共查询到20条相似文献,搜索用时 109 毫秒
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肖德朗 《精密制造与自动化》1999,(2)
无心磨削与普通外圆磨削类似,亦有纵向磨削(在无心磨削中称之为贯穿磨削)和切入磨创两种磨削形式。其磨削特点是:①磨削时,工件无需中心孔和夹紧机构;②工件上、下料可与磨削同时进行,磨削效率高。因此,无心磨削特别适用于滚动轴承行业中的批量生产。在轴承加工中,尺寸精度是其最重要的精度项目之一,影响尺寸精度的主要因素则有如下三种类型:①微量位置调整与相对于给定值的尺寸设定;②连续加工中的短时间尺寸精度;③连续加工中的长时间尺寸精度。一、微量位置调整与相对于给定值的尺寸设定无心磨床的进给拖板,传统上大都采用… 相似文献
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磨削的加工精度,指零件磨削加工后的尺寸精度、形状精度和位置精度三方面与图样技术要求所符合的程度。在磨削加工时,磨床、夹具、砂轮和工件构成了一个完整的工艺系统。 相似文献
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对小深孔内圆磨床磨削热对零件尺寸精度的影响进行了探讨。通过因素分析和试验,发现了零件在内圆磨削加工时尺寸精度的变形规律;并研究了磨削热源引起的机床变形对磨削零件尺寸精度的影响;最终提出了磨削加工时的注意事项和补偿措施。 相似文献
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根据砂带磨削的原理、特点、设计一台砂带磨削装置,并将其应用于细长轴的加工,实验中以尺寸精度和圆度误差为研究对象,重点研究砂带磨削后尺寸精度和圆度误差的变化,分析影响砂带磨削加工精度的因素,指出提高砂带磨削精度的措施。实验表明在车床上采用砂带磨削装置进行细长轴磨削,能有效地提高加工精度。 相似文献
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磨加工主动测量控制仪应用于磨削中,提高了磨削精度、磨加工效率与磨削的自动化水平。在深入研究主动测量与误差补偿控制的基础上,研究拓展主动测量控制仪的磨加工尺寸预报功能,预报磨加工过程中的超差,为机床系统修正加工状态提供指引。通过对磨加工过程进行分析,对尺寸预报理论的适用性进行研究,构建了磨加工尺寸灰色补偿式滑动平均组合预报模型。通过实验验证分析,模型平均相对误差为0.0067,均方根误差为0.3173,关联度为0.7682,尺寸预报应用于磨加工主动测量控制仪中,提高了主动量仪的精度与智能化程度,提高了磨加工系统地尺寸测量、预报与误差补偿控制的精度。 相似文献
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在磨削加工大直径薄壁零件时,经常会发生零件内孔变形的现象。以建筑机械中常用的典型大直径薄壁零件——衬套(见图1)为例。该零件材料为45钢,壁厚仅为5mm,需要进行调质处理,内孔表面粗糙度要求为Rα0.8μm,且各尺寸之间的形位精度要求均较高。由于零件直径较大,壁厚较薄,在磨削内孔时,如果不采取有效措施,常常会因为夹紧力、磨削力、磨削热、内应力等原因,使零件产生较大的无规律变形,难以保证零件的内孔加工质量。为减小零件变形,保证其加工质量,我们根据该零件的结构特点,制订了合理的加工工艺方案,并设计了专用磨削夹具,有效保证了零件的加工质量。 相似文献
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前言磨削加工是用微小的多刃刀具切除细微切屑的加工。因此在加工中,另件尺寸产生连续性的变化(切入磨削时)。另外,即使在非连续性磨削的情况下,也可将一次行程尺寸的变化值调得很小。就是说,完全可以使尺寸变化控制在1微米以内,这就是磨削加工的优点。磨削加工是机械加工中决定工件精度的最终工序。我们虽然能定性地掌握磨削加工所产生的切削现象,但是由于磨削加工是由微小切削刃来生成细微切屑的,而且切屑形状尺寸是连续变化的,再则,影响磨削现象的因素又很多,这就很难定量分析。因此,要使图1所示磨削系统的加工精度、加工现象进一步与加工输入条件相对应,就必须有丰富的经验不可。 相似文献
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精密内圆磨削过程的灰色系统模型研究与质量控制系统设计 总被引:1,自引:0,他引:1
预报补偿与控制技术是提高精密内圆磨削质量的有效途径。在分析轴承内圈内圆磨削质量的基础上,指出精密内圆磨削过程可视为一典型的灰色系统,灰色系统GM(1,1)模型将有助于进一步认识内圆磨削过程的本质。建模仿真结果表明,GM(1,1)模型可以较好地描述工件磨削尺寸误差序列的趋势项,基于此,就可以对内圆磨削过程实施预报补偿控制。设计了旨在提高轴承内圈内圆磨削质量和效率的控制系统。 相似文献
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在建立细长轴磨削过程中工件弹性变形数学模型的基础上,打破了传统的恒速控制方法,提出了一种控制细长轴磨削弹性变形的变速优化适应控制策略:根据磨削系统沿工件轴向各点刚度的不同,通过不断改变工件转速和纵向进给速度,控制法向磨削力的变化,进而控制工件的弹性变形;同时,由一个神经网络预测系统和一个模糊控制系统实时控制加工过程中的磨削深度,进一步控制加工中由于砂轮磨损而引起的细长轴形状误差。仿真和实验结果表明:变速优化适应控制策略和模糊神经网络预测控制方法是可行的,可极大地提高磨削生产率,减小细长轴的形状误差。 相似文献
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Asma Perveen M. Rahman Y. S. Wong 《The International Journal of Advanced Manufacturing Technology》2014,71(9-12):1539-1548
Micro-grinding using micro-tools has become very prevalent due to the miniaturization of products with increased process requirements. Moreover, this process provides an edge over other competitive processes, especially as a final process step. The quality of the part produced by the micro-scale grinding process can be influenced by various factors, particularly by the induced mechanical forces. Therefore, predictive model of cutting force can provide guidance for further development and optimization of the process. Although there has been a lot of a research conducted on conventional grinding, little knowledge has been accumulated on micro-scale grinding due to the fact that it is an emerging field of research. The early grinding models developed are mostly based on parameters such as wheel and workpiece velocity, depth of cut and grit size of the grinding wheel. Those early models narrated that the grits penetrate and cut the material from the workpiece surface with the generated grinding forces proportional to the removed material. However, those models may not be appropriate for micro-scale grinding due to the mode of material removal and the method of contact between surfaces which is different from the macro-scale method. In addition to that, due to the small feed rate used in brittle material machining, ploughing force needs to be considered intensively in addition to the chip formation force. Therefore, a new analytical model has been proposed to evaluate cutting forces of micro-grinding process based on the process configuration, workpiece material properties and micro-grinding tool topography. The size effect of micro-machining has been carefully considered in this proposed model. Therefore, this approach allows the derivation of cutting force comprising of both the chip formation force and ploughing force. Experimental investigation in a micro-grinding configuration has been pursued to validate the proposed predictive model. The estimated cutting force showed a good correlation with the experimental values except for higher depth of cut and lower feed rate. Additionally, paired T test has been performed to quantify the difference between the predicted and experimental results. 相似文献
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A simulation platform for optimal selection of robotic belt grinding system parameters 总被引:1,自引:1,他引:0
Shuihua Wu Kazem Kazerounian Zhongxue Gan Yunquan Sun 《The International Journal of Advanced Manufacturing Technology》2013,64(1-4):447-458
Robotic belt grinding is an effective process for removing material from geometrically complex workpieces. However, due to the relatively low stiffness of the system, the grinding quality is prone to inaccuracies caused by system dynamics. In order to control the quality of the grinding process, a profound understanding of the system is required. This paper presents a platform for comprehensive modeling and simulation of the robotic belt grinding system. The system kinematics model is based on the CAD model of the workpiece in composition with robot kinematics. The dynamics model is a comprehensive combination of the dynamics of the robot, the grinder, and the interaction between the grinder and the workpiece. A material removal model of the grinding process, which can adapt to workpieces with complicated shapes, is also developed and presented. The system simulation shows that optimal selection of key control parameters of the grinder and proper selection of robot control strategies can efficiently suppress chatter in the grinding process. Furthermore, having the ability to predict material removal rate, the comprehensive simulation platform is also demonstrated to be a strong tool in selecting the grinding process key parameters, namely, robotic velocity and contact force, for the control of material removal to meet dimensional accuracy requirements on workpieces. 相似文献
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Kristin M. de Payrebrune Matthias Kröger 《The International Journal of Advanced Manufacturing Technology》2017,88(1-4):33-43
Increasing competition and short product life cycles make it necessary to optimize and evaluate the outcome of manufacturing processes. In tool grinding, models for the final workpiece geometry and cutting forces are of particular interest. To establish a valid general grinding model, we investigated the cutting process and the influence of local grinding wheel engagements on the material removal. We consequently developed models of material removal and grinding wheel topography, which capture the main correlations in grinding. In combination, temporal cutting forces and final workpiece geometry are predictable and are in excellent agreement with experimental data. The introduced models are valid for grinding in general, since they are solely based on the geometry and process parameters, and hence are applicable for manufacturing process optimization. 相似文献