The effect of cellulose nanowhiskers on the flexural properties of self-reinforced polylactic acid composites

Self-reinforced polylactic acid (SR PLA) composites incorporating cellulose nanowhiskers (CNWs) were produced by coating orientated PLA fibres with a polyvinyl acetate (PVAc)–CNW mixture as a binder prior to hot compaction at 95 °C. PLA fibres were produced with an average diameter of 11 (±0.9) μm via a melt-drawing process at 180 °C. Scanning electron microscopy (SEM) images revealed that the CNWs imparted roughness to the PLA fibre surface. Cross-sectional examination of the SR PLA composites after hot-pressing confirmed that the PLA fibres had maintained their morphology. Incorporation of 8 wt% CNWs within the SR-PLA composites revealed an increase in their flexural strength (48%) and modulus (39%) compared to the control composite (flexural strength ∼82 MPa and modulus ∼3.9 GPa). In addition, whilst the control SR-PLA composite revealed quite brittle characteristics, the addition of CNWs and PVAc gave the self-reinforced composite a more ductile behaviour.     

Effect of concentration and degree of saturation on co-precipitation of catechin and poly(l-lactide) by the RESOLV process

Rapid expansion of subcritical solutions into liquid solvents (RESOLV) was able to consistently produce catechin (CTC)-loaded poly(l-lactide) (PLLA) nanoparticles. The effects of CTC concentration and processing conditions – pre-expansion temperature and pressure, and degree of saturation – on the size and morphology of CTC-loaded PLLA nanoparticles were investigated, as well as the loading capacity (LC), entrapment efficiency (EE), and release of CTC. RESOLV experiments were carried out with 0.1 wt% CTC + 0.2 wt% PLLA and 0.2 wt% CTC + 0.2 wt% PLLA solutions in mixtures of EtOH and CO₂ (3:2, wt/wt) with pre-expansion temperature and pressure of 60–100 °C and 265–325 bar, respectively. The obtained CTC-loaded PLLA nanoparticles were spherical, with average sizes, LC, and EE ranges of ∼30–40 nm, 2.4–7.3%, and 4.7–22.0%, respectively. CTC concentration, pre-expansion temperature, and degree of saturation had significant effects on LC and EE of CTC, without affecting the size of composite nanoparticles. The LC and EE of CTC increased with increasing pre-expansion temperature and degree of saturation, and with decreasing CTC concentration. The release profiles of CTC from the nanoparticles exhibited an initial stage of burst release (first 8 h) followed by a sustained release (∼1–9 days). Furthermore, the fraction of CTC being released from the nanoparticles decreased with increasing the degree of saturation of subcritical solutions prior to rapid expansion and with increasing the LC of CTC.     

Studies on the mechanical,thermal, morphological and barrier properties of nanocomposites based on poly(vinyl alcohol) and nanocellulose from sugarcane bagasse

Nanocomposites from poly(vinyl alcohol) [PVA] in linear and crosslinked state were synthesized using varying proportions of bagasse extracted nanocellulose. These were characterized by tensile, thermal, X-ray diffraction (XRD), moisture vapor transmission rate (MVTR), and morphological studies. Crosslinked PVA and linear PVA nanocomposite exhibited highest tensile strength at 5 wt.% and 7.5 wt.% of nanocellulose respectively. Thermogravimetric analysis (TGA) studies showed higher thermal stability of nanocomposite made of crosslinked PVA and nanocellulose with respect to linear PVA and nanocellulose. TEM and AFM studies confirm the formation of nanocomposites while the SEM images show the dispersion of nanocellulose particles in them.     

Nanographite-reinforced carbon/carbon composites

Carbon/carbon composites (C/Cs) with nanographite platelets (NGP) filler in a matrix derived from phenolic resin were produced. Different weight concentration (0.5, 1.5, 3, 5 wt.%) NGP were introduced by spraying the NGP during the prepreg formation. The NGP-reinforced C/Cs were characterized for effect of NGP concentration on microstructure, porosity, interlaminar shear strength (ILSS), flexural, ultrasonic and vibration damping behavior. At 1.5 wt.% NGP C/C, the highest values of ILSS observed was 10.5 MPa (increased by 22%), flexure strength of 142.4 MPa (increased by 27%), flexural modulus of 59.2 GPa (increased by 68%) and porosity of 18.8% (reduced by 17.5%) in comparison to neat (without NGP) densified C/C. Ultrasonic testing revealed an average increase of 15% through the thickness Young’s modulus of NGP-C/C; (3.12 GPa at 1.5 wt.% NGP). A 20% average decrease in the damping ratio of the first four modes of vibration was observed in 1.5 wt.% NGP densified C/C. At low concentration (⩽1.5 wt.%) the NGP filled in the pores, cracks and debonded interface but at concentration higher than 1.5 wt.% NGP lost their effectiveness due to agglomeration. The required cycles for desired density/properties are projected to be less compared to neat C/C due to less porosity observed in ⩽1.5 wt.% NGP concentration C/C.     

Process dependant setting behavior of aqueous gelcast AlN slurries

In this study, AlN powder modified to improve anti-hydrolysis property with aluminum dihydrogen phosphate and phosphoric acid by mechanical milling was applied to prepare M-AlN gelcasting slurry. The effect of various parameters such as concentration of monomer and crosslinker, amount of initiator, solid content and temperature on the idle time was discussed for low-toxic N,N-dimethylacrylamide and N,N′-methylenbisacrylamide (DMAA and MBAM) system. The results suggested that the idle time of M-AlN gelcasting slurries decreased with increasing concentration of monomer and crosslinker, amount of initiator, temperature and the volume fraction of M-AlN. The calculated activation energy of 52.5 vol.% M-AlN was 29.46 kJ/mol. The M-AlN green body with optimum bulk density and maximum flexural strength was obtained when the amount of APS was 1.2 wt.% (on the monomers base), polymerization temperature was 65 °C, and polymerization time was 60 min for constant DMAA and MBAM (10 wt.%, 1 wt.% in the premix solution, respectively) in 52.5 vol.% M-AlN slurry. The bulk density of AlN sintered ceramic is greater than 3.27 g/cm³, which presents relative density value of 99.3% of theoretical.     

Tape casting of Y-TZP with low binder content

The rheology of Y-TZP slurries with a low content of an acrylic/styrene binder is studied. The optimum amount of dispersant was found to be 0.3 wt.% for the starting slurry. After a 5 wt.% of binder addition the dispersant amount needed to achieve a minimum viscosity increases to 0.5 wt.%. Tapes obtained from slurries with a solid content of 45 vol.% shows the higher green density of 51 th.%. Higher solid contents do not yield to better green densities due to the high viscosity.     

Hydrolysis-induced aqueous gelcasting for near-net shape forming of ZTA ceramic composites

A new near-net shape forming process called “hydrolysis-induced aqueous gelcasting” (GCHAS) is reported in this paper for the consolidation of ZTA composites, ZTA-30 (70 wt.% Al₂O₃ + 30 wt.% ZrO₂) and ZTA-60 (40 wt.% Al₂O₃ + 60 wt.% ZrO₂). For comparison purposes, ceramics having the same chemical compositions were also consolidated by hydrolysis-assisted solidification (HAS). All the starting suspensions contained a solids loading of 50 vol.%. In the precursor powder mixtures, 1–5 wt.% of Al₂O₃ was replaced by equivalent amounts of AlN to enhance or promote or co-promote the consolidation of suspensions by HAS or by GCHAS, respectively. The suspensions for GCHAS were prepared by dispersing the ZTA powder precursor mixtures in a premix solution of 20 wt.% MAM (methacrylamide), MBAM (methylenebisacrylamide) and NVP (n-vinylpyrrolidinone) in 3:1:3 ratio in de-ionized water. Ceramics consolidated via GCHAS exhibited superior mechanical properties after consolidation and after sintering for 1 h at 1600 °C in comparison to those consolidated by HAS.     

Kinetic behavior of hydrogenation of aromatics in diesel fuel over silica–alumina-supported bimetallic Pt–Pd catalyst

The kinetics and long-term stability test of the aromatic hydrogenation of diesel fuel were studied on SiO₂–Al₂O₃ supported bimetallic Pt–Pd catalyst. The tests on the influence of operating parameters and kinetics studies were carried out using Pt (0.5 wt.%)–Pd (1.0 wt.%)/SiO₂–Al₂O₃, which provided the highest catalytic activity in a previous paper [Applied Catalysis A: General, 192 (2000) 253] with hydrotreated light cycle oil (LCO)/straight-run light gas oil (SRLGO) feedstocks containing 30 vol.% aromatics/100 wppm sulfur and 34 vol.% aromatics/420 wppm sulfur under numerous conditions. The results on this catalyst obtained at different LHSV showed an excellent fit to first-order kinetics. The apparent activation energy was determined to be 92 kJ/mol. Long-term stability test demonstrated the excellent stability of this catalyst. The products during the long-term stability test are of good quality, with the upgraded color, the increased cetane index, and sufficiently decreased sulfur content.     

Preparation by tape casting and hot pressing of copper carbon composites films

During this last decade, the use of metal matrix composites (MMCs) such as AlSiC or CuW for heat dissipation in microelectronic devices has been leading to the improvement of the reliability of electronic power modules. Today, the continuous increasing complexity, miniaturization and density of components in modern devices requires new heat dissipating films with high thermal conductivity, low coefficient of thermal expansion (CTE), and good machinability. This article presents the original use of copper carbon composites, made by tape casting and hot pressing, as heat dissipation materials. The tape casting process and the sintering have been adapted and optimised to obtain near fully dense, flat and homogeneous Cu/C composites.A good electrical contact between carbon fibres and copper matrix and a low porosity at matrix/copper interfaces allow obtaining a low electrical resistivity of 3.8 μΩ cm⁻¹ for 35 vol.% carbon fibre (electrical resistivity of copper = 1.7 μΩ cm⁻¹). The CTE and the thermal conductivity are strongly anisotropic due to the preferential orientation of carbon fibres in the plan of laminated sheets. Values in the parallel plan are, respectively, 9 × 10⁻⁶ °C⁻¹ and 160–210 W m⁻¹ K⁻¹ for 40 vol.% fibres. These CTE and thermal conductivity values are in agreement with the thermo-elastic Kerner's model and with the Hashin and Shtrikman model, respectively.     

Synthesis and mechanical properties of novel composites of inorganic polymers (geopolymers) with unidirectional natural flax fibres (phormium tenax)

This study reports the synthesis and mechanical properties of new inorganic polymer (geopolymer) composites unidirectionally reinforced with 4–10 vol.% natural cellulose-based fibres (NZ flax, phormium tenax). The geopolymer matrix was derived from dehydroxylated kaolinite-type clay. The mechanical properties of the fibre-reinforced composites improve with increasing fibre content, achieving ultimate flexural strengths of about 70 MPa at 10 vol.% fibre content. This represents a significant improvement on the flexural strength of the unreinforced geopolymer matrix (about 5.8 MPa), and all the composites show graceful failure, unlike the brittle failure of the matrix. Scanning electron microscopy was used to study the morphology of the fibre-matrix regions and a combination of thermogravimetric analysis (TGA) and thermal shrinkage measurements of these composites suggests that despite the formation of microcracks due to water loss from the geopolymer matrix, the fibres are thermally protected by the matrix up to 400 °C. The flax fibres do not appear to be compromised by the alkaline environment of the matrix, suggesting new possible applications for these low-cost simply prepared construction materials.     

Methacryloxypropyltrimethoxysilane films on aluminium: Electrochemical characteristics,adhesion and morphology

The electrochemical characteristics, adhesion and morphology of methacryloxypropyltrimethoxysilane (MAPT) films on aluminium were investigated during exposure to 3 wt.% NaCl. The MAPT films were deposited on aluminium surface from 2 to 5 vol.% methacryloxypropyltrimethoxysilane solutions, with the aim to investigate the influence of deposition parameters (silane solution concentration and curing time) on electrochemical characteristics, adhesion and morphology of MAPT films on aluminium.Using electrochemical impedance spectroscopy (EIS), potential–time measurements, adhesion measurements and optical microscopy coupled with image analysis, it was shown that films deposited from 5 vol.% solution exhibited better corrosion stability and adhesion, as well as lower porosity comparing to 2 vol.% solution and improved the corrosion protection of aluminium substrate, while the curing time had no influence on these characteristics.     

Modulation of selective sites by introduction of N2O,CO2 and H2 as gaseous promoters into the feed during oxidation reactions

Results obtained by adding gaseous promoters (CO₂, N₂O and H₂) into the reaction feed are presented for two different reactions: (i) oxidative dehydrogenation of propane (ODP), and (ii) catalytic combustion of methane (CCM). The ODP is performed on a mixture of NiMoO₄ and CeO₂, by adding 3 vol.% CO₂ into the feed, and on a NiMoO₄/[Si,V]-MCM-41 mesoporous catalyst, in the presence of 1 or 5 vol.% N₂O in the feed. The CCM is carried out (i) on Pd(2 wt.%)/Ce_xZr_1−xO₂ and Pd(2 wt.%)/γ-Al₂O₃ catalysts, on pure CeO₂ and on a mixture of Pd(2 wt.%)/γ-Al₂O₃ and CeO₂ powders, by adding 3 vol.% CO₂ into the feed, and (ii) on a Pd(2 wt.%)/γ-Al₂O₃ catalyst, in the presence of various amounts of H₂ in the feed. It is shown, through all these various examples, that the activity and/or the selectivity of catalysts can be improved by tuning, in a very controlled manner, the oxidation state of active sites via the use of these gaseous promoters.     

Hydration of Portland cement with high replacement by siliceous fly ash

The effects of two different low calcium fly ashes on the hydration of ordinary Portland cement (OPC) pastes containing 50 wt.% of fly ash were investigated over a hydration time of 550 days. The results were compared with a reference blend of OPC containing 50 wt.% of inert quartz powder allowing the distinction between "filler effect" and pozzolanic reaction.Until 2 days, no evidence of fly ash reaction was measured and its influence on the hydration is mainly related to the “filler effect”. From 7 days on, the effects of the pozzolanic reaction were observed by the consumption of portlandite, the change of the pore solution chemistry, the formation of a presumably water-rich inner hydration product and the change of the C–S–H composition towards higher Al/Si ratio compared to the C–S–H of neat OPC. Additional strength due to the pozzolanic reaction developed after 28 days of hydration.     

The influence of dopants on loss tangent of polycrystalline alumina ceramics

Polycrystalline aluminas with various concentrations of oxide dopants CaO, MgO, and TiO₂, ranging from 0.05 wt.% to 5 wt.%, as well as pure alumina references were prepared by slip casting from suspensions with various solid loading (30, 35, and 40 vol.% of Al₂O₃), and sintered at 1350 °C for 1 h as low loss tangent electroceramics. As the key parameter for intended application the loss tangents were measured at room temperature in the frequency range between 1 and 200 kHz. In the case of pure alumina the lowest value of loss tangent was achieved in the materials with minimum residual porosity. The values of loss tangents of doped materials were influenced by the concentration of dopants. The addition of 0.05 and 0.5 wt.% of MgO and CaO decreased the value of loss tangent in the whole frequency range. The effect was related to more homogenous microstructure with lower concentration of defects (pores) resulting from the addition of dopants. The increased values of loss tangent in the materials with higher level of additives (5 wt.%) are related to lower density of the materials, and the presence of residual porosity. Other contributing factors are the formation of secondary phases (calcium, magnesium and titanium aluminates), and the increased concentration of lattice defects due to incorporation of atoms with different valencies to alumina crystal lattice.     

In situ chemical reduction and functionalization of graphene oxide for electrically conductive phenol formaldehyde composites

We report an efficient one-step approach to reduce and functionalize graphene oxide (GO) during the in situ polymerization of phenol and formaldehyde. The hydrophilic and electrically insulating GO is converted to hydrophobic and electrically conductive graphene with phenol as the main reducing agent. Simultaneously, functionalization of GO is realized by the nucleophilic substitution reaction of the epoxide groups of GO with the hydroxyl groups of phenol in an alkali condition. Different from the insulating GO and phenol formaldehyde resin (PF) components, PF composites are electrically conductive due to the incidental reduction of GO during the in situ polymerization. The electrical conductivity of PF composite with 0.85 vol.% of GO is 0.20 S/m, nearly nine orders of magnitude higher than that of neat PF. Moreover, the efficient reduction and functionalization of GO endows the PF composites with high thermal stability and flexural properties. A striking increase in decomposition temperature is achieved with 2.3 vol.% of GO. The flexural strength and modulus of the PF composite with 1.7 vol.% GO are increased by 316.8% and 56.7%, respectively.     

Densification and mechanical properties of pulsed electric current sintered B4C with in situ synthesized Al3BC obtained by the molten-salt method

The in situ generated ternary compound Al₃BC shows good dispersion on the surfaces of B₄C particles (10 ± 0.6 μm), obtained using the molten-salt method rather than the ball-milling method, which can form a conductive network in the pulse electric current sintering process to improve the sinterability of B₄C. The sintering behaviour, microstructure and mechanical properties of compacts were investigated at different sintering temperatures and Al₃BC contents. The study found that the relative density, elastic modulus, Vickers hardness, and fracture toughness of samples reached as high as 100%, 495 GPa, 37.0 GPa, and 6.32 MPa m^1/2 at 1700 °C, respectively, when the content of Al₃BC was 18 wt.%. The crack propagation mode can provide an explanation for the higher toughness than that of pure B₄C (3.19 MPa m^0.5). Additionally, the good dispersion of Al₃BC in B₄C was found to change the fracture mode from the single transgranular mode to a mixture of intergranular and transgranular modes. The compositions of the compacts were almost pure B₄C.     

Improvement of field-emission-lamp characteristics using nitrogen-doped carbon nanocoils

Carbon nanocoils (CNCs) synthesized using thermal pyrolysis chemical vapor deposition on 304 stainless steel wire substrates were used as the cathodes of field emission lamps (FELs). The effects of the growth temperature on the FE performances were studied, and we observed that uniform and dense CNCs that are suitable for use as FE cathodes can be synthesized at 600 °C. We also found that a nitrogen doping post-treatment can significantly improve the FE efficiency of the CNCs. When doped at 200 °C with a nitrogen flow rate of 500 sccm for 30 min, the nitrogen content of the CNC surface could reach 4.9 wt.%. ESCA analysis indicates that the doped nitrogen atoms formed CN_x bonding and increased the sp² clusters in the CNCs. The turn-on voltage was reduced from 2.1 V/μm to 1.4 V/μm, and the β value increased considerably from 2465 to 3241 after N-doping post-treatment. The bulb-type FELs using our N-doped CNC cathodes showed a good luminous efficiency as high as 75 lm/W at 8 kV.     

Is the ubiquitous presence of barium carbonate responsible for the poor aqueous processing ability of barium titanate?

The ubiquitous presence of barium carbonate (BaCO₃ – BC) as an impurity in barium titanate (BaTiO₃ – BT) has been pointed out as the main reason for the well-known difficulties found by many investigators when attempting to process BT powders in aqueous media. Different and controversial arguments have been put forward to justify the observed aqueous processing difficulties of BT, but a satisfactory explanation is still to be found. With this aim, a systematic study was here undertaken to shed further light on the solid/liquid interactions occurring at the surface of BC and BT particles and their impact on the dispersion ability of both powders, separately and mixed in certain proportions. Long term colloidal stability and high solid loadings (60 vol.%) were obtained for BC, while colloidal instability and a lower maximum content of solids (50 vol.%) could be achieved for BT. This responds to the question risen in the title.     

A ceramic–carbon hybrid as a high-temperature structural monolith and reinforcing filler and binder for carbon/carbon composites

A new ceramic–carbon nanostructured hybrid (86 vol.% ceramics, 14 vol.% carbon) formed from organoclay during pyrolysis is reported. It functions as a reinforcing filler and a binder for carbon/carbon (C/C) composites. Alone, it can also serve as a high-temperature structural monolith. During pyrolysis, the ordered montmorillonite clay (d₀₀₁ 31.5 Å) is transformed to mullite, cristobalite and disordered clay, allowing the clay part of the organoclay to serve as both binder and reinforcement. The organic part serves as a binder. Thus, a unidirectional C/C composite (50 vol.% fibers, 33 vol.% carbon matrix, 5 vol.% hybrid and 12% porosity) exhibiting flexural strength 290 MPa, modulus 55 GPa and toughness 2.9 MPa is obtained by 1000 °C 21-MPa hot-press pyrolysis in the presence of mesophase pitch powder, which serves as an additional binder, without densification after the pyrolysis. With the hybrid incorporation, the fiber content decreases from 53 to 50 vol.%, but the flexural strength and modulus are increased by 46% and 14% respectively, relative to the composite without the hybrid but with densification. Hot pressing the organoclay alone forms a black monolithic sheet with high thermal stability, electrical resistivity 6 × 10⁶ Ω cm, flexural strength 180 MPa, modulus 69 GPa, but low ductility.     

Synthesis,morphology and physical properties of multi-walled carbon nanotube/biphenyl liquid crystalline epoxy composites

We have developed multi-walled carbon nanotube/liquid crystalline epoxy composites and studied the effects of incorporation carbon nanotubes (CNTs) on the morphology, thermal and mechanical properties of the composites. The CNTs are functionalized by liquid crystalline (LC) 4,4′-bis(2,3-epoxypropoxy) biphenyl (BP) epoxy resin for the ease of dispersion and the formation of long range ordered structure. The epoxy functionalized CNT (ef-CNT) were dispersed in the LC BP epoxy resin that can be thermal cured with an equivalent of 4,4′-diamino-diphenylsulfone to form composite. The curing process was monitored by polarized optical microscopy. The results indicate the LC resin was aligned along the CNTs to form fiber with dendritic structure initially then further on to obtain micro-sized spherical crystalline along with fibrous crystalline. With homogeneous dispersion and strong interaction between nanotubes and matrix, the composite containing 2.00 wt.% ef-CNT exhibits excellent thermal and mechanical properties. When the amount of ef-CNT exceeds 2.00 wt.%, vitrification stage of curing is fast reached, which lowers the degree of conversion. As compared with the neat resin, the composite containing 2.00 wt.% ef-CNT increases the glass transition temperature by 70.0 °C, the decomposition temperature by 13.8 °C, the storage modulus by 40.9%, and the microhardness by 63.3%.