壳牌煤气化装置中煤粉输送系统特种阀的故障分析及其国产化进展

介绍了壳牌煤气化装置中干煤粉输送系统的关键进口特种阀的结构,对特种阀的故障进行了分析,指出了特种阀国产化需解决的问题,总结了特种阀的国产化进展.     

新视讯

关键词军工动态国家重点攻关项目核级爆破阀首爆试验成功中国兵器工业集团北方特种能源集团火工品研发中心和中核苏阀科技实业股份有限公司联合研制的第三代核电站用爆破阀工程样机,首次爆破试验近期在中核苏阀实验室进行。8英寸高压爆破阀和ADS回路14英寸爆破阀均按预定功能成功打开,试验监测数据采集正常,首爆试验取得圆满成功。     

喷射脉冲清洁阀的设计与应用

介绍了喷射脉冲清洁阀在Shell粉煤气化工艺系统中的使用要求。结合特种阀门产品的研发过程,对喷射脉冲清洁阀的结构设计、制造工艺和材料选择等进行了讨论和分析。通过冷态和热态试验,测定了喷射脉冲清洁阀的密封性、灵活性和劫作周期性可以满足Shell粉煤气化装置的工况需要,该阀对保证工艺系统的稳定运行非常有效。     

重型特种汽车带应急泵转向液压系统设计

对常用转向液压系统作了分析研究,设计了重型特种汽车带应急泵转向液压系统,双向齿轮泵作为系统应急动力,油桥、棱阀、合流阀作为主控制阀,来控制和补充系统流量,并解决常用转向液压系统的缺点。     

国产化阀件集成测试方案及改进

特种车底盘的液压转向技术已逐渐成熟，具有广阔的市场前景。为实现自主可控，2021年研发的电液转向系统使用的进口阀件要求全面进行国产化替代。阀件种类多，涉及电磁阀、平衡阀、节流阀等常规阀件，同时为优化系统结构还研制了液控切换阀、流量指示阀等特种阀件。按GJB 4527-2002《军用越野汽车设计定型试验规程》的规定，国产化阀件需要满足10万次可靠性测试。通过分析主要阀件的功能及工作原理，提出了国产化阀件的集成测试方案并进行，节省试验资源并大幅降低研发周期。     

江苏阀协暨江苏省特阀工程技研中心学术研讨会成功召开

<正>2017年7月21日,江苏阀协暨江苏省特种阀门工程技术研究中心学术研讨会在江苏盐城市举行。会议由江苏圣泰阀门有限公司协办,中国阀协张宗列专职副理事长、江苏阀协彭新英理事长、江苏阀协阀门技术专家委主任和中核科技吴辉总工及浙江省阀门标技委、江苏省泵协等负责人出席了会议。来自     

超重型特种汽车转向液压系统设计

对转向液压助力系统作了分析研究,设计了超重型特种汽车用转向器分配阀作为主控制阀,由低压控制转向器分配阀、液控换向阀、液控背压阀,提高系统压力、流量,并解决转向器的泄漏问题。     

喷嘴加工

本文介绍了伺服阀零件中重要零件喷嘴小孔及环带的加工工艺过程的改进，并针对零件的特殊要求改变了传统的工艺方法，创新了环带的加工方法，并将特种加工用到小孔加工中去。     

信息之窗

由机电部设计研究院与重庆建筑机械厂联合开发的GQZF系列高气密性曲面自适应反吹转换阀通过了技术鉴定。该项技术采用曲面阀板浮动连接,能自动适应紧密接触。采用特种方法使阀板在任何工作状态下均处于正压状态自动压紧。上述两项均为目前国内原技术所不具备。样机试验证明,本技术漏风率0.2％以下,     

高速无泄漏脉冲反吹阀的设计与试验研究

针对脉冲反吹阀在Shell粉煤气化工艺系统中的使用要求.介绍了反吹阀的工作原理,并结合特种阀门产品的研发过程,对其结构设计、制造工艺等进行了讨论和分析.性能试验结果表明:该阀门达到了耐高温、响应速度快、关闭后无泄漏的要求,满足了Shell粉煤气化装置的工况需要,对保证工艺系统的稳定运行是实用有效的.     

EXPERIMENTAL RESEARCH AND DESIGN ON HEAT TRANSFER OF EVAPORATOR USED IN THE LARGE QUICK FREEZE PLANT

The evaporator is the main part of a quick-freeze equipment. There are many factors influencing the heat transfer coefficient of an evaporator. The most important factors among them are the fin shape, tube diameter, distance of fin space, frost, and velocity of air flow etc. They mainly influence the thermal efficiency of an evaporator, and therefore its thermal efficiency has direct relationship with the whole efficiency of the quick freeze plant. Evaporators with different structural types have different heat transfer efficiency. In order to obtain high efficiency structure of evaporator, 8 evaporator models with different fin shape, tube diameter and tube arrangement are analyzed and compared. The calculation results show that the integral waved fins, equilateral-triangle arranged small diameter tubes and varying fin-spacing has the highest heat transfer coefficient. The experimental result also shows that the evaporator with this type of structure has better thermal efficiency. The experimental result is in good agreement with the calculation result. It can instruct engineering design for usual designer. A real quick-freeze equipment is designed and put into production. The result shows that, compared with traditional domestic quick-freeze equipments, this equipment decreases by 40% in size and by 20% in energy consumption.     

INTEGRAL EQUATION METHOD＇S APPLICATION IN HOLE-EDGE STRESS OF COMPOSITE MATERIAL PLATE WITH DIFFERENT SHAPED HOLES

The strength of composite plate with different hole-shapes is always one of the most important but complicated issues in the application of the composite material. The holes will lead to mutations and discontinuity to the structure. So the hole-edge stress concentration is always a serious phenomenon. And the phenomenon makes the structure strength decrease very quickly to form dangerous weak points. Most partial damage begins from these weak points. According to the complex variable functions theory, the accurate boundary condition of composite plate with different hole-shapes is founded by conformal mapping method to settle the boundary condition problem of complex hole-shapes. Composite plate with commonly hole-shapes in engineering is studied by several complex variable stress fimction. The boundary integral equations are founded based on exact boundary conditions. Then the exact hole-edge stress analytic solution of composite plate with rectangle holes and wing manholes is resolved. Both of offset axis loadings and its influences on the stress concentration coefficient of the hole-edge are discussed. And comparisons of different loads along various offset axis on the hole-edge stress distribution of orthotropic plate with rectangle hole or wing manhole are made. It can be concluded that hole-edge with continuous variable curvatures might help to decrease the stress concentration coefficient; and smaller angle of outer load and fiber can decrease the stress peak value.     

The use of chemiluminescence in determining the thermal and oxidative stability of motor oils

Chemiluminescence is reviewed as a method of characterising different behaviour of lubricating oils. This includes mineral oils containing additives such as zinc dialkyl-dithiophosphates, sulphonates, succinamides. alkylphenols and polymers. Using a chemiluminescence apparatus and manometric apparatus, various lubricant oil fractions blended with additives were examined. The basic emitters of chemiluminescence are excited carbonyl compounds, and results are presented showing the measurement of chemiluminescence at elevated temperatures.     

GENERATE ROUGH TOOL-PATHS FROM UNORGANIZED POINT-CLOUD DIRECTLY

An approach is presented to generate rough interference-free tool-paths directly from massive unorganized data in rough machining that is performed by machining volumes of material in a slice-by-slice manner. Unorganized point-cloud is firstly converted to cross-section data. Then a robust data-structure named tool-path net is constructed to save tool-path data. Optimal algorithms for partitioning sub-cut-areas and computing interference-free cutter-locations are put forward. Finally the tool-paths are linked in a zigzag milling mode, which can be transformed into a traveling sales man problem. The experiment indicates optimal tool paths can be acquired, and high computation efficiency can be obtained and interference can be avoided successfully.     

PHENOMENON OF CARVED DRIVING WHEELS

A newly found phenomenon of carved driving wheels of a rear-wheel-drive tractor used in an airport is discussed. The circum of every driving wheel is damaged at three regions,which distribute regularly and uniformly. Everyday,the tractor tows a trailer which are times heavier than the tractor,and moves on the same road in the airport. The phenomenon is explained by the torsional self-excited vibration system of the powertrain. The simplified torsional vibration system is discribed by a 2-order ordinary differential equation,which has a limit circle. Experiments and numerical simulations show the followings: Because of the heavy trailer,the slip ratio of the tractor’s driving wheels is very large. Therefore,there is severe torsional self-excited vibration in the tractor’s drivetrain,and the self-excited vibration results in severe and regular fluctuations of the rear wheel’s velocity. The severe fluctuations in velocity fastens the damage of the driving wheels. At the same time,the time interval in which an arbitrary point in the circum of the driving wheel contacts with the road twice is two times more than the period of the torsional self-excited vibration,and this times explained the existence of three damaged regions. At last,it points out that the phenomenon can be avoided when the torsional damping is large enough.     

Stromules and the dynamic nature of plastid morphology

Investigation of plastids via green fluorescent protein (GFP) has led to the rediscovery of tubular extensions of the plastid membrane, termed stromules, for stroma‐filled tubules. These unique structures are challenging our understanding of plastid structure and function. Stromules are highly dynamic, branching and elongating across the plant cell. Recent experiments indicate that cytoplasmic microtubules and microfilaments control the shape and motility of stromules. Whether stromule formation involves plastid‐specific structural systems, such as the plastid division machinery, remains open to debate. Fluorescence photobleaching experiments have revealed that GFP can traffic between plastids joined by stromules. As a result, interest has grown in whether other macromolecules can also travel through these connections. Although the function of stromules is unknown, several aspects of their biology suggest they play a role in molecular exchange between plastids and other organelles.     

A microscope diffusion chamber for the determination of the equilibrium and non-equilibrium osmotic response of individual cells

A microscope diffusion chamber has been developed which allows direct observation of the dynamic osmotic response of individual cells in micro-volume suspensions. Continuous observation of stationary cells is possible including short experimental times while the extracellular chemical composition is changed. Multiple changes of solute type or concentration are easily imposed upon a single sample volume. Response times are a function of chamber configuration but response times as low as 1–10 s are possible with negligible solute concentration gradients within the sample region. The chamber is simple and economical to construct and use. It is the size of an ordinary glass microslide and it can be adapted easily to any common laboratory microscope. All standard optical techniques may be used with the chamber. Construction details and operating characteristics including important limitations are discussed. Example photomicrographs and osmotic data are included.     

VOLUME DEFECT FATIGUE FAILURE OF CERAMIC BALLS UNDER ROLLING CONDITION

A newly developed pure rolling fatigue test rig with three contact points is used to test the rolling contact fatigue properties of silicon nitride ceramic balls. Ball surfaces are examined after failure with optical microscopy and scanning electron microscopy. The failure cause,fatigue phenomenon and mechanics are analyzed. The research shows that subsurface cracks play a dominant role in the formation of spalling failure. These cracks originated from volume defects of the material and propagate,to form elliptical fatigue spalls under the action of principal tensile stresses. The principal tensile stress increases with increasing contact load,causing spall formation and reduction of rolling contact life. The greater the principal tensile stress is,the more severe the peeling of near surface is. Under the same condition,the closer volume defects are to the surface,the more likely failure occurs,the shorter the rolling contact life is.     

气化炉三维扫描测量与数据处理

以德士古气化炉耐火砖的内壁蚀损检测设备为基础,对采集到的点云数据做了进一步处理.通过对数据的筛选和剔除,实现了数据点的平滑降噪细化和精简.然后利用点云对整、网格划分和分色显示等方法,最终完成了内壁腐蚀情况的三维建模.重点讨论了点云数据的预处理及后处理的方法,并根据内壁耐火砖的腐蚀阈值,提出了一种气化炉内壁腐蚀区域的识别与分割方法.对耐火砖的腐蚀分析、气化炉的生产与维修提供了可靠依据,并在工程应用中获得了一致认可.     

Multiple-tapped-delay-line hardware-linearisation technique based on wire load regulation

This article describes designing, implementation and tuning processes of multiple-tapped-delay-line (MTDL). Obtained MTDL can be implemented in various field-programmable-logic-devices (FPGA) devices and applied for time-to-digital-converters (TDC) construction. The task of tuning process is the tapped-delay-line (TDL) linearisation, and consists of two stages. The first stage depends on selecting an appropriate configurable-logic-block (CLB) for particular delay-segment realization and selecting proper connection between these blocks. The second tuning stage, that is essential from this article viewpoint, depends on inter CLBs connecting wires delay regulation realized directly by load regulation. The Load regulation depends on connecting an appropriate number of unused three-state-buffers or CLB inputs to the wire which delay is adjusted. Depending on the number of inputs connected to the wire its capacitance changes that influences its time-constant and finally changes its time-delay.The MTDL mathematical model, obtained characteristics and results of time-interval (TI) measurements are also presented. The derived TDL model provides information about how the particular wire delay should be changed and in which order the changes should be executed. This makes the designing process predictable and easy to carry out. Presented characteristics confirm the proper operation of presented linearisation technique. The proper operation of the whole measuring module is confirmed by obtained TIs histograms presentation.