Performance of templated mesoporous carbons in supercapacitors

By analogy with other types of carbons, templated mesoporous carbons (TMCs) can be used as supercapacitors. Their contribution arises essentially from the double layer capacity formed on their surface, which corresponds to 0.14 F m⁻² in aqueous electrolytes such as H₂SO₄ and KOH and 0.06 F m⁻² for the aprotic medium (C₂H₅)₄NBF₄ in CH₃CN. In the case of a series of 27 TMCs, it appears that the effective surface area determined by independent techniques can be as high as 1500-1600 m² g⁻¹, and therefore exceeds the value obtained for many activated carbons (typically 900-1300 m² g⁻¹). On the other hand, the relatively low amount of surface oxygen in the present TMCs, as opposed to activated carbons, reduces the contribution of pseudo-capacitance effects and limits the gravimetric capacitance to 200-220 F g⁻¹ for aqueous electrolytes. In the case of non-aqueous electrolyte, it rarely exceeds 100 F g⁻¹.It is also shown that the average mesopore diameter of these TMCs does not improve significantly the ionic mobility compared with typical activated carbons of pore-widths above 1.0-1.3 nm.This study suggests that activated carbons remain the more promising candidates for supercapacitors with high performances.     

Polyfurfuryl alcohol derived activated carbons for high power electrical double layer capacitors

Polyfurfuryl alcohol (PFA) derived activated carbons were prepared by the acid catalysed polymerization of furfuryl alcohol, followed by potassium hydroxide activation. Activated carbons with apparent BET surface areas ranging from 1070 to 2600 m² g⁻¹, and corresponding average micropore sizes between 0.6 and 1.6 nm were obtained. The porosity of these carbons can be carefully controlled during activation and their performance as electrode materials in electric double layer capacitors (EDLCs) in a non-aqueous electrolyte (1 M Et₄NBF₄/ACN) is investigated.Carbon materials with a low average pore size (<∼0.6 nm) exhibited electrolyte accessibility issues and an associated decrease in capacitance at high charging rates. PFA carbons with larger average pore sizes exhibited greatly improved performance, with specific electrode capacitances of 150 F g⁻¹ at an operating voltage window of 0-2.5 V; which corresponds to 32 Wh kg⁻¹ and 38 kW kg⁻¹ on an active material basis. These carbons also displayed an outstanding performance at high current densities delivering up to 100 F g⁻¹ at current densities as high as 250 A g⁻¹. The exceptionally high capacitance and power of this electrode material is attributed to its good electronic conductivity and a highly effective combination of micro- and fine mesoporosity.     

Improvement of the structural and chemical properties of a commercial activated carbon for its application in electrochemical capacitors

The present paper shows that the performance of an inexpensive activated carbon used in electrochemical capacitors can be significantly enhanced by a simple treatment with KOH at 850 °C. The changes in the specific surface area, as well as in the surface chemistry, lead to high capacitance values, which provide a noticeable energy density.The KOH-treatment of a commercial activated carbon leads to highly pure carbons with effective surface areas in the range of 1300-1500 m² g⁻¹ and gravimetric capacitances as high as three times that of the raw carbon.For re-activated carbons, one obtains at low current density (50 mA g⁻¹) values of 200 F g⁻¹ in aqueous electrolytes (1M H₂SO₄ and 6M KOH) and around 150 F g⁻¹ in 1M (C₂H₅)₄NBF₄ in acetonitrile. Furthermore, the resulting carbons present an enhanced and stable performance for high charge/discharge load in organic and aqueous media.This work confirms the possibilities offered by immersion calorimetry on its own for the prediction of the specific capacitance of carbons in (C₂H₅)₄NBF₄/acetonitrile. On the other hand, it also shows the limitations of this technique to assess, with a good accuracy, the suitability of a carbon to be used as capacitor electrodes operating in aqueous electrolytes (H₂SO₄ and KOH).     

Effect of pore size distribution of coal-based activated carbons on double layer capacitance

A series of coal-based activated carbons representing a wide range of mesopore content, from 16.7 to 86.9%, were investigated as an electrode in electric double layer capacitors (EDLCs) in 1 mol l⁻¹ H₂SO₄ and 6 mol l⁻¹ KOH electrolytic solutions. The activated carbons (ACs) used in this study were produced from chemically modified lignite, subbituminous and bituminous coals by carbonization and subsequent activation with steam. The BET surface area of ACs studied ranged from 340 to 1270 m² g⁻¹. The performance of ACs as EDLC electrodes was characterized using voltammetry, galvanostatic charge/discharge and impedance spectroscopy measurements. For the carbons with surface area up to 1000 m² g⁻¹, the higher BET surface area the higher specific capacitance (F g⁻¹) for both electrolytes. The surface capacitance (μF cm⁻²) increases also with the mesopore content. The optimum range of mesopore content in terms of the use of ACs studied for EDLCs was found to be between 20 and 50%. A maximum capacitance exceeding 160 F g⁻¹ and a relatively high surface capacitance about 16 μF cm⁻² measured in H₂SO₄ solution were achieved for the AC prepared from a sulfonated subbituminous coal. This study shows that the ACs produced from coals exhibit a better performance as an electrode material of EDLC in H₂SO₄ than in KOH electrolytic solutions. For KOH, the capacitance per unit mesopore surface is slightly lower than that referred to unit micropore surface (9.1 versus 10.1 μF cm⁻²). However, in the case of H₂SO₄ the former capacitance is double and even higher compared with the latter (23.1 versus 9.8 μF cm⁻²). On the other hand, the capacitance per micropore surface area is the same in both electrolytes used, about 10.0 μF cm⁻².     

EDLC performance of carbide-derived carbons in aprotic and acidic electrolytes

This study shows that carbide-derived carbons (CDCs) with average pore size distributions around 0.9-1 nm and effective surface areas of 1300-1400 m² g⁻¹ provide electrochemical double-layer capacitors with high performances in both aqueous (2M H₂SO₄) and aprotic (1M (C₂H₅)₄NBF₄ in acetonitrile) electrolytes.In the acidic electrolytic solution, the gravimetric capacitance at low current density (1 mA cm⁻²) can exceed 200 F g⁻¹, whereas the volumetric capacitance reaches 90 F cm⁻³. In the aprotic electrolyte they reach 150 F g⁻¹ and 60 F cm⁻³.A detailed comparison of the capacitive behaviour of CDCs at high current density (up to 100 mA cm⁻²) with other microporous and mesoporous carbons indicates better rate capabilities for the present materials in both electrolytes. This is due to the high surface area, the accessible porosity and the relatively low oxygen content.It also appears that the surface-related capacitances of the present CDCs in the aprotic electrolyte are in line with other carbons and show no anomalous behaviour.     

Optimisation of supercapacitors using carbons with controlled nanotexture and nitrogen content

In order to optimize the performance of supercapacitors, the capacitance of the carbon materials used as electrodes was strictly related to their pores size and also to their redox properties. Well-sized carbons have been elaborated through a template technique using mesoporous silica. For a series of template carbons, a perfect linear dependence has been found for the capacitance values versus the micropore volume determined by CO₂ adsorption. The redox properties of carbons were enhanced by substituting nitrogen for carbon up to ca. 7 wt.%. For carbons with similar nanotextural characteristics, the electrochemical measurements showed a proportional increase of the specific capacitance with the nitrogen content in acidic electrolyte. For an activated carbon from polyacrylonitrile with a specific surface area of only 800 m² g⁻¹, but with a nitrogen content of 7 wt.%, the capacitance reaches 160 F g⁻¹, with very little fading during cycling.     

Magnetically separable bimodal mesoporous carbons with a large capacity for the immobilization of biomolecules

A method for the fabrication of carbon-based mesoporous magnetic composites with a large capacity for the adsorption/immobilization of biomolecules is presented. The composites consist of iron oxide spinel nanoparticles inserted into the pores of templated unimodal or bimodal mesoporous carbons. The deposition of the magnetic iron oxide nanoparticles was carried out following two synthetic routes: (1) the direct incorporation of nanoparticles into the pores of the templated carbons and (2) the insertion of nanoparticles into the mesopores of the carbon-silica composite followed by the selective removal of silica framework. The carbon-iron oxide magnetic composites prepared according to route 2 were found to have better textural properties (larger BET surface areas and pore volumes) and significantly higher capacity for the adsorption of hemoglobin and immobilization of lysozyme. The amounts of hemoglobin or lysozyme adsorbed/immobilized by these materials were 176 mg hemoglobin g⁻¹ support and 131 mg lysozyme g⁻¹ support using route 1 and 430 mg hemoglobin g⁻¹ support and 322 mg lysozyme g⁻¹ support by route 2. Furthermore, we have demonstrated that, when no inorganic nanoparticles are deposited, the bimodal mesoporous carbon shows exceptionally a large immobilization capacity for hemoglobin (830 mg g⁻¹ support) and lysozyme (510 mg g⁻¹).     

Adsorption of Hg(II) ions from aqueous chloride solutions using powdered activated carbons

Activated carbons were developed from Casurina equisetifolia leaves, by chemically treating with sulfuric acid (1:1) or zinc chloride (25%), at low (425 °C) and high (825 °C) temperatures. The resulting powdered activated carbons were applied for removing mercuric ions from aqueous solution at different agitation times and mercuric ion concentrations. The equilibrium data fitted well the Langmuir adsorption isotherm. The Langmuir adsorption capacities were 12.3 and 20.3 mg g⁻¹ for low temperature carbons and 43.9 and 38.5 mg g⁻¹ for high temperature carbons impregnated with H₂SO₄ and ZnCl₂, respectively. Studies of the effects of carbon dosage, NaCl concentrations and solution pH values were carried out for the more effective, high temperature carbons. Increasing NaCl concentration resulted in a significant decrease in the adsorption efficiency. Adsorption was high from solutions with low and neutral pH values and lower for solutions with alkaline pH values for the high temperature carbons.     

Fabrication of activated carbons with well-defined macropores derived from sulfonated poly(divinylbenzene) networks

Poly(divinylbenzene) (PDVB) monoliths with well-defined macropores that have been sulfonated and carbonized to obtain macroporous carbon monoliths. The original macroporous PDVB networks have been synthesized by living radical polymerization accompanied by spinodal decomposition. Sulfonation prevents polymer networks from large shrinkage and weight loss during carbonization by heat-treatment in an inert atmosphere. In the case of PDVB gels sulfonated at 120 °C using conc. H₂SO₄, mesopores in the original skeletons as well as macropores are retained after carbonization. The obtained carbon monoliths are subsequently activated by CO₂, which resulted in activated carbons. The specific surface area of the obtained activated carbons reaches up to 2360 m² g⁻¹.     

Production of activated carbons from almond shell

The production of activated carbons from almond shell, using physical activation by CO₂ is reported in this work. The used method has produced activated carbons with apparent BET surface areas and micropore volume as high as 1138 m² g⁻¹ and 0.49 cm³ g⁻¹, respectively. The activated carbons produced have essentially primary micropores and only a small volume of wider micropores. By FTIR analysis it was possible to identify, in the surface of the activated carbons, several functional groups, namely hydroxyls (free and phenol), ethers, esters, lactones, pyrones and Si-H bonds. By the analysis of the XRD patterns it was possible to calculate the microcrystallites dimensions with height between 1.178 and 1.881 nm and width between 3.106 and 5.917 nm. From the XRD it was also possible to identify the presence of traces of inorganic heteroatoms such as Si, Pb, K, Fe and P. All activated carbons showed basic characteristics with point of zero charge between 9.42 and 10.43.     

Electrochemical insertion of sodium into hard carbons

The electrochemical insertion of sodium ions into different types of hard carbons was achieved in electrolytes composed of ethylene carbonate as the solvent and NaClO₄ as the salt. For all the materials studied the sodium uptake increases when the carbon highest heat treatment temperature (HTT) decreases. PAN-based carbon fibres appear to be suitable structures to allow significant sodium insertion. Thus, T650 ex-PAN fibres lead to a reversible capacity close to 209 mAh g⁻¹. In that case, sodium insertion occurs in two main ways: one is the adsorption on the single graphene layers and the other is the concomitant insertion into the porosity that occurs below 0.1 V versus Na⁺/Na. This second mechanism, which is indicated by a low-voltage plateau on the electrochemical curves, allows significant insertion. The compared electrochemical study of two saccharose-coke samples corresponding to different regions of Dahn's classification underlines the importance of the carbon precursor and of the manufacture process. The reversible capacity is equal to 184 mAh g⁻¹ for the sample heat treated at 800 °C which presents a high hydrogen content whereas it is close to 145 mAh g⁻¹ for the one characterized by a HTT of about 1500 °C and a low hydrogen content. The best electrochemical performances are obtained for pyrolyzed cellulose carbons. Indeed, the reversible capacity is about 279 mAh g⁻¹. Outgassing these carbons at 950 °C results in such a decrease of the reversible capacity down to 145 mAh g⁻¹. That can be related either to the thermal elimination of heteroelements or to modifications of the pore size distribution. Consequently, the most suitable hard carbon material for anodic applications in rechargeable sodium-ion batteries should both present a high residual hydrogen content and a significant microporosity.     

Surface chemistry of phosphorus-containing carbons of lignocellulosic origin

Activated carbon adsorbents were prepared by phosphoric acid activation of fruit stones in an argon atmosphere at various temperatures in the 400-1000 °C range and at different acid/precursor impregnation ratios (0.63-1.02). The surface chemistry of the carbons was investigated by elemental analysis, cation exchange capacity (CEC, measured by neutralization of NaOH with acidic surface groups), infrared spectroscopy and potentiometric titration. Porous structure was derived from adsorption isotherms (N₂ at −196 °C and CO₂ at 0 °C). It was demonstrated that all carbons show considerable cation exchange capacity, the maximum (CEC = 2.2 mmol g⁻¹) being attained at 800 °C, which coincides with the maximum contents of phosphorus and oxygen. The cation exchange properties of phosphoric acid activated carbons from fruit stones are chemically stable in very acidic and basic solutions. Proton affinity distributions of all carbons show the presence of three types of surface groups with pK at 2.0-3.3, 4.6-5.9 and 7.6-9.1. These pK ranges were ascribed primarily to: (a) phosphorus-containing and carboxylic groups; (b) lactonic groups, and (c) phenolic groups, respectively. Phosphoric acid activated carbons are microporous with a relatively small contribution of mesopores. A maximum BET surface area of 1740 m² g⁻¹ was attained at 400 °C.     

Metal-organic framework (MOF) as a template for syntheses of nanoporous carbons as electrode materials for supercapacitor

Five nanoporous carbons (NPCs) were prepared by polymerizing and then carbonizing carbon precursor of furfuryl alcohol accommodated in a porous metal-organic framework (MOF-5, [Zn₄O(bdc)₃], bdc = 1,4-benzenedicarboxylate) template. The Brunauer-Emmett-Teller (BET) surface areas for five NPC samples obtained by carbonizing at the temperatures from 530 to 1000 °C fall into the range from 1140 to 3040 m² g⁻¹ and the dependence of BET surface areas on carbonization temperatures shows a “V” shape. All the five NPC samples have a pore size distribution centered at about 3.9 nm. As electrode materials for supercapacitor, the NPC samples obtained at the temperatures higher than 600 °C display the ideal capacitor behaviors and give rise to almost constant specific capacitance (above 100 F g⁻¹ at 5 mV s⁻¹) at various sweep rates, which is associated with their mesoporous characteristics. However, the NPC sample with the highest BET surface area (3040 m² g⁻¹) obtained by carbonizing at 530 °C gives a unusually low capacitance (12 F g⁻¹ at 5 mV s⁻¹), which may be attributed to the poor conductivity of the carbon material due to the low carbonization temperature.     

Preparation, characterization and Methylene Blue adsorption of phosphoric acid activated carbons from globe artichoke leaves

Activated carbons were prepared by the pyrolysis of artichoke leaves impregnated with phosphoric acid at 500 °C for different impregnation ratios: 100, 200, 300 wt.%. Materials were characterized for their surface chemistry by elemental analysis, “Boehm titrations”, point of zero charge measurements, infrared spectroscopy, as well as for their porous and morphological structure by Scanning Electron Microscopy and nitrogen adsorption at 77 K. The impregnation ratio was found to govern the porous structure of the prepared activated carbons. Low impregnation ratios (~ 100 wt.%) led to essentially microporous and acidic activated carbons whereas high impregnation ratios (> 100 wt.%) gave essentially microporous-mesoporous carbons with specific surface areas as high as 2038 m²·g^− 1, pore volume as large as 2.47 cm³·g^− 1, and a slightly acidic surface. The prepared activated carbons were studied for their adsorption isotherms of Methylene Blue at pH = 3 and pH = 9. The supermicroporous structure of the material produced at 200 wt.% H₃PO₄ ratio was found to be appropriate for an efficient adsorption of this dye controlled by dispersive and electrostatic interactions depending on the amount of oxygen at the surface.     

The effect of Mo2C derived carbon pore size on the electrical double-layer characteristics in propylene carbonate-based electrolyte

Carbide-derived carbon (CDC) was synthesised from molybdenum carbide by extracting Mo atoms in a high-temperature chlorine atmosphere. A systematic study of the influence of pore size on the electrical double layer (EDL) performance was carried out with carbons synthesised in the temperature interval of 500-900 °C. Strong effect of chlorination conditions on the pore-size distribution was noticed that gives wide possibilities to vary the pore structure of Mo₂C derived carbons. An average pore size of carbons varied between 1 nm and 2 nm depending on chlorination temperature. The relationships were established between the pore-size distribution and the electrochemical performance of micro/mesoporous carbons. The EDL characteristics of carbon materials in a propylene carbonate solution of triethylmethylammonium tetrafluoroborate were obtained using the cyclic voltammetry at ΔE of 3.8 V and the constant current methods in a 3-electrode test cell. A novel test method was developed to demonstrate the power characteristics of the electrode materials. The results of this study affirmed the great potential of Mo₂C derived carbons, whose EDL capacitance reaches ∼65 F cm⁻³ and 132 F g⁻¹ and the 20-s discharge power density is 2.1 W cm⁻³.     

Synthesis and characterisation of nanoporous carbide-derived carbon by chlorination of vanadium carbide

Nanoporous carbide-derived carbon (CDC) was synthesised from vanadium carbide (VC) powder via gas phase chlorination in the temperature range from 500 to 1100 °C. The XRD analysis of nanoporous carbon powder samples was carried out to investigate the structural changes (graphitisation) of nanoporous carbons synthesised. The first-order Raman spectra showed the absorption peak at ∼1582 cm⁻¹ and the disorder-induced (D) peak at ∼1345 cm⁻¹. The low-temperature N₂ adsorption experiments were performed and a specific surface area up to 1305 m² g⁻¹ and total pore volume up to 0.66 cm³ g⁻¹ were obtained.     

Production of fibrous activated carbons from natural cellulose (jute, coconut) fibers for water treatment applications

Different fibrous activated carbons were prepared from natural precursors (jute and coconut fibers) by physical and chemical activation. Physical activation consisted of the thermal treatment of raw fibers at 950 °C in an inert atmosphere followed by an activation step with CO₂ at the same temperature. In chemical activation, the raw fibers were impregnated in a solution of phosphoric acid and heated at 900 °C in an inert atmosphere. The characteristics of the fibrous activated carbons were determined in the following terms: elemental analysis, pore characteristics, SEM observation of the porous surface, and surface chemistry. As the objective of this study was the reuse of waste for industrial wastewater treatment, the adsorption properties of the activated carbons were tested towards pollutants representative of industrial effluents: phenol, the dye Acid Red 27 and Cu²⁺ ions. Chemical activation by phosphoric acid seems the most suitable process to produce fibrous activated carbon from cellulose fiber. This method leads to an interesting porosity (S_BET up to 1500 m² g⁻¹), which enables a high adsorption capacity for micropollutants like phenol (reaching 181 mg g⁻¹). Moreover, it produces numerous acidic surface groups, which are involved in the adsorption mechanisms of dyes and metal ions.     

Electrochemical capacitors based on highly porous carbons prepared by KOH activation

Various coal and pitch-derived carbonaceous materials were activated for 5 h at 800 °C using potassium hydroxide and 1:4 component ratio. Porosity development of the resultant activated carbons (ACs) was assessed by N₂ sorption at 77 K and their capability of the charge accumulation in electric double layer was determined using galvanostatic, voltammetric and impedance spectroscopy techniques. ACs produced from different precursors are all microporous in character but differ in terms of the total pore volume (from 1.05 to 1.61 cm³ g⁻¹), BET surface area (from 1900 to 3200 m² g⁻¹) and pore size distribution. Very promising capacitance values, ranging from 200 to 320 F g⁻¹, have been found for these materials operating in acidic 1 mol l⁻¹ H₂SO₄ electrolytic solution. The variations in the electrochemical behavior (charge propagation, self-discharge, frequency response) are considered in relation to the porous texture characteristics, elemental composition but also possible effect of structural ordering due to various precursor materials used. Cycling investigation of all the capacitors has been also performed to compare ability of the charge accumulation for different carbon materials during subsequent cycles.     

Oxygen and phosphorus enriched carbons from lignocellulosic material

Activated carbons were prepared by phosphoric acid activation of fruit stones in air at temperatures 400-1000 °C. The surface chemistry was investigated by elemental analysis, cation exchange capacity, infrared spectroscopy and potentiometric titration. The porous structure was analyzed from adsorption isotherms (N₂ at 77 K and CO₂ at 273 K). It was demonstrated that all carbons show considerable cation exchange capacity, the maximum (2.2 mmol g⁻¹) being attained at 700 °C, which coincides with the maximum contents of phosphorus and oxygen. The use of air instead of argon during thermal treatment increased the amount of cation exchangeable surface groups for carbons obtained at 400-700 °C. Proton affinity distributions of all carbons show the presence of three types of surface groups with pK 1.8-3.1 (carboxylic and polyphosphates), 4.8-6.3 (second dissociation of carboxylic, weak acid in polyphosphates and enol structures) and 8.1-9.7 (phenols and enol structures). Carbons obtained in air at 400-600 °C show enhanced copper adsorption from 0.001 mol L⁻¹ Cu(NO₃)₂ in acidic solutions as compared to carbons obtained in argon. Carbons obtained in air show well-developed porous structure that is equivalent or higher as compared with carbons obtained in argon; the difference being progressively increased with increasing treatment temperature.     

High-capacitance carbon electrode prepared by PVDC carbonization for aqueous EDLCs

Porous carbons with high-volumetric capacitance in aqueous electric double layer capacitors (EDLCs) were simply prepared by poly(vinylidene chloride) (PVDC) carbonization at high temperature without activation or any other additional processes. The PVDC-derived carbon is microporous with Brunauer-Emmett-Teller (BET) surface area about 1200 m² g⁻¹. As it possesses not only high-gravimetric capacitance (262 F g⁻¹) but also high-electrode density (0.815 g cm⁻³), the PVDC-derived carbon present an outstanding high-volumetric capacitance of 214 F cm⁻³, twice over of the commercial carbon Maxsorb-3 with a high-surface area of 3200 m² g⁻¹. The PVDC-derived carbon also exhibit good rate performance, indicating that it is a promising electrode material for EDLCs.