Narrow‐disperse or monodisperse crosslinked and functional core–shell polymer particles prepared by two‐stage precipitation polymerization

Narrow‐disperse and monodisperse cross‐linked core–shell polymer particles containing different functional groups, such as esters, hydroxyls, chloromethyls, carboxylic acids, amides, cyanos, and glycidyls, in the shell layers in the micrometer size range were prepared by a two‐stage precipitation polymerization in the absence of any stabilizer. Commercial divinylbenzene (DVB), containing 80% DVB, was precipitation polymerized in acetonitrile without any stabilizer as the first‐stage polymerization and was used as the core. Several functional monomers, including methyl methacrylate, ethyl methacrylate, butyl methacrylate, 2‐hydroxyethyl methacrylate, glycidyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate, t‐butyl acrylate, i‐octyl acrylate, acrylic acid, acrylamide, acrylonitrile, styrene, and p‐chloromethyl styrene, were incorporated into the shells during the second‐stage polymerization. The resulting core–shell polymer particles were characterized with scanning electron microscopy and Fourier transform infrared spectroscopy. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1776–1784, 2006     

Modification of polypropylene via the free‐radical grafting ternary monomer in water suspension systems

Maleic anhydride, styrene, and butyl acrylate were grafted onto polypropylene (PP) via free‐radical polymerization. The grafted product, polypropylene‐g‐(maleic anhydride–styrene–butyl acrylate) (PP‐g‐PMSB), was prepared in a water suspension system, and a nongrafted polymer, poly(maleic anhydride–styrene–butyl acrylate) (PMSB′), was produced at the same time. The optimal synthesis conditions were determined by orthogonal experiments. The crystallinity, thermal stability, melt flow rate, and hydrophilicity of the grafting samples were investigated in the presence or absence of PMSB′. The results indicate that the grafting percentage (G_p) of PP‐g‐PMSB and the content of PMSB′ (C_m) increased as the monomer content increased under the optimum reaction conditions. All of these ternary monomers were grafted onto the PP backbone as long‐chain branches. With increasing G_p, PP‐g‐PMSB's polarity and thermal stability increased, the crystallinity decreased, and the molecular distribution became narrower. The contact angle decreased to 72.12° when G_p was 6.87%. With increasing C_m, the crystallinity and thermal stability of the grafting products decreased compared to PP‐g‐PMSB and the molecular distribution grew wider. The contact angle decreased to 63.51° when C_m was 3.64%; this indicated that the presence of PMSB′ further improved the hydrophilicity of the grafted products. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Mechanical and piezo‐resistive properties of styrene–butadiene–styrene copolymer covalently modified with graphene/styrene–butadiene–styrene composites

As novel piezoelectric materials, carbon‐reinforced polymer composites exhibit excellent piezoelectric properties and flexibility. In this study, we used a styrene–butadiene–styrene triblock copolymer covalently grafted with graphene (SBS‐g‐RGO) to prepare SBS‐g‐RGO/styrene–butadiene–styrene (SBS) composites to enhance the organic solubility of graphene sheets and its dispersion in composites. Once exfoliated from natural graphite, graphene oxide was chemically modified with 1,6‐hexanediamine to functionalize with amino groups (GO–NH₂), and this was followed by reduction with hydrazine [amine‐functionalized graphene oxide (RGO–NH₂)]. SBS‐g‐RGO was finally obtained by the reaction of RGO–NH₂ and maleic anhydride grafted SBS. After that, X‐ray diffraction, X‐ray photoelectron spectroscopy, Raman spectroscopy, scanning electron microscopy, transmission electron microscopy, thermogravimetric analysis, and other methods were applied to characterize SBS‐g‐RGO. The results indicate that the SBS molecules were grafted onto the graphene sheets by covalent bonds, and SBS‐g‐RGO was dispersed well. In addition, the mechanical and electrical conductivity properties of the SBS‐g‐RGO/SBS composites showed significant improvements because of the excellent interfacial interactions and homogeneous dispersion of SBS‐g‐RGO in SBS. Moreover, the composites exhibited remarkable piezo resistivity under vertical compression and great repeatability after 10 compression cycles; thus, the composites have the potential to be applied in sensor production. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46568.     

Ab initio reversible addition–fragmentation chain transfer emulsion polymerization of styrene/butyl acrylate mediated by poly(acrylic acid)‐block‐polystyrene trithiocarbonate

Ab initio reversible addition–fragmentation chain transfer (RAFT) emulsion polymerization of styrene/butyl acrylate was investigated with the trithiocarbonate macro‐RAFT agent poly(acrylic acid)‐block‐polystyrene (PAA‐b‐PS) as a stabilizer and a RAFT agent. Influences of the amount of ammonium persulfate (APS), the amount of PAA‐b‐PS and the mass ratio of monomers on emulsion polymerization and film properties are discussed. The particle morphology exhibited spherical‐like structure with particles of about 90 nm in diameter and relatively narrow particle size distribution characterized using transmission electron microscopy and dynamic laser scattering. Fourier transform infrared and ¹H NMR spectra showed that the styrene/butyl acrylate emulsion was successfully synthesized. The monomer conversion increased initially with increasing amount of APS, from 0.4 up to 0.8 wt%, and then decreased. The particle size increased and its distribution decreased gradually with increasing amount of APS. The monomer conversion increased from 76.83 to 94.21% as the amount of PAA‐b‐PS increased from 3 to 4 wt%, and then decreased with further increase of PAA‐b‐PS. The particle size decreased and its distribution increased with increasing amount of PAA‐b‐PS. The water resistance and solvent resistance of the polymer films initially increased and then decreased with decreasing mass ratio of butyl acrylate to styrene. © 2014 Society of Chemical Industry     

Influence of an oligomer polyol and monomers on the structure and properties of core–shell polyurethane–poly(n‐butyl acrylate‐co‐styrene) hybrid emulsions

The free‐radical polymerization of alkenyl‐terminated polyurethane dispersions with styrene and n‐butyl acrylate was performed to obtain a series of stable polyurethane–poly(n‐butyl acrylate‐co‐styrene) (PUA) hybrid emulsions. The core–shell structure of the emulsions was observed by transmission electron microscopy, and the microstructure was studied by ¹H‐NMR and Fourier transform infrared spectroscopy. The effects of the poly(propylene glycol)s (number‐average molecular weights = 1000, 1500, and 2000 Da) and the mass ratios of polyurethane to poly(n‐butyl acrylate‐co‐styrene) (PBS; 50/50, 40/60, 30/70, 20/80, and 10/90) on the structure, morphology, and properties of the PUAs were investigated. The average particle size and water absorption values of the PUAs increased with increasing of PBS content. However, the surface tension decreased from 34.61 to 30.29 mN/m. PUA‐2, with a bimodal distribution, showed Newtonian liquid behaviors, and PUA‐3 showed a great thermal stability, fast drying characteristics, and excellent adhesion to packaging films. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43763.     

Surface modification of halloysite nanotubes with l‐lactic acid: An effective route to high‐performance poly(l‐lactide) composites

To improve the interfacial bonding between halloysite nanotubes (HNTs) and poly(l ‐lactide) (PLLA), a simple surface modification of HNTs with l ‐lactic acid via direct condensation polymerization has been developed. Two modified HNTs were obtained: HNTs grafting with l ‐lactic acid (l‐HNTs) and HNTs grafting with poly(l ‐lactide) (p‐HNTs). The structures and properties of l‐HNTs and p‐HNTs were investigated. Then, a series of HNTs/PLLA, l‐HNTs/PLLA and p‐HNTs/PLLA composites were prepared using a solution casting method and were characterized by polarized optical microscopy (POM), field scanning electron microscopy, and tensile testing. Results showed that l ‐lactic acid and PLLA could be easily grafted onto the surface of HNTs by forming an Al carboxylate bond and following with condensation polymerization, and the amounts of the l ‐lactic acid and PLLA grafted on the surface of the HNTs were 5.08 and 14.47%, respectively. The surface‐grafted l ‐lactic acid and PLLA played the important role in improving the interfacial bonding between the nanotubes and matrix. The l‐HNTs and p‐HNTs can disperse more uniformly in and show better compatibility with the PLLA matrix than untreated HNTs. As a result, the l‐HNTs/PLLA and p‐HNTs/PLLA composites had better tensile properties than that of the HNTs/PLLA composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41451.     

Reinforced soy protein isolate–based bionanocomposites with halloysite nanotubes via mussel‐inspired dopamine and polylysine codeposition

Fully renewable soy protein isolate (SPI)–based film with rigid strength and sufficient water resistance is difficult to attain. In this study, the mussel‐inspired surface chemistry of ?‐poly‐L‐lysine (?‐PL)/dopamine was exploited for codeposition onto halloysite nanotubes (HNTs) to engineer a multinetwork of HNT/SPI bionanocomposite films via physicochemical bonds. A series of ?‐PL/dopamine aqueous solutions at different concentration ratios were employed. The ?‐PL with abundant cationic amine groups could prevent the overoxidation of dopamine on HNT surfaces, thus maintaining sufficient free catechol groups for highly active reactions that improve the biphase interfacial adhesion. Moreover, HNTs surface entangled by ?‐PL chains could be more compatible with peptides. This codeposition of ?‐PL/dopamine on HNT (DLHNT) surfaces was analyzed by X‐ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, X‐ray diffraction, and thermogravimetric analysis. Compared to the control SPI film, the tensile strength of the nanocomposite film (DLHNTs0.5/SPI) was increased from 5.9 MPa to 8.25 MPa, the Young's modulus was improved by 166.4%, and the moisture absorption was reduced to 56.1% (87.2% of the control). In summary, a facile and mild bioinspired surface chemistry of ?‐PL/dopamine codeposition onto HNT surfaces was performed to prepare SPI‐based nanocomposite films with improved interfacial adhesion and benign compatibility. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46197.     

Pervaporation separation of 1,1,2‐trichloroethane–water mixture through crosslinked acrylate copolymer composite membranes

The separation of a chlorinated hydrocarbon from a dilute aqueous solution through a crosslinked acrylate copolymer–porous substrate composite membrane by pervaporation was investigated. Poly(n‐butyl acrylate‐co‐acrylic acid) and poly(n‐butyl acrylate‐co‐2‐hydroxyethyl acrylate) were synthesized and composite membranes were prepared, which were made from the crosslinked polymer and a porous substrate. Pervaporation measurement was carried out for a dilute aqueous solution of 1,1,2‐trichloroethane at 25°C and under a vacuum on the permeate side (below 10 mmHg). The separation factor, overall flux, 1,1,2‐trichloroethane concentration in the membrane, and the degree of swelling decreased with increase in the acrylic acid or 2‐hydroxyethyl acrylate content of the acrylate copolymer. The influence of the crosslinking agent content on the pervaporation performance was small, and the separation factor and the overall flux showed a convex curve. The structure of the crosslinking agent had no effect on the separation. The influence of the pore size of the substrate and the thickness of the polymer layer on the separation of 1,1,2‐trichloroethane was observed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 983–994, 1999     

Proton exchange membranes by grafting of styrene–acrylic acid onto FEP by preirradiation technique. II. Physicochemical properties of the membrane and its sulfonated derivatives

Poly(tetrafluoroethylene‐co‐haxafluoropropylene) (FEP)‐g‐styrene–acrylic acid and its sulfonated derivative membranes were prepared by graft copolymerization of styrene–acrylic acid onto FEP by using preirradiation of γ‐ray technique followed by sulfonation. The physiochemical properties such as ion exchange capacity, water uptake, ionic resistance of the grafted membranes, and their sulfonated derivatives were studied as a function of degree of grafting. These membranes on sulfonation gave acid base, indicating property. The membranes gave yellow color in acidic medium and purple color in alkali medium. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2318–2325, 2004     

Photodegradation and stabilization of styrene–butadiene–styrene rubber

Photooxidative degradation and stabilization of a polystyrene–block–polybutadiene–block–polystyrene thermoplastic elastomer using a polychromatic UV light in air at 60°C has been studied by monitoring the appearance of the hydroxyl and carbonyl groups in Fourier transform infrared spectroscopy. The extent of photooxidative degradation in different samples has been compared. The rate of photooxidation was also estimated in the presence of different concentrations of 2,6‐di‐tert‐butyl‐4‐methylphenol [BHT], 2‐(2′‐hydroxy‐5′‐methylphenyl)benzotriazole [Tinuvin P] and tris(nonylphenyl) phosphite [Irgafos TNPP], and 1,2,2,6,6‐pentamethyl piperidinyl‐4‐acrylate was grafted onto the surface of the SBS film. The kinetic evolution of the oxidative reaction was determined. The morphological changes upon irradiation in the solution cast SBS films were studied by scanning electron microscopy. Based on the experimental data a suitable photooxidative degradation mechanism also has been proposed. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 1097–1102, 2000     

Latex film performance of styrene–acrylic particles functionalized with acrylic acid

Latex polymers are frequently used as substitutes for solvent‐borne coatings in environmental friendly technologies. However, the relationship between the copolymer composition and the latex film performance must be established. The preparation of a series of styrene–n‐butyl acrylate latexes functionalized with different amounts of acrylic acid through semicontinuous emulsion polymerization is presented. In this work, latexes were employed to study the modification of the latex film properties by the addition of acrylic acid during the polymerization; mainly, the adhesion to the substrate, the water vapor permeability, and the electrical film resistance were examined. The most advantageous acrylic acid content was established by a balance of the tested properties. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Control of monodisperse particle size of styrenic–acrylate copolymers in dispersion copolymerization

Syntheses of monodisperse poly[(styrene)‐co‐(n‐butyl acrylate)] and poly[(styrene)‐co‐(2‐ethylhexyl acrylate)] were carried out by dispersion polymerization. The reactions were performed in the mixed solvent of ethanol–water in the presence of azo‐bisisobutyronitrile and poly(N‐vinylpyrrolidone) as the initiator and dispersant, respectively. The effects of reaction parameters, that is the type and concentration of dispersant, ratio of the mixed solvent, reaction temperature, agitation rate, monomer composition between styrene and n‐butyl acrylate or 2‐ethylhexyl acrylate, crosslinking agent and reaction time on the particle size, size distribution and average molecular weights of the resulting copolymer were thoroughly investigated. The resulting copolymer particles were smooth on their spherical surface and the sizes were in the range 0.6–1.8 µm with a narrow size distribution. In most cases, a correlation between small particle sizes with high average molecular weights was observed. The average particle size generally increased with increasing reaction temperature, time and acrylate monomer content. In contrast, the particle size decreased as the molecular weight, concentration of dispersant, polarity of the medium or agitation rate was increased. The glass transition temperature (T_g) of the copolymers can be controlled by the mole ratio of the comonomer. The T_g values decreased when the content of acrylate monomers in the copolymer increased, and T_g values of the synthesized copolymer were in the range 66–102 °C. Instead of using n‐butyl acrylate monomer in the copolymerization, 2‐ethylhexyl acrylate copolymerization with styrene resulted in insignificant changes in the particle sizes but there were significant decreases in T_g values. In this study, the monodisperse particles can be obtained by monitoring the appropriate conditions regarding PVP K‐30 (2–8 wt%), ethanol/water (90/10 wt%), the reaction temperature (70 °C) and the agitation rate (100 rpm). © 2000 Society of Chemical Industry     

Core–shell particles designed for toughening poly(vinyl chloride)

A novel core–shell modifier (MOD) made up of polystyrene and poly(butyl acrylate) (PBA) grafted on a crosslinked styrene‐co‐butadiene core was synthesized by emulsion polymerization. This modifier was used for enhancing effectively the impact ductility of poly(vinyl chloride) (PVC) without losing its transparency. The effects of the MOD on the properties of PVC/MOD blends were explored. It was found that the butyl acrylate (BA) content of the MOD was an important factor affecting the properties of PVC/MOD blends. The Izod impact strength of these blends reached 1200 J m^?1 when the MOD contained 40 wt% BA. The dispersion morphology of the MOD in the PVC matrix was investigated using transmission electron microscopy, with a uniform dispersion of the MOD with higher BA content being obtained. The toughening mechanism of PVC/MOD blends was also investigated. The presence of BA in the MOD enhanced the ductility of the PVC blends due to the increased amount of soft phase (PBA). The dispersion morphology indicated that the interfacial interaction between MOD particles and PVC matrix was improved due to the presence of PBA graft chain in the MOD. TEM of impact fracture samples showed that shear yielding of the PVC matrix and debonding of MOD particles were the major toughening mechanisms for the PVC/MOD blends. Copyright © 2010 Society of Chemical Industry     

Reactive surfactants in heterophase polymerization. XVI. Emulsion copolymerization of styrene–butyl acrylate–acrylic acid in the presence of simple maleate reactive surfactants

This study deals with the influence of a copolymerizable surfactant on the stability of lattices. Two main reactive surfactants, one anionic and one nonionic, both containing a reactive part issued from maleic anhydride, were engaged in seeded emulsion polymerizations of styrene‐co‐butyl acrylate‐co‐acrylic acid. The importance of the polymerization conditions clearly appears through the incorporation yield of the surfmers: When good conditions are used, this yield can be as high as 80%. Once stable lattices are synthesized, with a great incorporation of the surfactant, the stability of the colloid (against freeze–thawing cycles or in the presence of concentrated divalent electrolyte solutions) is then largely improved. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2768–2776, 2000     

Crosslinking of pressure sensitive adhesive based on water‐borne acrylate

This publication shows how the kind of crosslinking agents and their contents influence important properties of acrylic based pressure‐sensitive adhesive (PSA) dispersions such as tack, adhesion and cohesion. Synthesized PSAs based on acrylic polymers, containing 2‐ethylhexyl acrylate, butyl acrylate, vinyl acetate, styrene and acrylic acid are used in the preparation of self‐adhesive dispersions used as coating of polyethylene foams and poly(vinyl chloride) and polyester foils. © 2003 Society of Chemical Industry     

Synthesis and micellization behavior of amphiphilic graft copolymer with 1‐octene as hydrophobic moiety

Two new kinds of amphiphilic copolymers were synthesized in this work. Poly(1‐octene‐co‐acrylic acid) copolymers were prepared through the copolymerization of 1‐octene and tert‐butyl acrylate, and the hydrolysis of tert‐butyl acrylate units. Poly(1‐octene‐co‐acrylic acid)‐g‐poly (ethylene glycol) copolymers were obtained from the esterification reaction between poly(1‐octene‐co‐acrylic acid) and poly(ethylene glycol) monomethyl ether. They were characterized by means of ¹H‐NMR, ¹³C‐NMR, GPC, and FTIR. These amphiphilic copolymers can form stable micelles in aqueous solutions. The critical micelle concentration was determined by fluorescence spectroscopy. The micellar morphology and size distribution were investigated by transmission electron microscopy and dynamic light scattering. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and performance in paper coating of silicone‐modified styrene–butyl acrylate copolymer latex

Silicone‐modified styrene–butyl acrylate copolymer latex was synthesized by emulsion copolymerization by using octamethylcyclotetrasiloxane (D₄), styrene, and butyl acrylate as raw materials, potassium persulfate as initiator and propylmethacrylate triethoxysilane (KH‐570) as crosslinking agent. The infrared spectra studies showed that the vinyl monomers were completely copolymerized with D₄. The prepared silicone‐modified copolymer latex with the interpenetrating polymer networks tended to have higher stability, and better toluene and water resistance than styrene–butyl acrylate latex. The glossiness of coated paper was improved with silicone‐modified copolymer latex, and it was at a maximum when D₄ was about 3% of total monomers. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 333–336, 2001     

Poly(methyl acrylate) and copolymer of acrylic acid and butyl acrylate prepared by γ‐irradiation in the presence of 1,1‐diphenylethene: Synthesis and application in emulsion polymerization

Poly(methyl acrylate) and amphiphilic copolymer of butyl acrylate and acrylic acid were prepared in the presence of 1,1‐diphenylethene (DPE) by γ‐irradiation‐induced polymerization. The influences of polymerization time, amounts of DPE in system on conversion, molecular weight (MW), and its distribution (M_w/M_n) were studied. The results indicate that the polymerization in the presence of DPE and initiated by γ‐irradiation shows the character of controlled radical reaction. The prepared copolymer was used as the polymeric emulsifier in the emulsion polymerizations of butyl acrylate (BA) and styrene (St), respectively, to assess the possibility of making monodisperse latices of relatively high solids content (～ 35–45%) in an one‐step batch process. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Physical and mechanical properties of nanocomposite barrier film containing encapsulated nanoclay

Waterborne poly(styrene‐co‐butyl acrylate) was prepared via miniemulsion polymerization in which nanoclay (Cloisite® 30B, modified natural MMT) in different concentrations was encapsulated. Scanning electron microscopy, X‐ray diffraction, and transmission electron microscopy confirmed the encapsulation and intercalated‐exfoliated structure of Cloisite® 30B within poly(styrene‐co‐butyl acrylate). The effect of nanoclay content on water vapor permeability, water uptake, oxygen permeability, thermal, and mechanical properties of thin films containing 1.5, 2.56, 3.5, and 5.3 wt % encapsulated Cloisite® 30B in poly(styrene‐co‐butyl acrylate) was investigated. The presence of encapsulated Cloisite® 30B within the polymer matrix improved tensile strength, Young's modulus, and toughness of the nanocomposites depending on the nanoclay content. Water vapor transmission rate, oxygen barrier properties, and thermal stability were also improved. The results indicated that the incorporation of Cloisite® 30B in the form of encapsulated platelets improved physicomechanical properties of the nanoclay‐polymer composite barrier films. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and properties of grafted latices from a soybean oil‐based waterborne polyurethane and acrylics

A novel soybean oil‐based vinyl‐containing waterborne polyurethane (VPU) dispersion has been successfully synthesized from toluene 2,4‐diisocyanate, dimethylol propionic acid and a 90 : 10 mixture of chlorinated soybean oil‐based polyol and acrylated epoxidized soybean oil (AESO). Then, a series of VPU/acrylic grafted latices have been prepared by emulsion graft copolymerization of acrylic monomers (40 wt % butyl acrylate and 60 wt % methyl methacrylate) in the presence of the VPU dispersion, using potassium persulfate as an initiator. The structure, morphology, and thermal and mechanical properties of the resulting latices, containing 15–60 wt % soybean oil‐based polyols as a renewable resource, have been investigated by Fourier transform infrared spectroscopy, solid state ¹³C NMR spectroscopy, transmission electron microscopy, thermogravimetric analysis, dynamic mechanical analysis, and mechanical testing. The results indicate that graft copolymerization of the acrylic monomers onto the VPU network occurs during emulsion polymerization, leading to a significant increase in the thermal stability and mechanical properties of the resulting miscible grafted latices. This work provides new environmentally‐friendly latices from a renewable resource with high performance for coating applications. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011