Effect of the preparation conditions on the morphology and performance of poly(imide) hollow fiber membranes

Poly(imide) (PI) hollow fiber membranes were prepared by using classical phase inversion process. Effects of different external coagulation bath temperatures (ECBT) and various bore flow rates (BFR) on the morphology and separation performance of the membranes were studied. Cross‐section, inner and outer structures were characterized by using scanning electron microscope and atomic force microscopy (AFM). Mean pore size, pore size distribution, and mean roughness of the PI hollow fibers surfaces were estimated by AFM. It was found that the hollow fibers morphology composed of sponge‐like and finger‐like structures with different ECBT and BFR. A circular shape of the nodules with different sizes was observed in the outer surface of the PI hollow fibers. Mean pore size of the outer surface increases with increasing ECBT and BFR. The important result observed in this study is that the ECBT clearly has the largest effect on hollow fiber PI membrane roughness compared with the BFR. Pure water permeability of the PI hollow fibers was improved with increase of ECBT and BFR. The solute rejection (R%) was reduced when the ECBT and BFR was increased. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40428.     

Effects of the tacticities of poly(vinyl alcohol) on the structure and morphology of poly(vinyl alcohol) nanowebs prepared by electrospinning

The effects of tacticities on the characteristics of poly(vinyl alcohol) (PVA) nanowebs prepared by an electrospinning technique were investigated. PVA webs composed of uniform nanofibers with syndiotactic dyad (s‐dyad) contents of 53.5 and 57.3% were successfully obtained with electrospinning. By changing processing parameters such as the initial polymer concentration, applied voltage, and tip‐to‐collector distance, we found suitable conditions for forming PVA webs with uniform nanofibers. PVAs of higher s‐dyad contents were prepared at a lower solution concentration and at a higher applied voltage because of the easy formation of syndiotactic PVA chain entanglements at a very low polymer concentration. The average diameter of the nanofibers in a PVA web with the higher s‐dyad content of 57.3% (ca. 240 nm) was thinner than that of the nanofibers in a PVA web with the lowers‐dyad content of 53.5% (ca. 270 nm). In addition, the crystallinity and thermal stability were greatly increased with an increase in the s‐dyad content. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Effects of the preparation conditions on ethylene/vinyl acetate membrane morphology with the use of scanning electron microscopy

In this research, the effects of preparation conditions, including the coagulation bath temperature, polymer solution composition, preliminary drying time, and thickness of cast polymeric films, on the morphology of ethylene/vinyl acetate copolymer membranes were investigated with scanning electron microscopy and nitrogen gas permeability tests. Flat sheet membranes were prepared through a thermal–wet phase‐inversion method. Scanning electron microscopy pictures showed asymmetric structures for some of the membranes. It was also observed that the porosity of the membranes decreased with an increase in the temperature of the coagulation bath and the solvent evaporation period. When the concentration of the polymer solution was increased from 5 to 12 wt %, the nucleation and growth of the solvent‐rich phase replaced the nucleation and growth of the polymer‐rich phase. With an increase in the thickness of the cast polymeric films, the number of macrovoids increased in the membranes. The nitrogen gas permeability of the developed membranes was in good agreement with the scanning electron microscopy results. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Effects of bath temperature on the morphology and performance of EVOH membranes prepared by the cold‐solvent induced phase separation (CIPS) method

The development and characteristics of porous EVOH membranes by cold‐solvent induced phase separation (CIPS) process were investigated. Binary dopes of 1,3‐propandiol/EVOH prepared at 80 °C were immersed in 1,3‐propandiol at a lower temperature to engender polymer precipitation. The quench temperature affects phase separation modes, and hence structure and performance of resulting CIPS membranes. When the bath temperature was set below the crystallization line and above the binodal (e.g. 45 °C), the formed membrane was dominated by a packing of semicrystalline EVOH globules. When the bath was set at a temperature just below the spinodal (e.g. 20 °C), spinodal decomposition (SD) dominated the precipitation process to give a lacy‐like bicontinuous structure; yet there is also a clear imprint from polymer crystallization. When the bath temperature was set deeply within the spinodal dome (e.g. 5 °C), polymer crystallization affected only little the SD‐derived bicontinuous morphology. Water permeation flux, wettability, tensile strength, and ultra‐filtration experiments of the membranes were conducted. The results indicated that those properties were closely correlated with the porosity level, pore size, and membrane morphology. Moreover, X‐ray diffraction and DSC analyses indicated that the formed membranes had a crystallinity of 38 to 42%, consistent with the literature data. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44553.     

Properties and pervaporation performance of poly(vinyl alcohol) membranes crosslinked with various dianhydrides

In this work, three dianhydrides with similar chemical structures, 3,3′,4,4′‐benzophenone tetracarboxylic dianhydride (BTDA), 4,4′‐oxydiphthalic anhydride (ODPA), and pyromellitic dianhydride (PMDA), are employed for the crosslinking modification of poly(vinyl alcohol) (PVA) membranes for ethanol dehydration via pervaporation. The changes in crosslinking degree, surface hydrophilicity, and glass‐transition temperature are investigated and compared. Compared to the pure PVA membrane, all crosslinked membranes show higher fluxes but lower separation factors, because of the higher fractional free volume and the lower hydrophilicity by the crosslinking of the PVA matrix, respectively. In addition, all crosslinked PVA membranes exhibit similar flux, and the separation factor presents a decreasing order of PVA/PMDA‐2 > PVA/ODPA‐2 > PVA/BTDA‐2, which is in the reverse order of their hydrophilicity, probably because of the reduction in the swelling resistance. With the PMDA content increasing from 0.01 to 0.04 mol/(kg PVA) in the PVA/PMDA crosslinked membranes, the crosslinking degree is enhanced and the hydrogen bonding is weakened, resulting in a flux increase from 120.2 to 190.8 g m^?2 h^?1, but the separation factor declines from 306 to 58. This work is believed to provide useful insight on the chemical modification of PVA membranes for pervaporation and other membrane‐based separation applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46159.     

Influence of post‐treatments on the properties of porous poly(vinyl alcohol) membranes

Porous poly(vinyl alcohol) (PVA) membranes were prepared by a phase‐inversion method. The influence of chemical crosslinking and heat treatments on the swelling degree, resistance to compaction, mechanical strength, and morphology of porous PVA membranes was extensively studied. The crosslinking degree and crystallinity of the membranes, calculated from IR spectra, increased with the treatment time. The porosity, calculated on the basis of swelling experiments, showed a decreasing trend for heat‐treated membranes but remained almost at a constant value for crosslinked membranes. Such a change was further proved with scanning electron microscopy pictures. The behavior was explained by the rearrangement of PVA chains during the heat‐treatment process, which led to morphological changes in the membranes. The mechanical properties of the porous membranes in dry and wet states were measured, and a great difference was observed between crosslinked and heat‐treated membranes in the dry and wet states. The crosslinked membranes showed good mechanical properties in the dry state but became fragile in the wet state. On the contrary, the heat‐treated membranes were more flexible in the wet state than in the dry state. This change was explained by the turnaround of inner stress in the systems during the swelling process. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of polyvinylpyrrolidone on morphology and performance of hemodialysis membranes prepared from polyether sulfone

Flat‐sheet hemodialysis membranes were prepared by phase inversion technique using polyether sulfone (PES) dissolved in dimethylacetamide (DMAc) with and without the addition of polyvinylpyrrolidone (PVP). The effect of the composition of the casting solution on membrane morphology and performance were investigated. The performances of membranes were elucidated on the basis of removal of uremic toxins (urea, uric acid, and creatinine) from human blood serum. The membrane prepared from 12 wt % PES with 2.8 wt % PVP demonstrated better performance compared to the other compositions. The membrane performance is a consequence of membrane morphology. Membranes with channel‐like or long finger‐like structures provide superior removal efficiencies. If the morphology turns to a sponge structure, the effectiveness is diminished. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3804–3813, 2004     

Pervaporation of nonaqueous ethanol azeotropes through interpenetrating polymer network membranes prepared from poly(4-vinylpyridine) and poly(vinyl alcohol)

Highly hydrophilic interpenetrating polymer network (IPN) membranes were prepared from a mixture system of poly(4-vinylpyridine) (P4VP) and poly(vinyl alcohol) (PVA) by quaternizing crosslinking of P4VP with 1,4-dibromobutane (DBB) and simultaneous crosslinking of PVA with hexamethylene diisocyanate (HMDI). The membrane performance in pervaporation (PV) for the azeotropic mixture of ethanol with a less polar organic liquid (chloroform, benzene, carbon tetrachloride, and cyclohexane) was investigated. The strength of these IPN membranes was higher than that of the cellulose acetate membrane and depended on the membrane composition. All the membranes were ethanol permselective for the azeotropic feeds and equimolar mixture feeds as well. Only the swelling degree Q of the membrane, among several physicochemical factors, showed a relationship with the separation performance for the four feeds; a lower value of Q generally corresponded to a higher separation factor and smaller permeability. The membrane composition, which exhibited an optimum membrane performance, was examined in detail for some membranes. Both the separation factor for sorption and that for diffusion far exceeded unity, but the latter was greater in most cases than was the former and dominated the overall separation. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2729–2738, 2001     

Production of polymeric membranes made of polypropylene,poly(ethylene‐co‐vinyl acetate), and poly(vinyl alcohol)

In this study, we prepared and characterized membranes containing polypropylene, poly(ethylene‐co‐vinyl acetate) (EVA), and poly(vinyl alcohol) (PVA). The production process involved blend extrusion and calendering followed by solvent extraction by toluene and water of the EVA and PVA phases. Morphology studies involving scanning electron microscopy determined the pore size distribution at the surface and in the internal regions of the membrane. The resulting membrane properties were related to the processing variables (extension rate, process temperature, and solvent extraction methods) and blend composition. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3275–3286, 2004     

Optimizing the incorporation of silica nanoparticles in polysulfone/poly(vinyl alcohol) membranes with response surface methodology

The addition of silica nanoparticles and poly(vinyl alcohol) (PVA) to polysulfone (PSF) membranes was used to modify the membrane morphology and enhance membrane performance. The central composite design of the response surface methodology was used to predict the maximum permeability and real salt rejection (R_real) of the PSF membranes. The factors affecting the permeability and R_real values of the PSF membranes were the silica (0–12 wt % PSF) and PVA (0–2 wt % PSF) contents. The optimized responses, membrane permeability, and R_real obtained experimentally were 61.9260 L m⁻² h⁻¹ bar⁻¹ and 97.5850%, respectively, with deviation from the predicted values of 34.72 and 15.84%, respectively. In the further characterization, the contact angle results showed that PVA was important in stabilizing the nanoparticle surfaces to prevent agglomeration in the polymeric matrix. The tensile strength test confirmed that the addition of silica nanoparticles improved the mechanical strength of the PSF membranes. However, the addition of PVA had a weakening effect on the mechanical strength of the PSF membranes. The addition of silica nanoparticles and PVA affected the typical asymmetric structures of the PSF membrane less, as shown in the scanning electron micrographs. This may have been due to the good incorporation of additives in the PSF membranes, as observed from the energy‐dispersive X‐ray and Fourier transform infrared spectroscopy results. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011 Liver Transpl, 2011. © 2011 AASLD.     

The influence of poly(vinyl alcohol) suspending agents on suspension poly(vinyl chloride) morphology

The requirements for PVC suspension resin have changed considerably in the last few years, so much so that few companies have products on their ranges that are more than 4 or 5 years old. The suspending agent has a crucial influence on the morphology of the resin, so the changes in resin characteristics have largely been achieved by changes in the suspending agent systems. After a brief review of the mechanism of PVC suspension polymerisation, the properties of polymers made using PVOH suspending agents are related to changes in the latter. The effect of variations in PVAc degree of hydrolysis and viscosity are related to changes in surface tension. Methods of achieving higher porosity by using low hydrolysis co-suspending agents are described. It is shown that higher bulk densities can be achieved by delayed addition of the PVOH. Levels of conjugated unsaturation and copolymer distributions are also shown to have important influences.     

Preparation and characterization of membranes obtained from blends of acrylonitrile copolymers with poly(vinyl alcohol)

New microfiltration and ultrafiltration membranes were obtained using acrylonitrile‐vinyl acetate copolymers in mixture with poly(vinyl alcohol) (PVA). Thus, a blend polymer solution was prepared in dimethylsulfoxide (DMSO) and used to obtain bicomponent polymer membranes by phase inversion. The rheological behavior of the DMSO polymer solutions was, mostly, dilatant at low shear gradients and pseudo plastic with quasi Newtonian tendency at higher gradients. Membranes were characterized by Fourier transform infrared spectrometry (FTIR), optical microscopy, atomic force microscopy, thermal gravimetric analysis‐differential thermal gravimetry, and pure water flux (PWF). FTIR spectra displayed the characteristic bands for acrylonitrile, vinyl acetate, and PVA. The morphology and the porosity can be tailored by the preparation conditions. PVA allows controlling the size of the pores and enables, in principle, to use the resulted membranes as supports for enzyme immobilization. PVA content influences the thermal stability. PWF values depend on the copolymer, on the content in PVA, but also on the coagulation bath composition. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41013.     

Polyacrylonitrile-reinforced poly(vinyl alcohol) membranes: Mechanical and dialysis performance

Membranes used for hemodialysis should have good mechanical strength to withstand the maximum transmembrane pressure. Although crosslinked poly(vinyl alcohol) membrane has superior permeability to solutes, its wet breaking strength is low. Mechanical strength, dry and wet, of membranes made from crosslinked blendmers of poly(vinyl alcohol) and polyacrylonitrile was investigated. The possibilities of these membranes for the application as dialysis membranes were evaluated by estimating its solute permeabilities. The optimum membrane selected shows permeability and mechanical properties comparable with the commercial regenerated cellulose membrane. Polyelectrolyte grafting made the membrane more blood-compatible. © 1995 John Wiley & Sons, Inc.     

Effects of cooling temperature and aging treatment on the morphology of nano‐ and micro‐porous poly(ethylene‐co‐vinyl alcohol) membranes by thermal induced phase separation method

Poly(ethylene‐co‐vinyl alcohol) (EVOH 32) / 1,3‐propanediol mixtures are processed by thermally induced phase separation for the formation of porous membranes. The crystallization line was determined both by the cloud‐point and DSC methods. Two precursor solution compositions, four quench temperatures and various aging times were explored. It is found possible to generate both polymer‐crystallization controlled morphologies (for high quenches and/or sufficiently aged dopes), especially globular microporous ones, and novel nano‐scale porous morphologies dominated by intra‐binodal phase separation (for low quenches and limited or no precursor solution aging). Structural characterization of the membranes was accomplished via application of scanning electron microscopy and wide angle X‐ray diffraction. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40374.     

Strong effects of Tween 20 additive on the morphology and performance of poly(vinylidene fluoride) hollow‐fiber membranes

Poly(vinylidene fluoride) (PVDF) hollow‐fiber membranes were prepared from a Tween 20/water/triethyl phosphate/PVDF system. The effects of Tween 20 on the morphology and properties of the membranes were explored. Field emission scanning electron microscopy imaging indicated the presence of skinlike layers on both surfaces of the membranes. In the cross section, a bicontinuous morphology comprised of interlocked crystallites was observed. As the dosage of Tween 20 was raised, the size and quantity of nanopores on the surfaces increased, and the morphology of the crystallites in the cross section changed from sheaflike to sticklike. Tween 20 was removed almost completely during the membrane‐formation process, as validated by Fourier transform infrared–attenuated total reflection and ¹H‐NMR spectrometry. Dextran filtrations were preformed to demonstrate the potential applications of these membranes in separation processes. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44600.     

Morphological study of poly(vinylidene fluoride) asymmetric membranes: Effects of the solvent,additive, and dope temperature

Asymmetric poly(vinylidene fluoride) (PVDF) membranes were cast with commercial‐grade Kynar K760 polymer pellets and four different solvent systems: N,N‐dimethylacetamide (DMAc), N,N‐dimethylformamide, 1‐methyl‐2‐pyrrolidone, and triethyl phosphate. With a focus on the PVDF/DMAc system, the effects of various additives (i.e., ethanol, glycerol, lithium chloride, lithium perchlorate, and water) on the resulting membrane morphology were investigated. The membrane morphology was examined with scanning electron microscopy. The effect of the dope solution temperature on the membrane morphology was also studied for the various additives used. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1782–1789, 2004     

Preparation and characterization of poly(ethylene‐co‐vinyl alcohol) membranes via thermally induced liquid–liquid phase separation

Porous membranes were prepared through the thermally induced phase separation of poly(ethylene‐co‐vinyl alcohol) (EVOH)/glycerol mixtures. The binodal temperature and dynamic crystallization temperature were determined by optical microscopy and differential scanning calorimetry measurements, respectively. It was determined experimentally that the liquid–liquid phase boundaries were shifted to higher temperatures when the ethylene content in EVOH increased. For EVOHs with ethylene contents of 32–44 mol %, liquid–liquid phase separation occurred before crystallization. Cellular pores were formed in these membranes. However, only polymer crystallization (solid–liquid phase separation) occurred for EVOH with a 27 mol % ethylene content, and the membrane morphology was the particulate structure. Scanning electron microscopy showed that the sizes of the cellular pores and crystalline particles in the membranes depended on the ethylene content in EVOH, the polymer concentration, and the cooling rate. Furthermore, the tendency of the pore and particle sizes was examined in terms of the solution thermodynamics of the binary mixture and the crystallization kinetics. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 853–860, 2003     

Preparation,structure, and transport properties of ultrafiltration membranes of poly(vinyl chloride) and poly(vinyl pyrrolidone) blends

Ultrafiltration (UF) membranes based on poly(vinyl chloride) and poly(vinyl pyrrolidone) blends were prepared by the phase inversion method, and the factors governing membrane properties were investigated. The membranes were characterized by scanning electron microscopy and atomic force microscopy. The fouling characteristics of the membranes were determined by UF of aqueous solutions of bovine serum albumin (BSA) over a pH range of 2–9 and varying salt concentrations. The maximum adsorption of the protein on the membrane surface occurred near the isoelectric point (pI 4.8) of BSA, and the presence of the salts increased the fouling of the membrane. The results can be explained in terms of the nature of the membrane polymer and the effect of different ionic environments on the permeability of the deposited protein layer. The net charge on the BSA molecules appears to be a dominant factor in determining the flux of water through the blend membranes. The UF flux is correlated by a model based on the membrane resistance, adsorbed protein resistance, and time dependent resistance of the concentration polarization layer near the membrane surface. The ζ potentials of the membranes were also determined before and after UF to characterize the surface potential of the membrane. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2606–2620, 2000     

Anion exchange membranes based on poly(vinyl alcohol) and quaternized polyethyleneimine for direct methanol fuel cells

The semi‐interpenetrating polymer network technique was applied in the preparation of anion exchange membranes for direct methanol fuel cells (DMFCs). Poly(vinyl alcohol) was chosen as the polymer matrix and quaternized polyethyleneimine was used as the cationic polyelectrolyte. To modify the polymer membranes for achieving desirable properties, 1,2‐bis(triethoxysilyl) ethane was used as a precursor to fabricate a set of organic–inorganic hybrid membranes. The hybrid membranes were characterized using X‐ray diffraction, scanning electron microscopy, and thermogravimetric analysis. The ionic conductivity, methanol permeability and stability under oxidative and alkaline conditions were measured to evaluate the applicability in DMFCs. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013