油砂油泥含油率测定方法研究

以中国内蒙扎赉特旗油砂为例,利用有机溶剂抽提的方法测定油砂含油率,并通过实验及抽提溶剂的性质等确定了最佳实验操作条件.实验结果表明:选用120#溶剂油为抽提试剂,在抽提温度为115℃、抽提时间为3.5 h的条件下,可有效的把油砂油从油砂中抽提出来,从而根据重量法测得油砂油含率.该方法同时可适用于对油泥油含率的测定.     

Understanding the influence of microwave on the relative volatility used in the pyrolysis of Indonesia oil sands

In this paper, pyrolysis of Indonesian oil sands(IOS) was investigated by two different heating methods to develop a better understanding of the microwave-assisted pyrolysis. Thermogravimetric analysis was conducted to study the thermal decomposition behaviors of IOS, showing that 550 °C might be the pyrolysis final temperature. A explanation of the heat–mass transfer process was presented to demonstrate the influence of microwave-assisted pyrolysis on the liquid product distribution. The heat–mass transfer model was also useful to explain the increase of liquid product yield and heavy component content at the same heating rate by two different heating methods. Experiments were carried out using a fixed bed reactor with and without the microwave irradiation. The results showed that liquid product yield was increased during microwave induced pyrolysis,while the formation of gas and solid residue was reduced in comparison with the conventional pyrolysis. Moreover, the liquid product characterization by elemental analysis and GC–MS indicated the significant effect on the liquid chemical composition by microwave irradiation. High polarity substances(ε N 10 at 25 °C), such as oxyorganics were increased, while relatively low polarity substances(ε b 2 at 25 °C), such as aliphatic hydrocarbons were decreased, suggesting that microwave enhanced the relative volatility of high polarity substances. The yield improvement and compositional variations in the liquid product promoted by the microwave-assisted pyrolysis deserve the further exploitation in the future.     

Analyzing the energy intensity and greenhouse gas emission of Canadian oil sands crude upgrading through process modeling and simulation

This paper presents an evaluation of the energy intensity and related greenhouse gas/CO₂ emissions of integrated oil sands crude upgrading processes. Two major oil sands crude upgrading schemes currently used in Canadian oil sands operations were investigated: cokingbased and hydroconversion-based. The analysis, which was based on a robust process model of the entire process, was constructed in Aspen HYSYS and calibrated with representative data. Simulations were conducted for the two upgrading schemes in order to generate a detailed inventory of the required energy and utility inputs: process fuel, steam, hydrogen and power. It was concluded that while hydroconversion-based scheme yields considerably higher amount of synthetic crude oil (SCO) than the cokerbased scheme (94 wt-% vs. 76 wt-%), it consumes more energy and is therefore more CO₂-intensive (413.2 kg CO₂/m³ SCO vs. 216.4 kg CO₂/m³ SCO). This substantial difference results from the large amount of hydrogen consumed in the ebullated-bed hydroconverter in the hydroconversion-based scheme, as hydrogen production through conventional methane steam reforming is highly energy-intensive and therefore the major source of CO₂ emission. Further simulations indicated that optimization of hydroconverter operating variables had only a minor effect on the overall CO₂ emission due to the complex trade-off effect between energy inputs.     

克拉玛依油砂溶剂萃取分离实验研究

以克拉玛依油砂为实验对象,考察石油醚、环己烷、正戊烷、正庚烷、甲苯、CS2及复合溶剂EOSA萃取分离油砂沥青的效果,确定EOSA为最佳萃取溶剂。研究了温度、溶剂用量、时间对EOSA萃取分离油砂沥青收率的影响。结果表明,在萃取温度30℃、剂砂比2 mL/g条件下萃取30 min,油砂沥青的收率可达95%以上。再生实验结果表明,在60~80℃条件下,溶剂回收率超过99%。该工艺具有无水参与、零排放、低能耗、高收率等优点。     

Clay minerals in nonaqueous extraction of bitumen from Alberta oil sands: Part 1. Nonaqueous extraction procedure

A non-aqueous bitumen extraction process was studied where only toluene and heptane, with no water additions, were used to extract bitumen from two Alberta oil sands ore samples. One sample had a high bitumen (13.5 wt.%) and low fines (5.3 wt.% < 45 μm) contents, while the other sample had an intermediate bitumen (10.5 wt.%) and high fines (23.3 wt.%) contents. Bitumen recovery and product quality were measured under different process conditions such as the ratio of toluene to heptane and settling time. The Dean Stark procedure was used to determine the solids, bitumen and water contents of the extraction products. In addition, the water content was determined by the Karl Fischer titration method. High bitumen recovery was obtained for both oil sands ore samples although the high fines ore sample was more sensitive to the extraction conditions, especially the toluene to heptane ratio. A product with high purity, containing more than 99.5 wt.% bitumen on a solvent-free basis, was produced at room temperature under the optimum extraction conditions tested. The optimum settling time to achieve a pure product was less than 10 min, based on solids and water contents in the supernatant.     

Influence of frequency, grade, moisture and temperature on Green River oil shale dielectric properties and electromagnetic heating processes

Development of in situ electromagnetic (EM) retorting technologies and design of specific EM well logging tools requires an understanding of various process parameters (applied frequency, mineral phases present, water content, organic content and temperature) on oil shale dielectric properties. In this literature review on oil shale dielectric properties, we found that at low temperatures (< 200 °C) and constant oil shale grade, both the relative dielectric constant (ε′) and imaginary permittivity (ε″) decrease with increased frequency and remain constant at higher frequencies. At low temperature and constant frequency, ε′ decreases or remains constant with oil shale grade, while ε″ increases or shows no trend with oil shale grade. At higher temperatures (> 200 °C) and constant frequency, ε′ generally increases with temperature regardless of grade while ε″ fluctuates. At these temperatures, maximum values for both ε′ and ε″ differ based upon oil shale grade. Formation fluids, mineral-bound water, and oil shale varve geometry also affect measured dielectric properties. This review presents and synthesizes prior work on the influence of applied frequency, oil shale grade, water, and temperature on the dielectric properties of oil shales that can aid in the future development of frequency- and temperature-specific in situ retorting technologies and oil shale grade assay tools.     

Chemistry of organosulphur compound types occurring in heavy oil sands:: 1. High temperature hydrolysis and thermolysis of tetrahydrothiophene in relation to steam stimulation processes

Studies have been made of the high temperature, high pressure hydrolysis and thermolysis of tetrahydrothiophene as part of a study of the reactivity of organosulphur compounds during in situ steam stimulation processes for heavy oil recovery. It was found that hydrolysis of tetrahydrothiophene produces hydrogen sulphide, carbon dioxide and hydrocarbon gases, together with a complex array of liquid products. A mechanism for this reaction is proposed and investigations into the aqueous decomposition of butanal have been carried out to support this mechanism. A comparative study of the dry thermolysis of tetrahydrothiophene has been carried out.     

Wettability alteration of solid surface to enhance the bitumen liberation and the water-based processability of weathered oil sands

Weathering often induces bituminous materials adsorbing on the sand grains and leads to poor processability of the oil sands. Chemical and microbial pre-treatment of the prepared weathered ore model and a weathered oil sand ore were carried out to improve the solids surface wettability so as to facilitate the bitumen liberation and recovery. It was found that although all the cetyl trimethylammonium bromide (CTAB), sodium dodecylbenzene sulphonate (SDBS), and microbial culture medium could greatly decrease the surface tension of the solution, the CTAB treatment failed to improve the bitumen liberation, while the SDBS and microbial treatment significantly accelerated the bitumen liberation from the silicon substrates. The wettability analysis showed that the improved bitumen liberation could be attributed to the alteration of the solids surface wettability from hydrophobic to hydrophilic by the SDBS and microbial treatment. Inconsistent with the findings of the bitumen liberation, floatation tests of a weathered ore showed that the CTAB pre-treatment only gave a low bitumen recovery of 33%, while the SDBS and microbial pre-treatment improved the processability of the ore. In particular, the microbial treatment was more effective at removing the adsorbed organics from the solids and improved the surface hydrophilicity, resulting in a much better bitumen recovery of 95%. This work provides a way to improve the processability of the weathered ore by altering the solids surface wettability.     

Development of a vision‐based online soft sensor for oil sands flotation using support vector regression and its application in the dynamic monitoring of bitumen extraction

Extraction from oil sands is a crucial step in the industrial recovery of bitumen. It is challenging to obtain online measurements of process outputs such as bitumen grade and recovery. Online measurements are a prerequisite for innovating better process control solutions for process efficiency and cost reduction. We have developed a soft sensor to provide online measurements of bitumen grade and recovery in a flotation‐based oil sand extraction process. Continuous froth images were captured using a VisioFroth camera system on a batch flotation unit. A support vector regression (SVR) model with a Gaussian kernel was constructed to develop a soft sensor for bitumen grade and recovery using froth image features as the inputs. The model was trained and validated for batch flotation of different grades of oil sands ore at industry‐relevant process conditions. A Dean‐Stark analyzer was used to obtain offline grade and recovery measurements that were used to calibrate the soft sensor. Mean squared errors (MSE) of 62 and 74 were achieved for grade (%) and recovery (%), respectively, and this was obtained using 5‐fold cross validation. The developed soft sensor model has been applied successfully in the real‐time dynamic monitoring of flotation grade and recovery for different grades of ore and operating conditions.

     

General optimization model for the energy planning of industries including renewable energy: A case study on oil sands

A multi‐period optimization model is developed for the energy procurement planning of industries including renewable energy. The model is developed with the objective of identifying the optimal set of energy supply technologies to satisfy a set of demands (e.g., power, heat, hydrogen, etc.) and emission targets at minimum cost. Time dependent parameters are incorporated in the model formulation, including demands, fuel prices, emission targets, carbon tax, lead time, etc. The model is applied to a case study based on the oil sands operations over the planning period 2015–2050. Various production alternatives were incorporated, including renewable, nuclear, conventional and gasification of alternative fuels. The results obtained indicated that the energy optimization model is a practical tool that can be utilized for identifying the key parameters that affect the operations of energy‐intensive industrial operations, and can further assist in the planning and scheduling of the energy for these industries. © 2016 American Institute of Chemical Engineers AIChE J, 63: 610–638, 2017     

Chemistry of organosulphur compound types occurring in heavy oil sands: 3. Reaction of thiophene and tetrahydrothiophene with vanadyl and nickel salts

As part of a study of the chemistry of the steam-stimulated recovery of heavy oils, the hydrolysis and subsequent desulphurization of tetrahydrothiophene and thiophene by aqueous solutions of vanadyl and nickel salts was investigated. Vanadyl sulphate and vanadyl chloride were shown to behave very differently, emphasizing that these salts have different molecular species in aqueous solutions.     

Some chemistry of organosulphur compound types occurring in heavy oil sands: 2. Influence of pH on the high temperature hydrolysis of tetrahydrothiophene and thiophene

The hydrolysis of thiophene at high temperatures and pressures has been examined in relation to the steam-stimulated recovery of high-sulphur tar sands and heavy oils. The influence of pH has been examined in the hydrolysis of both thiophene and tetrahydrothiophene considered to be reasonable models for organosulphur molecular types in heavy oils. Mechanisms are proposed to account for the products observed under acidic, neutral and basic conditions.     

Evaluation of potential applications of recycled moulding and core sands to production of ceramic building materials

This study summarises the properties of ceramic materials containing used moulding sand, from processed and recycled mould and core mixes. The sand preparation procedure involves crushing and separation of metallic parts. Thus obtained substance acts as a substitute for natural quartz sand, commonly used as a leaning agent in ceramic plastic bodies to be formed into ceramic-based construction materials. The study summarises the basic functional parameters, structure and microstructure of ceramic materials made from plastic bodies containing variable qualitative proportions of used sand. The issues addressed in the paper include the potential threats associated with manufacturing and disposal of these types of materials. Potential hazards include atmospheric emissions of hazardous gaseous substances in the form of polycyclic aromatic hydrocarbons (PAHs) as derivatives of organic binders used for manufacturing of moulding and core sand mixes. These substances are formed in the process of combustion of ceramic products or can be produced when heavy metals are released from the ceramic matrix. This process can occur throughout the entire service life of ceramic products under the specific conditions. Applicability of used sand in this disposal scheme is well proved by good parameters of thus obtained ceramic materials and positive test results evidencing the absence of atmospheric emissions of hazardous substances and low-level leaching of heavy metals.     

Rare earth (RE) doped phosphors and their emerging applications: A review

The evolution of luminescent materials has witnessed rapid advancement in research and development. Solid inorganic light-emitting materials or phosphors are the optoelectronic material of the 21st century because of their power-efficient potential over various illumination sources, eco-friendliness and resourceful display perspectives. The inorganic phosphors have been extensively explored to meet the demand of low voltage stimulated lighting sources owing to increased global energy consumption. Due to environmental friendliness, advantages long lifetime, lower energy consumption, reliability and high luminous efficiency, modern white light-emitting diodes (WLEDs) have replaced less effective incandescent and mercury-enclosing conventional fluorescent lighting sources. This review highlights the developments in preparation, luminescence and potential perceptions of rare-earth activated phosphors for solid-state lighting technologies. The role of RE ions as an activator as well as a sensitizer in doped materials and possible transitions within their energy levels are reviewed in detail. The paper reviews the substantial influence of host lattices such as aluminate, oxide, phosphate, silicate, sulfide, etc on the optical transitions of doped RE ions. Studies on the advancement into the design of novel phosphors are very crucial as they will provide an opportunity to boom prospects in the course of promising applications. The sustainable energy facilities include clean technologies providing a cheaper lighting source which can produce significant indirect economic benefits via limiting the deforestation and use of scrubbing technology to mitigate air pollution.     

A review of nanoparticle-enhanced membrane distillation membranes: membrane synthesis and applications in water treatment

Membrane distillation (MD) is a thermally driven process that uses low-grade energy to operate and has been extensively explored as an alternative cost-effective and efficient water treatment process compared to conventional membrane processes. MD membranes are synthesized from hydrophobic polymers, e.g. polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE) or polypropylene (PP), using various methods including phase inversion and electrospinning techniques. Recent literature on MD membranes clearly shows their important role in surface water/wastewater treatment and seawater desalination. Modification of MD membranes with nanoscale materials significantly improves their performance, preventing wetting and fouling. This review presents a critical assessment of the progress on the use of nanomaterials for the modification of MD membranes. The techniques commonly used to synthesize MD membranes, the modifications that have been adopted for the incorporation of nanomaterials onto membranes, and the unique properties these nanomaterials impart on the membranes are discussed. The use of modified membranes in different MD configurations and their application in groundwater, surface water, wastewater, brackish water and seawater treatment is reviewed. Finally, cost implications, commercial viability, environmental sustainability, and future prospects of MD are also discussed to elucidate promising approaches for a future and successful implementation of MD at an industrial scale. © 2019 Society of Chemical Industry