Polyurethane/acrylate hybrids: Effects of the acrylic content and thermal treatment on the polymer properties

Polyurethane (PU)/acrylate hybrids with different acrylic contents (10, 30, 50, 70, and 90 wt %) were prepared by the polymerization of acrylic monomers in the presence of preformed PU chains with polymerizable terminal vinyl groups. Films obtained by the casting of polymer dispersions before and after thermal annealing were characterized by dynamic light scattering, Fourier transform infrared spectroscopy, transmission electron microscopy (TEM), TEM electron energy‐loss spectroscopy, differential scanning calorimetry, and gel fraction determination. Small‐angle X‐ray scattering (SAXS), wide‐angle X‐ray scattering, mechanical properties testing, atomic force microscopy, water contact angle testing, Buchholz hardness testing, and roughness testing of the films were also performed. The effects of the acrylic content and thermal treatment on the structure and properties were determined. TEM showed that a core–shell morphology was formed during polymerization. When the acrylic content increased, smaller particles without core–shell morphologies were observed. TEM energy‐loss spectroscopy studies confirmed this observation. Systems with up to 50 wt % acrylic component were homogeneous, as determined by SAXS, before and after thermal annealing. An attempt to incorporate a higher amount of acrylic component led to phase‐separated materials with a different morphology and, therefore, different properties. The relationship between the acrylic content and properties did not follow linear behavior. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and analysis of properties of a new core–shell silicon‐containing fluoroacrylate latex

BACKGROUND: Silicon‐containing fluoroacrylate copolymers are potential materials for use in the protection of ancient stone buildings. In the work reported in this paper, a new core–shell silicon‐containing fluoroacrylate latex was prepared through grafting of a fluoroacrylate copolymer latex with polysiloxane. RESULTS: The core–shell silicon‐containing fluoroacrylate latex was successfully synthesized by seed emulsion polymerization and octamethylcyclotetrasiloxane (D₄) ring‐opening polymerization in the presence of a mixed emulsifier consisting of a non‐ionic emulsifier and a novel fluorine‐containing anionic emulsifier sodium perfluoro‐octane sulfonate. Transmission electron microscopy, X‐ray photoelectron spectroscopy, static contact angle measurements and scanning electron microscopy‐energy dispersive X‐ray analysis showed that when the D₄ content was controlled at 2.84–4.36 wt%, the silicon‐containing fluoroacrylate latex presented a uniform sphere core‐shell structure and had strong hydrophobic and oleophobic characters due to the association of both fluorine and silicon atoms on the latex film surface. The film cross‐section exhibited uniform and dense microstructure without any phase segregation. Additionally, thermogravimetric analysis and tensile test results indicated that all the silicon‐containing fluoroacrylate copolymers displayed better thermal stability and higher flexibility. CONCLUSION: The synthetic core–shell silicon‐containing fluoroacrylate latex showed excellent surface properties, thermal stability and flexibility, and has encouraging prospects in application as a protective coating. Copyright © 2009 Society of Chemical Industry     

Epoxy networks toughened by core–Shell particles: Influence of the particle structure and size on the rheological and mechanical properties

The core–shell particles considered were poly(butyl acrylate) core/epoxy groups functionalizing the poly(methyl methacrylate) shell. Physical and thermomechanical properties of benzyl dimethylamine (BDMA)‐catalyzed diglycidyl ether of bisphenol A (DGEBA)/dicyandiamine epoxy networks toughened with core–shell particles were studied. The blends were prepared under well‐defined processing conditions. The resulting properties were found to depend on the state of the dispersion of the particles in the prepolymer matrix before crosslinking. These particles were dispersed at different volume fractions in order to vary the interparticle distance. The relationships between the size of the core–shell particles and the level of toughening are reported. Static mechanical tests were performed in tension and compression modes on these core–shell polyepoxy blends. A slight decrease in the Young's modulus and an increase in the ability to plastic deformation were observed. Using linear fracture mechanics (LEFM), an improvement of the fracture properties (K_IC) was measured. By varying the volume fraction of core–shell particles, an optimum toughness improvement was found for an interparticle distance equal to 400 nm (with an average particle size of 600 nm). © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 849–858, 1999     

An improved phase‐inversion process for the preparation of silica/poly[styrene‐co‐(acrylic acid)] core–shell microspheres: synthesis and application in the field of polyolefin catalysis

Spherical and well‐dispersed silica/poly[styrene‐co‐(acrylic acid)] (SiO₂/PSA) core–shell particles have been synthesized using an improved phase‐inversion process. The resulting particles were successfully used as supports for polyolefin catalysts in the production of polyethylene with broad molecular weight distribution. Through the vapor phase, instead of the liquid phase in the traditional process, a non‐solvent was introduced into a mixture of micrometer‐sized SiO₂ and PSA solution. The core–shell structure of the resulting SiO₂/PSA microspheres was confirmed using optical microscopy, scanning electron microscopy, Fourier transfer infrared spectrometry, thermogravimetric analysis and measurement of nitrogen adsorption/desorption isotherms. In order to avoid agglomeration of particles and to obtain a good dispersion of the SiO₂/PSA core–shell microspheres, the non‐solvent was added slowly. As the concentration of PSA solution increased, the surface morphology of the core–shell particles became looser and more irregular. However, the surface area and the pore volume remained the same under varying PSA concentrations. The SiO₂/PSA core‐shell microspheres obtained were used as a catalyst carrier system in which the core supported (n‐BuCp)₂ZrCl₂ and the shell supported TiCl₄. Ethylene/1‐hexene copolymerization results indicated that the zirconocene and titanium‐based Ziegler–Natta catalysts were compatible in the hybrid catalyst, showing high activities. The resulting polyethylene had high molecular weight and broad molecular weight distribution. Copyright © 2010 Society of Chemical Industry