共查询到17条相似文献,搜索用时 78 毫秒
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研究间接挤压铸造工艺条件下,浇注温度、挤压压力、挤压速度、冷却速度及参数间的交互作用对6066铝合金中Si元素的偏析影响规律.以凝固后零件热节位置硅的质量分数与合金初始硅的质量分数的差值定量表征偏析程度,采用考虑一级交互作用的四因素两水平正交设计,研究间接挤压条件下硅的偏析现象.结果发现:浇注温度、挤压压力、挤压速度和冷却速度对硅偏析都有影响,其中浇注温度是影响最显著的因素.随着浇注温度的升高,铝合金中Si偏析程度减小.挤压压力和挤压速度对硅偏析的影响次之,但两者的影响趋势相反;模具冷却能力的影响程度与挤压压力和挤压速度的交互作用的影响程度相似,铜模套(高冷速)比钢模套(低冷速)的硅偏析程度要轻.间接挤压铸造条件下,工件热节位置可以出现硅的负偏析. 相似文献
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4 铸锭的表面缺陷和几何缺陷直接水冷半连续铸造的变形铝合金铸锭,其表面通常有偏析瘤(偏析浮出物、偏析 相似文献
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基于数字化无模冷冻铸造精密成形技术实现了冷冻砂型的快速成形,对其浇注A356高温铝合金获得冷冻铸造平板试件。采用电子探针显微分析技术对冷冻铸造和树脂砂型铸造铸件微量元素的分布进行了表征,同时对冷冻铸造和树脂砂型铸造铸件断裂形貌进行了分析。结果表明,冷冻铸造Si元素在铝基体相中的溶解度较树脂砂型铸造显著提高,冷冻铸造较树脂砂型铸造试件中Mg元素分布均匀,树脂砂型铸造试件中出现较多的Mg元素成分偏析区;冷冻铸造试件断裂方式为韧性和脆性的混合断裂模式,树脂砂型铸造试件的断裂形貌为解理台阶破坏形貌和长方状的撕裂结构形貌,合金偏向于脆性断裂。 相似文献
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采用扫描电镜、金相显微和拉伸实验等分析了低压铸造A356轮毂的组织,建立了Si偏析现象的表征方法,并探讨了铸件SDAS值和Si颗粒平均面积对其力学性能的影响。结果表明:采用共晶面积分数、Si颗粒平均面积和长径比可以很好地表征Si偏析程度; 轮毂轮辐中部R角处共晶面积分数、Si颗粒平均面积、长径比和SDAS值分别为34.83%、11.33 μm2、2.46和56.89 μm,相应的UTS、YS和EL值分别为229.02、152.67 MPa和5.34%,轮毂Si偏析程度越高的部位,其力学性能也越差。在分析铸件拉伸性能时,应综合考虑SDAS与Si偏析的影响。并且给出了解决Si偏析问题的具体措施。 相似文献
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A novel hypereutectic die casting Al-Si-Mg alloy with relatively high Mg content was developed. The optimized microstructure of the alloy is characterized by a fine dispersion of eutectic Si and Mg2Si particles in an α-Al matrix which is devoid of primary silicon particles. Of the several modifiers used to refine the coarse morphology of the Mg2Si particles, an optimum combination of strontium and misch metal yielded the best results. The refined microstructure after a standard T6 heat treatment accounts for the enhanced room temperature tensile properties of castings made from this alloy. 相似文献
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Fatigue crack growth (FCG) characteristics and mechanisms in Al-Si-Mg eutectic casting alloys containing 0.35 wt pct Mg and
0 to 0.02 wt pct Sr were investigated as a function of stress ratio,R, stress-intensity-factor range, ΔK, and silicon (Si) particle size. The fatigue crack propagation behavior was compared with
that observed in commercial casting alloy A356. At the same applied ΔK level, the crack growth rate was found to increase
with increasing stress ratio and Si particle size. Modified (fine Si morphology) and A356 alloys showed better FCG resistance
than the unmodified (coarse Si morphology) ones, for a constant applied ΔK, due to increased closure. The effects of roughness-induced
and plasticity-induced crack closures, crack branching, and crack meandering on the fatigue crack propagation observed in
these alloys have been discussed. The fatigue crack propagation path is found to be dependent on the Si particle characteristics.
The mechanisms of silicon particle decohesion and cracking are also discussed.
Formerly Research Associate, Département des Sciences Appliquées, Université du Québec à Chicoutimi 相似文献
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S. K. Chaudhury V. Warke S. Shankar D. Apelian 《Metallurgical and Materials Transactions A》2011,42(10):3160-3169
During heat treatment, the work piece experiences a range of heating rates depending upon the sizes and types of furnace.
When the Al-Si-Mg cast alloy is heated to the solutionizing temperature, recrystallization takes place during the ramp-up
stage. The effect of heating rate on recrystallization in the A356 (Al-Si-Mg) alloy was studied using dilatometric and calorimetric
methods. Recrystallization in as-cast Al-Si alloys is a localized event and is confined to the elasto-plastic zone surrounding
the eutectic Si phase; there is no evidence of recrystallization in the center of the primary Al dendritic region. The size
of the elasto-plastic zone is of the same order of magnitude as the Si particles, and recrystallized grains are observed in
the elasto-plastic region near the Si particles. The coefficient of thermal expansion of Al is an order of magnitude greater
than Si, and thermal stresses are generated due to the thermal mismatch between the Al phase and Si particles providing the
driving force for recrystallization. In contrast, recrystallization in Al wrought alloy (7075) occurs uniformly throughout
the matrix, stored energy due to cold work being the driving force for recrystallization in wrought alloys. The activation
energy for recrystallization in as-cast A356 alloy is 127 KJ/mole. At a slow heating rate of 4.3 K/min, creep occurs during
the heating stage of solution heat treatment. However, creep does not occur in samples heated at higher heating rates, namely,
520, 130, and 17.3 K/min. 相似文献
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采用金属原位统计分布分析(OPA)技术考察了不同生产工艺条件下不同厚度的中低合金钢连铸板坯横截面上C、Si、Mn、P、S、Nb、Ti、V等元素的分布、富集及中心偏析形态。观察并描述了几种典型的中心偏析形式,如断续的、连续的以及正负偏析呈交错分布状等;发现大多元素的中心偏析模式相对固定,即在沿拉速方向一定厚度范围内具有稳定性;给出了最大偏析度、统计偏析度等定量表征元素分布状态的原位技术特征值;讨论了各元素在板坯中形成偏析的难易程度及常见的分布模式。硫元素的偏析分析结果和传统分析硫偏析的方法-硫印也基本一致。研究表明,原位统计分布分析技术能有效地应用于较宽含量范围内、不同厚度尺寸的中低合金钢板坯的成分分布分析和偏析分析,且其分析结果具有很好的重复性和可靠性。 相似文献
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Yen-Hung Tan Sheng-Long Lee Yu-Lom Lin 《Metallurgical and Materials Transactions A》1995,26(5):1195-1205
A357 hypoeutectic alloy is a heat-treatable Al-Si-Mg system with a nominal composition of Al-7 pct Si and about 0.6 pct Mg
have widespreaded applications, especially in the aerospace and automotive industries. The purpose of this study was to determine
the influences of Be and Fe content on the microstructure and mechanical properties of A357.0 alloys. Distinct morphologies
were discerned between Be-containing and Be-free alloys. The Be-free alloys contain larger amount of iron-bearing phases with
Mg than in Be-containing alloys. The addition of Be can change the plateletlike structure of iron-bearing phases to a comparatively
harmless round nodular form. Also, the amounts of iron-rich phases are significantly lower and the silicon particles are smaller
and more spherical in the Be-containing alloys. Small amounts of Be in A357.0 caused significant increases in the precipitation
kinetics of Mg2Si. It was found that the addition of Be lowers the ternary and binary eutectic melting point. The amount of Mg available
to form the major strengthening phase Mg2Si is increased promoting the tensile strength of A357.0 casting. The tensile properties were improved with decreasing Fe
content and the addition of Be. The effect is more apparent in the higher Fe alloys than that in the lower Fe alloys. 相似文献
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采用金属原位分析仪实现了对铸造黄铜ZHPb59-1的大面积扫描,利用原位统计分布分析技术分析了合金中添加元素Zn、P、Mn、Al、Si、Fe、Pb、Ti、B的分布状况,以期能为铜合金行业提供一种快速的表面元素分布分析方法。通过原位扫描技术能快速得到各元素的直观分布图、最大偏析度、最大偏析位置和统计偏析度。研究发现,原位分析得到Zn、P、Mn的分布及对组织影响的结果和金相结果有良好的对应;通过二维成分分布图和三维成分分布图可看出Al、Si、Fe的分布较为均匀。由原位统计分布可推测,Pb存在大量的夹杂相,而P弥散在整个合金中;Ti、B作为主要的变质剂,存在明显的偏析。此外,Cu、P夹杂的原位统计结果与扫描电镜和能谱的结果对应良好。 相似文献