Thermo‐Physical and Impact Properties of Epoxy Containing Epoxidized Linseed Oil, 2

Summary: Biobased neat epoxy materials containing epoxidized linseed oil (ELO) were processed with an amine curing agent. A defined amount of diglycidyl ether of bisphenol F (DGEBF) was replaced by ELO. The thermophysical properties of the amine‐cured biobased neat epoxy were measured by dynamic mechanical analysis (DMA). The Izod impact strength increased with an increase in the amount of ELO added. The change in the Izod impact strength was correlated with the thermophysical properties measured by DMA.

Relation between the Izod impact strength and loss factor for amine‐ and anhydride‐cured ELO‐containing epoxy resins.     

Epoxy Resin Nanofibers Prepared Using Electrospun Core/Sheath Nanofibers as Templates

A strategy is described to prepare epoxy resin nanofibers by combining coaxial electrospinning and traditional hot‐curing processes. Core/sheath nanofibers with diameters of 480 ± 80 nm are prepared at flow rates of 0.1 and 2 mL h^?1 for the core (20% w/v EP and 6% w/v curing agent in ethanol/acetone) and sheath (10% PVP in ethanol) fluids. After the curing of the nanofibers and selective removal of the sheath PVP, EP nanofibers with an average diameter of 210 ± 60 nm are obtained. ATR‐FTIR analysis shows that the EP nanofibers display no obvious difference compared with an EP film cast from the core solution. The method presented allows to develop functional EP nanoproducts and to prepare heat‐cured resin nanofibers.

     

From “Strong” to “Much Stronger”: Utilization of Green Tea Extract Dispersant for SWCNT‐Reinforced Polymer Composites

PVA is reinforced with SWCNTs using green tea extract as a dispersant to achieve good dispersion of the SWCNTs in an organic solvent and finally high‐performance composite fibers. A combination of green tea extract/DMSO/SWCNT/PVA is found to disperse larger aggregates of SWCNTs to individual or thin bundles of a few nanotubes. Incorporation of 0.5 wt% SWCNTs into PVA fibers yields a tensile strength of 2.42 GPa, a Young's modulus of 46 GPa, toughness of 105 J · g^?1 at a failure strain of 11%, and a loop strength of 245 MPa, much higher than the values of commercial PVA fibers. The incorporation of highly dispersed SWCNTs suppresses the fibrillation tendency of the PVA fibers. The applied load is effectively transferred from the matrix to the SWCNTs.

     

Infusion of SiC Nanoparticles Into SC‐15 Epoxy: An Investigation of Thermal and Mechanical Response

Summary: In the present investigation we have developed a novel technique to synthesize nanocomposite materials consisting of SC‐15 epoxy resin and silicon carbide (β‐SiC) nanoparticles. A high intensity ultrasonic liquid processor was used to obtain a homogeneous molecular mixture of epoxy resin and β‐SiC nanoparticles. In this study, we have prepared three different samples containing 0.5, 1, and 1.5% of β‐SiC nanoparticles by weight of the epoxy resin. In parallel, control samples were also made following identical procedures without the infusion of nanoparticles. Test samples were characterized by TGA, DSC and three‐point bend flexural tests to evaluate thermal and mechanical properties. The results indicate that 1 wt.‐% loading derives the maximum improvement in both thermal and mechanical properties when compared to the neat system. The dispersion of nanoparticles and morphological changes were studied by field emission scanning electron microscopy (FE‐SEM) and high resolution transmission electron microscopy (TEM). These results demonstrate that the nanoparticles are spherical in shape (≈30 nm sizes) and are uniformly dispersed over the entire volume of the resin.

FE‐SEM micrograph of the plasma etched 1 wt.‐% SiC‐epoxy system.     

A Novel Phosphorus‐Containing Polymer as a Highly Effective Flame Retardant

Summary: A novel phosphorus‐containing polymeric retardant, WLA‐3, was synthesized from phenylphosphonic dichloride (PPD) and 2‐(6‐oxido‐6H‐dibenz〈c,e〉〈1,2〉oxaphosphorin‐6‐yl) 1, 4‐benzenediol (ODOPB). The flame‐retardant element, phosphorus, was bonded both in the main chains and in the pendant chains of flame‐retardant polymer molecules, and reached a content of 13.8%. The high phosphorus content and rich aryl group structures of WLA‐3 contribute an excellent flame retardancy to poly(ethylene terephthalate) (PET) without a considerable decrease of mechanical properties. WLA‐3 is also very effective in improving flame retardancy of epoxy resin and unsaturated polyester.

     

Properties of Polyimide/Silica Nanohybrids from Silicic Acid Oligomer

Summary: A new method to synthesize polyimide (PI)/silica nanohybrids has been presented. It uses silicic acid oligomer as the silica precursor, which was obtained by extracting with tetrahydrofuran (THF) from PH‐adjusted water glass. The films of PI/silica nanohybrids remained transparent even at high silica content due to the formation of nanometer‐scaled SiO₂ particles at the addition of γ‐aminopropyltriethoxysilane (APTES). In comparison with pure PI, PI/silica hybrids showed improved thermal stability and mechanical properties, and lower linear coefficients of thermal expansion (CTEs). The glass transition temperatures of the hybrids were increased with increasing content of silica or APTES as a result of the increasing limitation to the movements of the PI backbone.

SEM photograph of PI 20/4.     

Layered Silicate‐Induced Enhancement of Fracture Toughness of Epoxy Molding Compounds over a Wide Temperature Range

Summary: The fracture toughness of EMC was dramatically increased over a wide temperature range by the addition of a very low volume fraction of layered silicates to EMC filled with micro‐silica particles. Layered silicate‐EMC nanocomposites containing intercalated and the exfoliated silicates were fabricated by using o‐cresol and biphenyl type epoxy resins, respectively. It was found that exfoliated silicates were more effective than intercalated silicates at toughening EMC at temperatures above T_g of the epoxy resin. Enhanced fracture toughness of EMC over a wide temperature range, from ambient to 230 °C has been attributed to the presence of layered silicates, which induces macroscopic crack deflection and severe plastic deformation in front of the crack tip.

     

Aligned Nafion® Nanocomposites: Preparation and Morphological Characterization

A novel nanocomposite based on Nafion® (ionomer) and a layered silicate is studied. An innovative approach of processing a composite under electric field to induce orientation of the inorganic filler was carried out and accomplished in the present work. The morphology of oriented composites was analyzed by scanning electric potential microscopy (SEPM) and transmission electron microscopy (TEM). Films based on both plain ionomer and composite displayed fine contrast in SEPM, differentiating the phases, which could not be achieved using conventional atomic force microscopy. The orientation of the silicates in the composites is evident from the SEPM picture.

AFM of Nafion®/montmorillonite composite films prepared by solution casting under electric field (Image obtained by SEPM).     

Nylon 6‐Polyesteramide Block Copolymers (NBC) and NBC/Phenolic Resin Composites, 1

Summary: A series of NBC/phenolic resin composites, containing 0, 1, 3, 5 or 7 wt.‐% of a powdered phenolic resin of different particle diameter, was prepared by the reaction injection molding (RIM) process. It was determined by SEM analysis that there exists a strong interaction between particles and matrix and that such interaction occurs through hydrogen‐type bonds as determined by FTIR analysis. According to the results it is thought that the glass transition temperature of the NBC/phenolic resin composites depends on two competing factors: the rigidity promoted by the hard solid filler and the flexibility imparted by the nylon 6 amorphous phase, whose proportion becomes more important with increasing amounts of phenolic resin particles. The elastic and flexural moduli of the NBC were improved by the addition of phenolic resin confirming the reinforcing effect of this filler. On the contrary, the impact strength diminishes with increasing amounts of phenolic resin, although this property is strongly dependent on the particle diameter.

SEM micrograph of the nylon 6‐polyesteramide block copolymer (80/20).     

Formaldehyde Resins Bearing Diaminodiphenylmethane Groups: Synthesis,Characterization and Properties

Summary: Novel formaldehyde resins bearing diaminodiphenylmethane groups were synthesized by the polymerization of a mixture of diaminodiphenylmethane (DDM), cyclohexanone (CHx) and o‐cresol (o‐Cz) with formaldehyde (FA) in the presence of an acid catalyst (HCl). The resins obtained were characterized by spectral, elemental and thermal analysis and used as a hardener for epoxy resins. The curing and temperature behavior of these epoxy resin/formaldehyde systems were investigated using differential scanning calorimetry and thermogravimetry techniques. The resins had good thermal stability and the activation energies of degradation reactions had values between 70–98 kJ · mol^?1.

The curing reaction of epoxy resins with the DDM/CHx/o‐Cz/formaldehyde resins.     

All‐Solid Actuator Consisting of Polyaniline Film and Solid Polymer Electrolyte

An all‐solid actuator, consisting of a polyaniline (PANI) film and a solid polymer electrolyte (SPE) of poly(ethylene oxide) derivative (STO288), clearly showed a reversible displacement in an atmosphere when a voltage was applied between the PANI film and the SPE layer. The displacement and the response rate are mainly dependent on the applied voltage and the employed supporting salt, but are influenced by the humidity and temperature of the environment. The results of the present experiments have revealed that the influences of the humidity and temperature on the performance of the actuator are predominantly through the ionic conductivity of the SPE.

All‐solid actuator consisting of PANI and SPE.     

Use of Hydroxyl Functionalized (Meth)acrylic Cross‐Linked Polymer Microparticles as Chain Transfer Agent in Cationic Photopolymerization of Cycloaliphatic Epoxy Monomer, 2

This study is related to the use of hydroxyl functional acrylic cross‐linked polymer microparticles (CPM, also named microgels) as a chain transfer agent in cationic photopolymerization of cycloaliphatic epoxy monomer. All CPM were based on butyl acrylate and were consequently rubbery at ambient temperature. The effect of the stabilizing acrylate monomer used during the CPM synthesis was evaluated with respect to the viscoelastic properties of the photopolymerized cationic‐type epoxy films. The viscoelastic properties were correlated to the photopolymerized film morphology observed by transmission electron microscopy. Two acrylate monomers used as stabilizing agents during CPM synthesis were compared: cardura acrylate (CA) and lauryl acrylate (LA). CA was a good stabilizer for CPM in epoxy monomer before photocure and the CPM were well dispersed into the network after reaction. In contrast, LA was a poor stabilizer resulting in large CPM aggregation. The blend of these two types of CPM led to intermediate morphology, probably because of the flocculation of the CPM stabilized with LA. Conversely, CPM synthesized with a blend of the two stabilizing acrylate monomers induced in epoxy matrix a specific bi‐continuous morphology and consequently unique viscoelastic properties.

TEM micrographs of a photopolymerized film with 15 wt.‐% CPM(BA + 20%HEA)‐20%CA + 15% CPM(BA + 18%HEA)‐27%LA used as chain transfer agents.     

Surface Property Modification of Epoxy Coatings by Polydimethylsiloxanes

Surface properties of epoxy coatings are modified by PDMS additives in cationic UV curing of a cycloaliphatic epoxy resin. The cured films show a very high hydrophobicity that does not depend on PDMS concentration, indicating that a threshold is reached even at 0.3 wt% additive. A slight increase of the water contact angle as a function of PDMS molecular weight is observed. The additive selectively modified the air‐side of the film, while the glass‐side retains the surface properties of the pure resin. This segregation phenomenon permits to obtain highly hydrophobic films with still good adhesion properties on polar substrates, which is an important advantage over common surface‐modified resins.

     

Synthesis of Fluorinated Hyperbranched Polymers and Their Use as Additives in Cationic Photopolymerization

Summary: A fluorine containing hyperbranched polymer was synthesized by modifying an aromatic‐aliphatic hyperbranched polyester with a semifluorinated alcohol via a Mitsunobu reaction and was subsequently used as an additive in cationic photopolymerization of an epoxy resin. The remaining OH groups of the fluorinated hyperbranched polymer interact with the polymeric carbocation through a chain‐transfer mechanism inducing an increase in the final epoxy conversion. The fluorinated HBP induces modification of bulk and surface properties, with an increase in T_g and surface hydrophobicity already reached at very low concentration. The HBFP additive can, therefore, protect the coatings from aggressive solvents, increases hardness, and allows the preparation of a low energy surface coating.

Synthesis of fluorinated hyperbranched polyester.     

The Reinforcement of Elastomeric Networks by Fillers

Summary: The mechanisms involved in rubber reinforcement are discussed. A better molecular understanding of these mechanisms can be obtained by combining characterization of the mechanical behavior with an analysis of the chain segmental orientation accompanying deformation. While the strain dependence of the stress is the most common quantity used to assess the effect of filler addition, experimental determination of segmental orientation can be used to quantify the interfacial interactions between the elastomeric matrix and the mineral inclusions.

SEM micrograph of natural rubber containing 10 wt.‐% of organomodified clay.     

Thermo‐Physical and Impact Properties of Epoxy Containing Epoxidized Linseed Oil, 1

Summary: Biobased neat epoxy materials containing epoxidized linseed oil (ELO) were processed with an anhydride curing agent. A defined amount of the diglycidyl ether of bisphenol F (DGEBF) was replaced by ELO. The selection of the DGEBF, ELO, and an anhydride curing agent resulted in an excellent combination, to provide a new biobased epoxy material showing high elastic modulus, high glass transition temperature, and high heat distortion temperature (HDT) with larger amounts of ELO. The Izod impact strength was almost constant while changing the amount of ELO. This is a promising result for future industrial applications in different engineering industries.

The effect of changing ELO concentration of the anhydride‐cured neat epoxy on the storage modulus.     

The Solid State Postcondensation of PET, 2

Summary: A process for the solid state polycondensation of PET is proposed. It is shown that by correctly choosing the prepolymerisation conditions it is possible to crystallise the product and to directly polymerise it in a dispersed phase. This process is significantly faster than the “standard” PET processes, and allows one to obtain high molecular weights directly from a prepolymer without the need to use an intermediate solution polymerisation step.

Reactor set‐up for precursor preparation and dispersed phase prepolymerisation.     

Preparation of Nanoporous Polyimide Films from Poly(urethane‐imide) by Thermal Treatment

Nanoporous polyimide films were prepared in two steps. The first step is the preparation of poly(urethane‐imide) films by casting blend solutions containing various weight percentages of poly(amic acid) and phenol blocked polyurethane prepolymer (from 1,6‐hexamethylene diisocyanate and poly(ethylene glycol)). Three poly(amic acid)s were obtained from biphenyltetracarboxylic dianhydride (or) 2,2‐bis(3,4‐dicarboxyphenyl)hexafluoropropane dianhydride with 1,4‐phenylenediamine (or) 2,5‐dimethyl‐1,4‐phenylenediamine. Poly(urethane‐imide) films were characterized by density and surface energy measurements, AFM, DSC, TMA, mechanical properties and TGA. In the second step, these films were thermally treated above 300 °C to give nanoporous polyimide films. During thermal treatment, less thermally stable urethane domains decomposed, leaving porous polyimide films. The presence of pores was confirmed by scanning electron microscopy (SEM). The dielectric constant of the polyimide film was found to decrease with increasing amounts of urethane content.

A nanoporous polyimide film.     

Bio‐Based Rubbers by Concurrent Cationic and Ring‐Opening Metathesis Polymerization of a Modified Linseed Oil

Bio‐based rubbers prepared by tandem cationic polymerization and ROMP using a norbornenyl‐modified linseed oil, Dilulin?, and a norbornene diester, NBDC, have been prepared and characterized. Increasing the concentration of the NBDC in the mixture results in a decrease in the glass transition temperature. The new bio‐based rubbers exhibit tensile test behavior ranging from relatively brittle (18% elongation) to moderately flexible (52% elongation) and with decreasing values of tensile stress with increasing NBDC content. Thermogravimetric analysis reveals that the bio‐based rubbers have maximum decomposition temperatures of over 450 °C with their thermal stability decreasing with increasing loadings of NBDC.

     

Synthesis of Alkyl‐Functionalized Hyperbranched Polymers and Their Use as Additives in Cationic Photopolymerization of Epoxy Resins

Summary: An alkyl‐functionalized hyperbranched polymer, HBP(OH)–C16, was synthesized by partial modification with fatty acid of an aromatic‐aliphatic OH‐terminated hyperbranched polyester HBP? OH. This product was used as additive in the cationic photopolymerization of an epoxy resin. The alkyl‐modified polyester takes part in the photopolymerization process thanks to the residual OH groups by means of chain‐transfer reactions. An increase of the epoxy conversion is observed by increasing the amount of the HBP additive in the photocurable resin with a modification of the bulk properties of the final ultraviolet‐cured films. The presence of HBP(OH)–C16 induces an increase in glass transition temperature, thermal stability, and solvent resistance. Moreover the surface properties of the films are modified achieving highly hydrophobic surfaces in the presence of even very low amounts of HBP(OH)–C16.

Structure of HBP–C16.