Electrical and rheological properties of double percolated poly(methyl methacrylate)/multiwalled carbon nanotube nanocomposites

Electrical and rheological properties of nanocomposites based on poly(methyl methacrylate) (PMMA) and multiwalled carbon nanotube (MWCNT) were studied from view points of double percolation by adding crosslinked methyl methacrylate-butadiene-styrene (MBS) copolymer particles to lower percolation threshold concentration of MWCNTs. It was found that the critical concentrations of MWCNTs for the percolation in the nanocomposites decrease and then increase with increasing the MBS contents of the nanocomposites. It is postulated that the addition of MBS at low concentrations results in double percolation of MWCNT and the significant decrease of critical concentration for the percolations. However, adding MBS particles in large amounts results in limited space for the distribution of MWCNTs and less efficient dispersion of the MWCNTs and the increase of the critical concentrations of MWCNTs for the percolations. Rheological properties and change of T(g)s reflect large interfacial areas in the well dispersed nanocomposite and were also interpreted to support the speculations for the effects of MBS contents and MWCNT concentrations of PMMA/MWCNT nanocomposites.     

Processing and characterization of carbon nanotube/poly(styrene-co-butyl acrylate) nanocomposites

Nanocomposite materials were prepared from an amorphouspoly(styrene-co-butyl acrylate) latex as the matrix using an aqueous suspension of carbon nanotubes as the filler. After stirring, the preparations were cast and evaporated. The morphology of the resulting films was examined by scanning electron microscopy and a good dispersion of the filler was observed, except for the 5 wt% filled sample. The electrical conductivity and mechanical behavior in both the linear and non-linear ranges were analyzed. From conductivity measurements, a clear percolation threshold has been observed for a relatively low critical volume fraction around 1.5%. The mechanical characterization displayed a continuous reinforcing effect of the carbon nanotubes without lowering of the elongation at break up to 3 wt%. The thermal stability of the composites was strongly improved by carbon nanotubes loading. For instance, the terminal zone was shifted by 115 K with only 15 wt% of nanotubes.     

Thermal and mechanical characterization of poly(methyl methacrylate) nanocomposites filled with TiO2 nanorods

Thick films of nanocomposites made of poly(methyl methacrylate) matrix and colloidal anatase TiO₂ nanorods fillers were prepared by solvent mixing and solution drop casting. Different concentrations of nanorods were tested in order to examine the influence of the nanoscale fillers on the composites material properties and structure. The thermal properties of the samples were investigated through thermogravimetric analysis, which showed an increase in thermal stability of the nanocomposites on increasing nanorods concentration, for the range of concentrations used. The viscoelastic properties were investigated through dynamic mechanical analysis, which showed an increase in both the storage and loss modulus on increasing nanorods concentration. The in-depth distribution of the TiO₂ nanorods in the matrix was evaluated through cross-sectional transmission electron microscopy, which pointed out a uniform dispersion of mesoscale nanorods agglomerates with increasing diameter of 100–200 nm range on increasing nanorods concentration.     

Thermal and mechanical characterization of poly(methyl methacrylate) nanocomposites filled with TiO2 nanorods

Thick films of nanocomposites made of poly(methyl methacrylate) matrix and colloidal anatase TiO₂ nanorods fillers were prepared by solvent mixing and solution drop casting. Different concentrations of nanorods were tested in order to examine the influence of the nanoscale fillers on the composites material properties and structure. The thermal properties of the samples were investigated through thermogravimetric analysis, which showed an increase in thermal stability of the nanocomposites on increasing nanorods concentration, for the range of concentrations used. The viscoelastic properties were investigated through dynamic mechanical analysis, which showed an increase in both the storage and loss modulus on increasing nanorods concentration. The in-depth distribution of the TiO₂ nanorods in the matrix was evaluated through cross-sectional transmission electron microscopy, which pointed out a uniform dispersion of mesoscale nanorods agglomerates with increasing diameter of 100–200 nm range on increasing nanorods concentration.     

Dispersion characteristics and properties of poly(methyl methacrylate)/multi-walled carbon nanotubes nanocomposites

The preparation, characterization, and properties of poly(methyl methacrylate) (PMMA)/multi-walled carbon nanotubes (MWCNTs) nanocomposites are described. Nanocomposites have been prepared by melt-blending in a batch mixer. Both unmodified and surface modified MWCNTs have been used for the nanocomposites preparation. Using both unmodified and modified MWCNTs, the effect of surface modification in nanocomposites is investigated by focusing on three major aspects: dispersion characteristics, mechanical properties, and electrical conductivity measurements. Dispersion of the MWCNTs in the PMMA matrix is examined by scanning and transmission electron microscopy that revealed a homogeneous distribution-dispersion of MWCNTs in the PMMA matrix for both unmodified and modified MWCNTs. Thermomechanical behavior is studied by dynamic mechanical analyzer and results showed a substantial improvement in the mechanical properties of PMMA in conjunction to an increase in the elastic behavior. The tensile properties of neat PMMA moderately improved after nanocomposites preparation with both modified and unmodified MWCNTs, however, electrical conductivity of neat PMMA significantly improved after nanocomposites preparation with 2 wt% unmodified MWCNTs. For example, the through plane conductivity increased from 3.6 x 10(-12) S x cm(-1) for neat PMMA to 3.6 x 10(-9) S x cm(-1) for nanocomposite. The various property measurements have been conducted and results have shown that, in overall, surface modifications have very little or no effect on final properties of neat PMMA.     

Poly(vinylidene fluoride)-assisted melt-blending of multi-walled carbon nanotube/poly(methyl methacrylate) composites

Multi-walled carbon nanotubes (MWNTs) were sonicated in the dimethylformamide solution of poly(vinylidene fluoride) (PVDF). The PVDF-covered MWNTs were then melt-blended with poly(methyl methacrylate) (PMMA). The dynamic mechanical behavior of various composites was studied. The presence of a small amount of PVDF leads to a significant improvement in the storage moduli of the MWNT/PMMA composites at low temperatures. The storage modulus of a PVDF/MWNT/PMMA composite containing 0.5 wt.% PVDF is almost twice as that of a MWNT/PMMA composite at 50°C. However, a further increase in the PVDF content leads to a reduction of the storage modulus. The beneficial effect of PVDF diminishes at higher temperatures.     

Properties of well aligned SWNT modified poly (methyl methacrylate) nanocomposites

The PMMA/SWNT composites with good uniformity, dispersion and alignment of SWNT were fabricated in a stretching process. The semidried mixture was stretched along one direction at a draw ratio of 50 before it was dried, and then folded along the same direction stretching repeatedly for 100 times. The TEM and SEM observation demonstrated that SWNT in the PMMA/SWNT composite tend to align in the stretching direction. The electrical conductivity and the mechanical properties of composite rise with the increase of SWNT concentration, composite films showed higher conductivity and higher mechanical draw ratios along the stretched direction than perpendicular to it. The TGA revealed that embedding the SWNTs into the PMMA matrix also improves the thermal stability of the composite.     

Anisotropic properties of aligned SWNT modified poly (methyl methacrylate) nanocomposites

The poly (methyl methacrylate) (PMMA)/single-walled carbon nanotube (SWNT) composites with good uniformity, dispersion and alignment of SWNT were fabricated in an improved figuration process. The semidried mixture was stretched along one direction at a drawing ratio of 50 before it was dried, and then folded along the same direction stretching repeatedly for 100 times. The transmission electron microscopic (TEM) observation demonstrated that SWNT in the PMMA/SWNT composite tends to align in the stretching direction owing to a torque exerting on it in the stretching process. The electrical and mechanical properties of PMMA/SWNT composite were studied as a function of SWNT orientation and concentration. The aligned SWNT modified PMMA/SWNT composite presented highly anisotropic properties. The experimental results showed that the electrical conductivity and mechanical properties of composite rise with the increase of SWNT concentration, and that composite films showed higher conductivity and higher mechanical draw ratios along the stretched direction than perpendicular to it. The thermogravimetric analysis (TGA) revealed that embedding the SWNTs into the PMMA matrix also improves the thermal stability of the composite.     

Synthesis and characterization of well-dispersed multi-walled carbon nanotube/low-bandgap poly(3,4-alkoxythiophene) nanocomposites

In this study, we prepared nanocomposites of multi-walled carbon nanotubes (MWCNTs) and low-energy-bandgap conjugated polymers incorporating 3,4-alkoxythiophene monomers. Poly(3,4-dihexyloxythiophene) (PDHOT) and poly(3,4-dimethoxythiophene-co-3,4-dihexyloxythiophene) [P(DMOT-co-DHOT)] have relatively low-energy-bandgaps (ca. 1.38 and 1.34 eV, respectively), determined from the onsets of absorbances in their UV–Vis spectra, because of the electron-donating effects of their alkoxy groups. MWCNTs have poor solubility in common organic solvents; after surface modification with alkyl side chains using the Tour reaction, however, the p-hexylaniline modified MWCNT derivative (MWCNT-HA) was readily dispersed in CHCl₃ and could be mixed with the low bandgap polymers. Scanning electron microscopy images revealed that MWCNT-HA was dispersed well in each polythiophene derivative; only a few MWCNT-HA bundles could be observed at a high MWCNT-HA content (≧20 wt.%). The electrical conductivities of the MWCNTs/PDHOT composites were dependent on their MWCNT content, reaching 16 S/cm at 30 wt.% MWCNT-HA. We suspect that the two hexyloxy chains of PDHOT enhanced its solubility and allowed it to wrap around the surfaces of the MWCNTs more readily.     

Fabrication of poly(methyl methacrylate) microfluidic chips by atmospheric molding

A greatly simplified method for fabricating poly(methyl methacrylate) (PMMA) separation microchips is introduced. The new protocol relies on UV-initiated polymerization of the monomer solution in an open mold under ambient pressure. Silicon microstructures are transferred to the polymer substrate by molding a methyl methacrylate solution in a sandwich (silicon master/Teflon spacer/glass plate) mold. The chips are subsequently assembled by thermal sealing of the channel and cover plates. The new fabrication method obviates the need for specialized replication equipment and reduces the complexity of prototyping and manufacturing. Variables of the fabrication process were assessed and optimized. The new method compares favorably with common fabrication techniques, yielding high-quality devices with well-defined channel and injection-cross structures, and highly smoothed surfaces. Nearly 100 PMMA chips were replicated using a single silicon master, with high chip-to-chip reproducibility (relative standard deviations of 1.5 and 4.7% for the widths and depths of the replicated channels, respectively). The relatively high EOF value of the new chips (2.12 x 10(-4) cm(2) x V(-1) x s(-1)) indicates that the UV polymerization process increases the surface charge and hence enhances the fluidic transport. The attractive performance of the new CE microchips has been demonstrated in connection with end-column amperometric and contactless-conductivity detection schemes. While the new approach is demonstrated in connection with PMMA microchips, it could be applied to other materials that undergo light-initiated polymerization. The new approach brings significant simplification of the process of fabricating PMMA devices and should lead to a widespread low-cost production of high-quality separation microchips.     

Micro-deformation mechanisms in thermoformed alumina trihydrate reinforced poly(methyl methacrylate)

Micro-deformation mechanisms involved in thermoforming of alumina trihydrate (ATH) reinforced poly(methyl methacrylate) (PMMA) was investigated in a new experimental method replicating industrial heavy-gage thermoforming procedure. Uniaxial tension tests under non-steady thermal conditions were carried out at different forming rates and forming temperatures. Stress–strain curves and load–displacement histories of thermoformed samples were studied in terms of specimen temperature at different forming conditions. Neat PMMA samples were stretched to 50% strain under identical thermoforming conditions as PMMA/ATH for comparison purposes. Stress whitening in thermoformed PMMA/ATH samples was monitored with optical microscope and degree of stress whitening was characterized by an index obtained from optical image histograms. Micro-deformation features on the surface of PMMA and PMMA/ATH samples were examined by scanning electron microscopy (SEM). Micro-deformation in neat PMMA was in the form of homogenous drawing and did not include any type of void formation. SEM images of PMMA/ATH samples showed that particle cracking is the dominant deformation mechanism at low-forming temperatures, while at high-forming temperatures, combined particle disintegration and interfacial failure are dominant mechanisms. Stress whitening was not observed in neat PMMA which was attributed to absence of micro-voids or craze-like structures. On the other hand, PMMA/ATH samples displayed different levels of stress whitening depending on density, size and type of micro-deformation features.     

In-situ synthesis and performance of titanium oxide/poly(methyl methacrylate) nanocomposites

Polymer nanocomposites have elicited extensive research efforts due to their potential to exhibit spectacular properties. They have immense potential and are befitting materials to serve as an ideal and futuristic alternative for varied applications. Poly(methyl methacrylate) (PMMA) and titanium oxide (TiO2) nanocomposites used in this study were fabricated by an in-situ free radical polymerization process. Three point bend tests were conducted with a modified universal microtribometer to evaluate fracture toughness. The results indicated that the stress intensity values increase as the concentration of titanium oxide increases up to 1 vol% and subsequently decrease at higher concentrations. Scanning electron microscopy (SEM) images of fracture surfaces afforded clues as to the possible deformation mechanism. Ultraviolet-visible spectroscopy (UV-vis) evaluated the degree of transparency of the nanocomposites. It was observed that samples became opaque as the concentration was increased beyond 0.01% volume fraction. X-ray diffraction characterized the TiO2 crystalline phase and Scherrer's equation was used to calculate the crystallite size. Among the concentrations considered the 3% volume fraction sample had the largest crystallite size. Finally, microhardness measurements further characterized the mechanical properties of the composites.     

Holographic characterization of azo-dye doped poly (methyl methacrylate) films

Many holographic techniques have been developed for non-destructive studies and characterization of materials. In this paper, discussion will be made about the employed holographic technique to characterize the poly(methyl methacrylate) (PMMA) matrices doped with azo-dyes. In this manner we were able to study the effect of the thickness of the samples, the effect of concentration of the azo-dyes and of PMMA and the effect of aging (storage time) on the holographic efficiency (diffraction efficiency) of these materials. Auto-erasable holographic gratings have been successfully recorded on azo-dye doped PMMA films and the dynamic diffraction efficiency was monitored with light different from that used for the recording.     

Synthesis and characterization of TiO2/poly(methyl methacrylate) nanocomposites via surface thiol-lactam initiated radical polymerization

An approach to the surface modification of TiO2 nanoparticles was described based on the thiol functionalization of TiO2 followed by thiol-lactam initiated radical polymerization (TLIRP) of methyl methacrylate (MMA). FT-IR, XRD and XPS analyses confirmed the grafting of the polymer on the TiO2 surface. TGA analysis revealed superior thermal stability of PMMA-g-TiO2 compared with PMMA. TEM measurements and time-dependent phase monitoring suggested much higher colloidal stability of PMMA-g-TiO2 than TiO2 in toluene. The controlled nature of the TLIRP of MMA from the surface of TiO2 was determined by GPC analysis.     

Structure characterization of Ag-Ga/poly(methyl methacrylate) nanoparticles

The Ag-Ga/poly(methyl methacrylate) nanoparticles were prepared in-situ by emulsion polymerization method under ultrasonic irradiation without any initiators or metal reductant. HRTEM, EDS and XRD experiments were performed to characterize the nanoparticles. The results indicated that the nanocomposite particles possessed core-shell structure with diameters of 80-200 nm, as well as excellent monodispersity. The phenomenon that the polymer forms the shell via layer-by-layer self-assembly was found. XRD proved the existence of Ag0.72Ga0.28 and the probability of new Ag-Ga alloy because of two unknown diffraction peaks.     

聚甲基丙烯酸甲酯包覆十二醇微胶囊的制备及表征

以相变物质正十二醇(DA)为芯材,聚甲基丙烯酸甲酯(PMMA)为壁材,采用悬浮聚合法制备了正十二醇-聚甲基丙烯酸甲酯(DA@PMMA)微胶囊。通过差示扫描量热仪(DSC),扫描电镜(SEM),透射电镜(TEM),傅里叶变换红外光谱仪(FIIR)和热重分析仪(TGA)等仪器对微胶囊进行检测表征。结果表明:当工艺为苯乙烯-马来酸甘钠盐(SMA)加入量占DA质量的7.5%,偶氮二异丁腈(AIBN)加入量占单体甲基丙烯酸甲酯(MMA)质量的7.5%,芯材壁材质量比为2∶1,搅拌速度为1 000r/min时,所制备的微胶囊整体性能最好。DA@PMMA微胶囊为球形,平均粒径26μm,DA@PMMA微胶囊中DA的质量分数为66%。DA@PMMA微胶囊的熔化焓和结晶焓分别是137.6J/g和132.8J/g。TGA和FIIR的分析表明,DA@PMMA微胶囊具有良好的性能。     

Fabrication of superhydrophilic and antireflective silica coatings on poly(methyl methacrylate) substrates

Silica nanoparticles of ca. 20 nm in size were synthesized, from which hierarchically porous silica coatings were fabricated on poly(methyl methacrylate) (PMMA) substrates via layer-by-layer (LbL) assembly followed by oxygen plasma treatment. These porous silica coatings were highly transparent and superhydrophilic. The maximum transmittance reached as high as 99%, whereas that of the PMMA substrate is only 92%. After oxygen plasma treatment, the time for a water droplet to spread to a contact angle of lower than 5° decreased to as short as 0.5 s. Scanning and transmission electron microscopy were used to observe the morphology and structure of nanoparticles and coating surfaces. Transmission and reflection spectra were recorded on UV–vis spectrophotometer. Surface wettability was studied by a contact angle/interface system. The influence of mesopores on the transmittance and wetting properties of coatings was discussed on the basis of experimental observations.     

Microspherical poly(methyl methacrylate)/multiwalled carbon nanotube composites prepared via in situ dispersion polymerization

In this study, microspherical poly(methyl methacrylate)/multi-walled carbon nanotube (PMMA/ MWCNT) composites were directly prepared by in situ dispersion polymerization using poly (N-vinylpyrrolidone) in methanol media. PMMA/MWCNT microspheres having a diameter of 2.6 approximately 3.9 microm and a molecular weight of 58,000 approximately 65,000 g/mol with a 15.7 approximately 19.5% coefficient of variation (Cv) were synthesized. The morphology of the synthesized composite was investigated using scanning electron microscopy and transmission electron microscopy. The experimental results demonstrated that MWCNTs are well dispersed and embedded in the final PMMA/MWCNT microspheres. The prepared PMMA/MWCNT microspheres were investigated in terms of their capacity to serve as an electrorheological (ER) materials.     

Fabrication of poly(methyl methacrylate) microsphere added pressure-sensitive adhesives and their physical characteristics

Pressure-sensitive adhesives (PSAs), which prevent an optical film being shrank under high temperature and high humidity conditions thus protecting light-leakage phenomenon resulting from the stress induced, were synthesized in this study. Such phenomenon occurs in the edge of an LCD panel because the stress is concentrated on its edge and distorts the absorbance axis of a polarizer. To enhance performance of the PSAs, spherical PMMA microbeads were synthesized and added into the acrylic-based polymeric PSAs in this study and then light-leakage properties of each PSAs with spherical microbeads were evaluated by the light-leakage pictures of the samples. Dynamic storage modulus (G′) of the samples was also measured by a rotational rheometer and then correlated with light-leakage characteristics.     

Mechanical properties of polycarbonate and poly(methyl methacrylate) films reinforced with surface-functionalized nanodiamonds

Polymer nanocomposites (PNCs) possess highly versatile characteristics, depending on the nanofiller properties such as its chemical composition, particle size, dimension, polydispersity, concentration, or surface functional groups. In comparison with micron-sized materials, the nanofiller having a large surface area facilitates stronger interaction with the matrix. In this work, various surface-functionalized nanodiamonds (sf-NDs) having hydroxyl, carboxyl, amino, and amide group were prepared, and dispersed into polycarbonate (PC) and poly(methyl methacrylate) (PMMA) polymers. The polymer nanocomposites (PNCs) which contain the ND content of 5 wt% were subjected to the measurements of mechanical properties such as hardness and Young's modulus by atomic force microscopy (AFM) nanoindentation. It was observed that the hardness and Young's modulus of the polymer nanocomposites depend on strongly the nature of functional groups. The amine or amide functionalization gives the high mechanical properties for both polymers. The interfacial interaction between sf-NDs and polymer matrices is an important factor determining the mechanical properties of the PNCs.