起到了异相成核作用,提供了成核点,从而...     

Quiescent crystallization of natural fibers–polypropylene composites

The effect of natural fibers (vetiver grass and rossells) on quiescent crystallization of polypropylene (PP) composites was analyzed in this study. Also, equilibrium melting temperature (T) of the composites was elucidated. Natural fiber‐PP composites showed lower T when compared to neat PP. Thermal analysis was performed via differential scanning calorimeter to study the crystallization kinetics. Natural fiber‐PP composites exhibited higher rate of crystallization than that of neat PP. Furthermore, spherulitic growth rate and transcrystallinity of the composites were investigated under a polarized light optical microscope. It was found that the growth rates of the composites were lower than that of neat PP. The spherulitic growth rates combined with the crystallization rates were used to calculate number of effective nuclei. It was shown that the number of effective nuclei of the composites was higher than that of neat PP. This suggested that natural fibers could act as a nucleating agent in the composite. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Light‐weight thermal insulating fly ash cenosphere ceramics

Light weight fly ash cenosphere (FAC) ceramic composites were developed by simple slip casting method. Thermal properties, Bulk density, Microstructure, flexural strength, and phase analysis of the FAC ceramic composites were measured. The results proved that the FAC have ability to lower bulk density and thermal conductivity effectively. The lowest thermal conductivity achieved for FAC ceramic composites (0.27 W/m.K) was further reduced 0.21 W/m.K by adding combustible additives ie activated charcoal and corn starch. The flexural strength, bulk density and thermal conductivity of FAC ceramic composites reduced consistently with an increase in FAC content. The maximum flexural strength of 13.45 MPa was achieved with 50% FAC and the minimum flexural strength of 4.07 MPa was obtained with 80% FAC. The open porosity increased from 35.51% to 43.76% and 38.19% with an addition of 15% activated charcoal and corn starch, respectively, when compared to no additives. The bulk density of 699, 619, and 675 kg/m³ was achieved with 80% FAC, 80% FAC with the addition of 15% activated charcoal and corn starch, respectively. The 80% FAC ceramic composite shows low thermal expansion coefficient 6.54 × 10^?6/°C at the temperature of 50°C then it varies between 3.7 and 5 × 10^?6/°C in the temperature range above 100°C. These results prove that the developed light weight FAC ceramic are excellent low‐cost thermal insulating materials.     

Nonisothermal melt‐crystallization kinetics of hydroxyapatite‐filled poly(3‐hydroxybutyrate) composites

The knowledge of biomedical implants ranging from drug delivery devices to tissue engineering and based on bioresorbable polymer composites is increasing, but the study of the crystallization kinetics of these kinds of composites is seldom a concern. The focus of our experimental research was the nonisothermal‐crystallization behavior of poly(3‐hydroxybutyrate) (PHB)/hydroxyapatite (HA) composites, which was monitored by means of differential scanning calorimetry at different cooling rates. Various macrokinetic models were applied to describe the process of nonisothermal crystallization. The results showed that the modified Avrami model and Mo's approach could describe the nonisothermal crystallization of the composites very well, but the Ozawa analysis alone was thought to be rather inapplicable. The values of the half‐time and kinetic crystallizability showed that the crystallization rate increased with increasing cooling rates for both PHB and the composites. The HA particles served as additional nucleation sites, and low levels of HA resulted in dramatic increases in the crystallization rate with respect to pure PHB; however, high HA contents (> 20 wt %) clearly retarded the growth process. The activation energy for nonisothermal crystallization was evaluated with the Kissinger method and was found to vary with the incorporation of HA. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:5388–5395, 2006     

Isothermal and nonisothermal melt‐crystallization kinetics of syndiotactic polystyrene

Analyses of the isothermal and nonisothermal melt kinetics for syndiotactic polystyrene have been performed with differential scanning calorimetry, and several kinetic analyses have been used to describe the crystallization process. The regime II→III transition, at a crystallization temperature of 239°, is found. The values of the nucleation parameter K_g for regimes II and III are estimated. The lateral‐surface free energy, σ = 3.24 erg cm^?2, the fold‐surface free energy, σ_e = 52.3 ± 4.2 erg cm^?2, and the average work of chain folding, q = 4.49 ± 0.38 kcal/mol, are determined with the (040) plane assumed to be the growth plane. The observed crystallization characteristics of syndiotactic polystyrene are compared with those of isotactic polystyrene. The activation energies of isothermal and nonisothermal melt crystallization are determined to be ΔE = ?830.7 kJ/mol and ΔE = ?315.9 kJ/mol, respectively. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2528–2538, 2002     

Preparation and dynamic mechanical properties of polyurethane‐modified epoxy composites filled with functionalized fly ash particulates

Fly ash (FA) is a porous ceramic, which has proved to have some favorable functions. In this article, we have prepared a series of fly ash filled composites, where the polyurethane‐(PU) modified epoxy (EP) was acted as the matrix. With the purpose of characterizing the effect of the content of PU in the matrices and the surface‐treatment (ST) of fly ash particulates on the dynamic mechanical properties of composites, Fourier transform infrared spectral analysis (FTIR), microstructure observation, impact property test as well as dynamic mechanical analysis (DMA) were systematically investigated. With FTIR test, it can be found that the chemical reactions occur, and new chemical structures are formed between EP and PU, and the functionalized groups existing on the surface of fly ash particulates can also be detected. In fractographs observation of composites, it can be seen that the silane coupling agent improves the interfacial bonding conditions between fly ash particulates and the matrix. Impact property test result reveals that PU improves the toughness of EP. Dynamic mechanical analysis of the composites is carried out from ?40 to 150°C using a tension‐compression mode. Results show that the composites, whose matrices are with 10 and 20 wt % PU, may possess better dynamic mechanical properties as compared with the other composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Physicochemical characterization of the filler–matrix interface in elastomer‐encapsulated fly ash/polyester particulate composites

An attempt was made to improve the toughness of fly ash (FA)/general‐purpose unsaturated polyester resin (GPR) composites. Elastomer [styrene–butadiene rubber (SBR) or acrylic copolymer (AC)]‐encapsulated fillers (FA or CaCO₃) were made through the coagulation of the emulsified elastomer containing the filler with constant stirring. The elastomer‐encapsulated fillers were added to GPR at concentrations as high as 15 wt % to make FA/SBR or AC/GPR composites. The mechanical properties (i.e., the tensile strength, tensile modulus, tensile elongation, flexural strength, flexural modulus, impact strength, and hardness) of FA/GPR, FA/SBR/GPR, and FA/AC/GPR composites were studied. The tensile‐fractured surfaces of all the composites were studied with scanning electron microscopy. The thermal stability was studied with thermogravimetric analysis. An analysis of the results indicate that this modification technique is rather easy and more economical than the chemical modification of filler surfaces with functional silane coupling agents. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 171–184, 2005     

Isothermal and nonisothermal crystallization kinetics of nylon-11

Analysis of the isothermal, and nonisothermal crystallization kinetics of Nylon-11 is carried out using differential scanning calorimetry. The Avrami equation and that modified by Jeziorny can describe the primary stage of isothermal and nonisothermal crystallization of Nylon-11. In the isothermal crystallization process, the mechanism of spherulitic nucleation and growth are discussed; the lateral and folding surface free energies determined from the Lauritzen–Hoffman equation are ς = 10.68 erg/cm² and ς_e = 110.62 erg/cm²; and the work of chain folding q = 7.61 Kcal/mol. In the nonisothermal crystallization process, Ozawa analysis failed to describe the crystallization behavior of Nylon-11. Combining the Avrami and Ozawa equations, we obtain a new and convenient method to analyze the nonisothermal crystallization kinetics of Nylon-11; in the meantime, the activation energies are determined to be −394.56 and 328.37 KJ/mol in isothermal and nonisothermal crystallization process from the Arrhonius form and the Kissinger method. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 2371–2380, 1998     

Simulation of crystallization kinetics and morphology during nonisothermal crystallization in short fiber reinforced composites

Computer simulation for the nonisothermal crystallization of short fiber reinforced composites is presented. The pixel coloring technique is implemented to the study of crystal morphology evolution as well as the crystallization kinetics. A parametric study is used to explore the influences of thermal conditions and fibers on the crystallization in the reinforced system. We particularly focus on the roles of cooling rate, initial temperature, nucleation density on fibers, fiber content, fiber length, and fiber diameter. The results indicate that cooling rate is a significant factor to the crystallization kinetics as well as the morphology. The initial temperature only affects the crystallization kinetics and has minor impact on the morphology. The additional fibers have a dual effect on the crystallization. They depress the crystallization rate by hindering the spherulitic growth and accelerate the crystallization rate by providing nucleation sites. The constraining effect is mainly dependent on fiber content, whereas the enhancing effect is mainly determined by fiber surface and fiber nucleation density as well as surface nucleation mode. Present results are hoping to give more insight about the crystallization in short fiber reinforced composites and be more helpful to the industrial application. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Isothermal and nonisothermal crystallization kinetics of MC nylon and polyazomethine/MC nylon composites

Crystallization kinetics of MC nylon (PA6) and polyazomethine (PAM)/MC nylon (PAM/PA6) both have been isothermally and nonisothermally investigated by different scanning calorimetry (DSC). Two stages of crystallization are observed, including primary crystallization and secondary crystallization. The Avrami equation and Mo's modified method can describe the primary stage of isothermal and nonisothermal crystallization of PA6 and PAM/PA6 composite, respectively. In the isothermal crystallization process, the values of the Avrami exponent are obtained, which range from 1.70 to 3.28, indicating an average contribution of simultaneous occurrence of various types of nucleation and growth of crystallization. The equilibrium melting point of PA6 is enhanced with the addition of a small amount of rigid rod polymer chains (PAM). In the nonisothermal crystallization process, we obtain a convenient method to analyze the nonisothermal crystallization kinetics of PA6 and PAM/PA6 composites by using Mo's method combined with the Avrami and Ozawa equations. In the meanwhile, the activation energies are determined to be ?306.62 and ?414.81 KJ/mol for PA6 and PAM/PA6 (5 wt %) composite in nonisothermal crystallization process from the Kissinger method. Analyzing the crystallization half‐time of isothermal and nonisothermal conditions, the over rate of crystallization is increased significantly in samples with a small content of PAM, which seems to result from the increased nucleation density due to the presence of PAM rigid rod chain polymer. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2844–2855, 2004     

Thermal and rheological behavior of ultrafine fly ash filled LDPE composites

The specimens containing different volume fractions of ultrafine fly ash in LDPE were prepared with the help of two roll mixing mill and the hot‐plate compression‐molding machine. Thermal and rheological properties were evaluated using DSC and parallel‐plate rotational‐rheometer. The effect of composition variation on melt enthalpy, crystallinity, shear viscosity, shear stress and first normal stress difference was studied and reported here. The addition of ultrafine fly ash in LDPE decreased the melt enthalpy of the specimen. Slight decrease in the crystallinity of LDPE was observed on addition of fly ash. The shear stress as well as the shear viscosity both increased with the addition of ultrafine fly ash in LDPE. Two regions of shear thinning were observed at 200°C for fly ash filled LDPE. The first normal stress difference (N₁) reduced with fly ash content and with the increased temperature. The values of N₁ remained almost invariable at low shear region however a proportional increase was observed beyond the shear stress of 10 kPa. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

聚丙烯/海泡石复合材料的等温结晶行为

采用熔融共混的方法制备聚丙烯（PP）/海泡石复合材料,通过示差扫描量热仪和偏光显微镜研究有机化改性海泡石填充PP复合材料在不同温度下的等温结晶行为,考察海泡石对PP结晶行为的影响,采用Avrami方程处理等温结晶过程,并计算结晶动力学参数。结果表明,海泡石的加入使复合材料的结晶时间缩短,结晶度增大;随着结晶温度的升高,各体系的结晶速率下降,结晶速率常数n、K降低,并且随着结晶温度（Tc）的升高,半结晶时间（t1/2）增大;在同一结晶温度（Tc）下,海泡石的加入提高了基体的结晶速率,加快了PP的异相成核过程,使得PP球晶尺寸减小。     

Uncured and cured state properties of fly ash filled unsaturated polyester composites

Physical properties of fly ash filled unsaturated polyester composites in both uncured and cured states have been studied with special reference to the effect of degree of loading, nature of filler surface, and surface treatment of filler. The effect of filler surface on curing and oil absorption characteristics of filler were also examined. In the uncured state, sedimentation rate test and viscosity measurement for fly ash reinforced composites were performed. For cured fly ash filled unsaturated polyester composites, tensile properties decreased with the addition of fly ash particles whereas surface treatment led to improved mechanical properties and resistance to swelling. In terms of dynamic mechanical thermal analysis, effects of both filler and surface treatment on loss factor (tan δ) were discussed. Tan δ value and damping temperature range increased to the 15% fly ash addition. The composite having 15% unsilanized fly ash was found to have the highest tan δ and damping temperature range together with maximum performance in terms of tensile properties and swelling behavior. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1128–1136, 2000     

Linear viscoelastic properties and crystallization behavior of multi‐walled carbon nanotube/polypropylene composites

Multi‐walled carbon nanotube/polypropylene composites (PPCNs) were prepared by melt compounding. The linear viscoelastic properties, nonisothermal crystallization behavior, and kinetics of PPCNs were, respectively, investigated by the parallel plate rheometer, differential scanning calorimeter (DSC), X‐ray diffractometer (XRD), and polarized optical microscope (POM). PPCNs show the typical nonterminal viscoelastic response because of the percolation of nanotubes. The rheological percolation threshold of about 2 wt % is determined using Cole‐Cole method. Small addition of nanotube can highly promote crystallization of PP matrix because of the heterogeneous nucleating effect. With increasing nanotube loadings, however, the crystallization rate decreases gradually because the mobility of PP chain is restrained by the presence of nanotube, especially at high loading levels. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Isothermal and nonisothermal crystallization kinetics of novel even‐odd nylon 10 11

Isothermal and nonisothermal crystallization kinetics of even‐odd nylon 10 11 were investigated by differential scanning calorimetry (DSC). Equilibrium melting point was determined to be 195.20°C. Avarmi equation was adopted to describe isothermal and nonisothermal crystallization. A new relation suggested by Mo was used to analyze nonisothermal crystallization and gave a good result. The crystallization activation energies have been obtained to be ?583.75 and ?270.06 KJ/mol for isothermal and nonisothermal crystallization, respectively. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1637–1643, 2005     

Tensile properties of hollow glass bead‐filled polypropylene composites

The tensile properties of polypropylene (PP) filled with hollow glass beads have been measured at room temperature to identify the effects of the particle contents, size and its distribution on them in the present article. The mean diameters of the fillers were 11, 35, and 70 μm, and they were named as TK10, TK35, and TK70 respectively. The surface of these particles was pretreated with silane coupling agent. The results showed that the yield stress (σ_y) decreased gently for PP/TK70 systems, whereas decreased relatively obviously for PP/TK35 systems with increasing the volume fraction (?_f) of the fillers. When ?_f was less than 5%, the tensile strength at break (σ_b) of the composites increased with the increase of ?_f. When ?_f was more than 5%, σ_b was almost a constant for PP/TK70 systems, while σ_b decreased linearly for PP/TK35 systems. The tensile fracture strain (ε_b) of the composites decreased suddenly when ?_f was less than 5%, and then decreased slightly with increasing ?_f. When ?_f was 10%, σ_y and σ_b increased while ε_b decreased with the increase of the bead diameter. Furthermore, the σ_y was predicted by means an equation proposed in the previous work, and good interfacial adhesion was shown between the hollow glass beads and the matrix. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1697–1701, 2007     

固硫灰渣和粉煤灰的特性对比分析

介绍了固硫灰渣的形成过程,并将固硫灰渣与粉煤灰的物化特性进行对比,分析表明:固硫灰渣与粉煤灰的化学成分类似,矿物组成差异较大;固硫灰渣与粉煤灰一样,具有较高的火山灰活性,用于建筑材料的生产完全可行.     

Mechanical and morphological properties of white rice husk ash filled polypropylene/ethylene‐propylene‐diene terpolymer thermoplastic elastomer composites

The performance of white rice husk ash (WRHA) as filler for polypropylene (PP)/ethylene‐propylene‐diene terpolymer (EPDM) thermoplastic elastomer (TPE) composites was investigated. The composites with different filler loadings were prepared in a Brabender plasticorder internal mixer. Both unvulcanized and dynamically vulcanized composites were prepared. Mixing and vulcanization processes of the composites were monitored through the typical Brabender torque‐time curves. The mechanical properties and morphology of the composites were also studied. The Brabender torque curves revealed that the dynamic vulcanization process employed was successful and incorporation of filler has no adverse effect on the processibility of the composites. Incorporation of WRHA improves the tensile modulus and flexural modulus and lowers tensile strength, elongation at break, tear strength, and toughness of both types of composites. Dynamic vulcanization significantly enhances the mechanical and TPE properties of the composites. Dynamic mechanical analysis (DMA) study revealed the existence of two phases in both types of composites. It further shows that neither dynamic vulcanization nor filler agglomeration has played a prominent role in the compatibility of the composites. Thermogravimetric investigation shows that dynamic vulcanization or WRHA loading has not adversely affected the thermal stability of the composites. The scanning electron micrographs provide evidence for the tendency to form filler agglomerates with increasing filler loading, better filler dispersion of dynamically vulcanized composites over unvulcanized composites, and effective vulcanization of elastomer phase of the composites in the presence of filler. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 438–453, 2002