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1.
This work was aimed at studying the efficiency of graft copolymers at stabilizing the co-continuous morphology of polystyrene (PS)/polyamide 6 (PA6) blends during quiescent annealing. A series of graft copolymers with PS as backbone and PA6 as grafts, denoted as PS-g-PA6, with different molecular structures and compositions were used as compatibilizers. The co-continuous domain size of the blends without PS-g-PA6 increased almost linearly with annealing time. The addition of the PS-g-PA6 not only narrowed down the composition range of co-continuity of PS/PA6 blend but also slowed down and even stopped completely the coarsening of the co-continuous morphology during the quiescent annealing. Moreover, the efficiency of PS-g-PA6 depended very much on its molecular structure and/or composition. For graft copolymers with similar backbone and graft chain number, the longer the grafts, the higher their stabilizing efficiency. For a given backbone/graft composition, graft copolymers having fewer and longer grafts were more efficient at compatibilizing and stabilizing the co-continuous morphology.  相似文献   

2.
The dissipative particle dynamics (DPD) is used to study the compatibilizing process of an immiscible polymer blend using a graft copolymer as a compatibilizer. Polystyrene (PS) and polyamide 6 (PA6) are chosen as the polymer components of the blend. The graft copolymer is composed of PS as the backbone and PA6 as the grafts. Mesoscale morphology, density distribution, end-to-end distance of PA6 and interfacial tension are investigated. Simulations show that the presence of a graft copolymer contributes to the formation of finer and more uniform dispersed domains by preventing them from collision and coalescence. In the presence of a graft copolymer, the density distribution is more uniform and the dynamic equilibrium of the blend morphology is reached more rapidly. For a given backbone and number of grafts per backbone, the compatibilizing efficiency of the graft copolymer first increases with increasing graft length. However, when the graft length exceeds a certain value, it starts decreasing.  相似文献   

3.
This work was aimed at studying the emulsification efficiency of graft copolymers and the effect of feeding mode on the emulsification efficiency using the emulsification curve approach. The blends were composed of polystyrene (PS) and polyamide 6 (PA6). PS was always the matrix and PA6 the dispersed phase. A series of graft copolymers of PS and PA6, denoted as PS-g-PA6, with different molecular structures were used as emulsifiers. Feeding mode had a very significant effect on the size of the dispersed phase domains at short mixing time and its effect decreased or became negligible at long mixing time. This indicates that feeding mode affected mostly the time necessary for the PS-g-PA6 emulsifier to reach and emulsify the PS/PA6 interfaces. The molecular structure of the PS-g-PA6 graft copolymer also had a profound effect on its emulsification efficiency. The longer the PA6 grafts (from 1.7 to 5.1 kg/mol), the higher the emulsification efficiency. On the other hand, the number of PA6 grafts had little effect on the emulsification efficiency when the PA6 grafts were short (1.6-1.7 kg/mol). The effect of the blend composition was also investigated.  相似文献   

4.
Three polypropylene‐g‐polystyrene (PP‐g‐PS) graft copolymers with the same branch density but different branch lengths were evaluated as compatibilizing agents for PP/PS blends. The morphological and rheological results revealed that the addition of PP‐g‐PS graft copolymers significantly reduced the PS particle size and enhanced the interfacial adhesion between PP and PS phases. Furthermore, it is verified that the branch length of PP‐g‐PS graft copolymer had opposite effects on its compatibilizing effect: on one hand, increasing the branch length could improve the compatibilizing effect of graft copolymer on PP/PS blends, demonstrated by the reduction of PS particle size and the enhancement of interfacial adhesion; on the other hand, increasing the branch length would increase the melt viscosity of PP‐g‐PS graft copolymer, which prevented it from migrating effectively to the interface of blend components. Additionally, the crystallization and melting behaviors of PP and PP/PS blends were compared. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40126.  相似文献   

5.
An anhydride‐terminated polystyrene (PS‐b‐Anh) as a block copolymer precursor and a copolymer (PS‐co‐TMI) of styrene (St) and 3‐isopropenyl‐α,α‐dimethylbenzene isocyanate (TMI) as a graft copolymer precursor are chosen to investigate the effect of the type of the copolymer precursor on its compatibilizing and stabilizing efficiency for polymer blends. Results show that during the melt blending of the PS and PA6, the addition of PS‐b‐Anh dramatically decreases the size of the dispersed phase domains, irrespective of its molecular weight. This indicates that a diblock copolymer PS‐block‐PA6 (PS‐b‐PA6) is formed by a reaction between the terminal anhydride moiety of the PS‐b‐Anh and the terminal amine group of the PA6. When PS/PA6 (30/70) blends are annealed at 230°C for 15 min, their morphologies are much more stable in the presence of the PS‐b‐Anh block copolymer precursor than in the presence of the PS‐co‐TMI graft copolymer precursor. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

6.
The compatibilizing effects of styrene‐glycidyl methacrylate (SG) copolymers with various glycidyl methyacrylate (GMA) contents on immiscible blends of poly(trimethylene terephthalate) (PTT) and polystyrene (PS) were investigated using scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and 13C‐solid‐state nuclear magnetic resonance (NMR) spectroscopy. The epoxy functional groups in the SG copolymer were able to react with the PTT end groups (? COOH or ? OH) to form SG‐g‐PTT copolymers during melt processing. These in situ–formed graft copolymers tended to reside along the interface to reduce the interfacial tension and to increase the interfacial adhesion. The compatibilized PTT/PS blend possessed a smaller phase domain, higher viscosity, and better tensile properties than did the corresponding uncompatibilized blend. For all compositions, about 5% GMA in SG copolymer was found to be the optimum content to produce the best compatibilization of the blend. This study demonstrated that SG copolymers can be used efficiently in compatibilizing polymer blends of PTT and PS. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2247–2252, 2003  相似文献   

7.
In a blend of two immiscible polymers a controlled morphology can be obtained by adding a block or graft copolymer as compatibilizer. In the present work blends of low‐density polyethylene (PE) and polyamide‐6 (PA‐6) were prepared by melt mixing the polymers in a co‐rotating, intermeshing twin‐screw extruder. Poly(ethylene‐graft‐polyethylene oxide) (PE‐PEO), synthesized from poly(ethylene‐co‐acrylic acid) (PEAA) (backbone) and poly(ethylene oxide) monomethyl ether (MPEO) (grafts), was added as compatibilizer. As a comparison, the unmodified backbone polymer, PEAA, was used. The morphology of the blends was studied by scanning electron microscopy (SEM). Melting and crystallization behavior of the blends was investigated by differential scanning calorimetry (DSC) and mechanical properties by tensile testing. The compatibilizing mechanisms were different for the two copolymers, and generated two different blend morphologies. Addition of PE‐PEO gave a material with small, well‐dispersed PA‐spheres having good adhesion to the PE matrix, whereas PEAA generated a morphology characterized by small PA‐spheres agglomerated to larger structures. Both compatibilized PE/PA blends had much improved mechanical properties compared with the uncompatibilized blend, with elongation at break b) increasing up to 200%. Addition of compatibilizer to the PE/PA blends stabilized the morphology towards coalescence and significantly reduced the size of the dispersed phase domains, from an average diameter of 20 μm in the unmodified PE/PA blend to approximately 1 μm in the compatibilized blends. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2416–2424, 2000  相似文献   

8.
In situ polymerization and in situ compatibilization was adopted for preparation of ternary PA6/PS‐g‐PA6/PS blends by means of successive polymerization of styrene, with TMI and ε‐caprolactam, via free radical copolymerization and anionic ring‐opening polymerization, respectively. Copolymer poly(St‐g‐TMI), the chain of which bears isocyanate (? NCO), acts as a macroactivator to initiate PA6 chain growth from the PS chain and graft copolymer of PS‐g‐PA6 and pure PA6 form, simultaneously. The effect of the macroactivator poly(St‐g‐TMI) on the phase morphology was investigated in detail, using scanning electron microscopy. In case of blends with higher content of PS‐g‐PA6 copolymer, copolymer nanoparticles coexisting with the PS formed the matrix, in which PA6 microspheres were dispersed evenly as minor phase. The content of the compositions (homopolystyrene, homopolyamide 6, and PS‐g‐PA6) of the blends were determined by selective solvent extraction technique. The mechanical properties of PA6/PS‐g‐PA6/PS blends were better than that of PA6/PS blends. Especially for the blends T10 with lower PS‐g‐PA6 copolymer content, both the flexural strength and flexural modulus showed significantly improving because of the improved interfacial adhesion between PS and PA6. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007  相似文献   

9.
Polystyrene (PS) blends containing a dispersed phase of either polyamide-6 (PA-6) or polyamide-12 (PA-12) were compatibilized by additions of 1, 3, or 5 wt % poly(styrene-graft-ethylene oxide). The graft copolymers were found to have a stabilizing effect on the domain sizes. Weight average radii of PA-6 domains in compression molded samples were reduced by a factor of 5 with 3 wt % graft copolymer added. The corresponding size reduction for PA-12 domains was by a factor of 3. Also, the domain sizes were more uniformly distributed in blends containing the graft copolymers. Thermal analysis of the blends revealed that compatibilization retarded the PA crystallization, with some PA crystallizing at the PS glass transition. This retarded crystallization is explained as a result of the domain size reduction and by the presence of graft copolymer at the interface. The graft copolymers had a toughening effect on the blends and the impact strength of a PS/PA-12 blend was improved by 65% by adding 3 wt % of graft copolymer. Binary blends of the PA and poly(ethylene oxide) (PEO) were investigated in a separate study to verify miscibility of the graft copolymer side chains and the PA. Hydrogen bonding between PA-6 and PEO was confirmed by IR spectroscopy and partial miscibility was indicated by melting point depressions. © 1995 John Wiley & Sons, Inc.  相似文献   

10.
The graft copolymer of polystyrene and polyamide 6 (PS-g-PA6) was investigated by anionic polymerization of ε-caprolactam (CL), using the free radical copolymer of styrene and a kind of allyl monomer containing N-carbamated caprolactam group as macroactivator (PS-CCL). CL monomers were grafted onto PS-CCL backbone via initiating N-carbamated caprolactam (CCL) pendants along its backbone to form the graft copolymer in the presence of catalyst sodium caprolactamate. The macroactivator was characterized by Fourier-transform infrared spectroscopy and nuclear magnetic resonance, and the graft copolymer by the selective solvent extraction technique using methanol and chloroform as solvents. PS-g-PA6 copolymers with different PS content were synthesized to study the effect of PS on morphology, crystallinity, dimensional stability, and thermal properties, using scanning electron microscopy, X-ray diffraction, water absorption measurement, thermogravimetric analysis, and differential scanning calorimetry. The results show the percentage crystallinity of graft copolymer decreases with increasing PS content, but the addition of PS scarcely influences the crystalline structure of PA6. The graft copolymer has improved thermal properties and dimensional stability. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

11.
The compatibilization effect of SMA-co-M2070-co-DAP comb-like copolymers, SMMD, on immiscible blends of polystyrene (PS) and polyamide-6 (PA6) is examined in terms of phase structure, thermal behavior, dynamic mechanical analysis, and mechanical properties. A series of SMMD copolymers are synthesized and confirmed by the FT-IR analysis. These compatibilizers have different amphiphilic properties depending on the content of hydrophilic poly(oxyethylene) segments (M2070) and the molar ratio of MA/amine. The morphologies of PS/PA6, affected by the increasing amount of SMMD compatibilizer, show a more regular and finer dispersion. The sizes of dispersed particles have no marked changes over the saturation level of compatibilizer. The glass transition temperatures of the blends are between that of PS and PA6, while the added SMMD copolymer is mainly located at the interface. Using these SMMD copolymers, the compatibilized blends show some improvements in mechanical properties, including Izod impact strength and flexural properties. The graft poly(oxyethylene) and amide functionalities in SMMD structures in forming hydrogen bonding with PA6 and, the polystyrene backbone in π–π interaction with PS facilitate the compatibilizing effect.  相似文献   

12.
Poly(2,6‐dimethyl‐1,4‐phenylene oxide)/polyamide 6 (PPO/PA6 30/70) blends were impact modified by addition of three kinds of maleated polystyrene‐based copolymers, i.e., maleated styrene‐ethylene‐butylene‐styrene copolymer (SEBS‐g‐MA), maleated methyl methacrylate‐butadiene‐styrene copolymer (MBS‐g‐MA), and maleated acrylonitrile‐butadiene‐styrene copolymer (ABS‐g‐MA). The mechanical properties, morphology and rheological behavior of the impact modified PPO/PA6 blends were investigated. The selective location of the maleated copolymers in one phase or at interface accounted for the different toughening effects of the maleated copolymer, which is closely related to their molecular structure and composition. SEBS‐g‐MA was uniformly dispersed in PPO phase and greatly toughened PPO/PA6 blends even at low temperature. MBS‐g‐MA particles were mainly dispersed in the PA6 phase and around the PPO phase, resulting in a significant enhancement of the notched Izod impact strength of PPO/PA6 blends from 45 J/m to 281 J/m at the MBS‐g‐MA content of 20 phr. In comparison, the ABS‐g‐MA was mainly dispersed in PA6 phase without much influencing the original mechanical properties of the PPO/PA6 blend. The different molecule structure and selective location of the maleated copolymers in the blends were reflected by the change of rheological behavior as well. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

13.
Anionic ring‐opening polymerization of lactams leads to the formation of poly(lactams) or polyamides. This work aimed at comparing the performance of four methods for measuring the conversion of ε‐caprolactam (CL) to polyamide 6. The latter was either a homopolymer (PA6) or grafts onto polystyrene (PS‐g‐PA6 graft copolymer). Those four methods were mass balance based on solvent extraction (methanol, water, THF, or acetone), mass balance based on vacuum drying at 140°C, thermogravimetric analysis (TGA), and elemental analysis based on nitrogen. The mass balances based on methanol extraction and vacuum drying at 140°C and TGA were all suitable for measuring the conversion of CL, whether the resulting polymer was the PA6 or PS‐g‐PA6. The mass balance based on water extraction was good for the PA6 and not good for the PS‐g‐PA6. The elemental analysis based on nitrogen was not suitable for the PA6 nor for the PS‐g‐PA6. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1972–1981, 2006  相似文献   

14.
The poly(ε‐caprolactone) (PCL)/starch blends were prepared with a coextruder by using the starch grafted PLLA copolymer (St‐g‐PLLA) as compatibilizers. The thermal, mechanical, thermo‐mechanical, and morphological characterizations were performed to show the better performance of these blends compared with the virgin PCL/starch blend without the compatibilizer. Interfacial adhesion between PCL matrix and starch dispersion phases dominated by the compatibilizing effects of the St‐g‐PLLA copolymers was significantly improved. Mechanical and other physical properties were correlated with the compatibilizing effect of the St‐g‐PLLA copolymer. With the addition of starch acted as rigid filler, the Young's modulus of the PCL/starch blends with or without compatibilizer all increased, and the strength and elongation were decreased compared with pure PCL. Whereas when St‐g‐PLLA added into the blend, starch and PCL, the properties of the blends were improved markedly. The 50/50 composite of PCL/starch compatibilized by 10% St‐g‐PLLA gave a tensile strength of 16.6 MPa and Young's modulus of 996 MPa, respectively, vs. 8.0 MPa and 597 MPa, respectively, for the simple 50/50 blend of PCL/starch. At the same time, the storage modulus of compatibilized blends improved to 2940 MPa. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

15.
Incompatible polymer blends between polyamide-6 (PA6) and poly(phenylene oxide) (PPO) have been compatibilized in situ by the styrene-glycidyl methacrylate (SG) reactive copolymers. The epoxy functional groups in SG copolymers can react with the PA6 amine and carboxylic endgroups at interface to form various SG-g-PA6 copolymers. These in situ-formed grafted copolymers tend to anchor along interface to function as compatibilizer of the blends. The styrene and the SG segments of the grafted copolymers are miscible (or near miscible) with PPO; whereas the PA6 segments are structurally identical with PA6 phase. The compatibilized blend, depending on quantity of the compatibilizer addition and the glycidyl methacrylate (GMA) content in the SG copolymer, results in smaller phase domain, higher viscosity, and improved mechanical properties. About 5% GMA is the optimum content in SG copolymer that produces the best compatibilization of the blends. This study demonstrates that SG reactive copolymers can be used effectively in compatibilizing polymer blends of PA6 and PPO. © 1996 John Wiley & Sons, Inc.  相似文献   

16.
The compatibilization of blends of poly(ethylene‐2,6‐naphthalate) (PEN) with polystyrene (PS), through the styrene‐glycidyl methacrylate copolymers (SG) containing various glycidyl methacrylate (GMA) contents, was investigated in this study. SG copolymers are able to react with PEN terminal groups during melt blending, resulting in the formation of desirable SG‐g‐PEN copolymers in the blend. These in situ formed copolymers tend to reside along the interface preferentially as the result of interfacial reaction and thus function as effective compatibilizers in PEN/PS blends. The compatibilized blends exhibit higher viscosity, finer phase domain, and improved mechanical properties. It is found that the degree of grafting of the in situ formed SG‐g‐PEN copolymer has to be considered as well. In blends compatibilized with the SG copolymer containing higher GMA content, heavily grafted copolymers would be produced. The length of the styrene segment in these heavily grafted copolymers would be too short to penetrate deep enough into the PS phase to form effective entanglements, resulting in the lower compatibilization efficiency in PEN/PS blends. Consequently, the in situ formation of SG‐g‐PEN copolymers with an optimal degree of grafting is the key to achieving the best performance for the eventually produced PEN/PS blends through SG copolymers. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 967–975, 2003  相似文献   

17.
Compatibility of graft copolymer compatibilized two incompatible homopolymer A and B blends was simulated by using Monte Carlo method in a two‐dimensional lattice model. The copolymers with various graft structures were introduced in order to study the effect of graft structure on the compatibility. Simulation results showed that incorporation of both A‐g‐B (A was backbone) and B‐g‐A (B was backbone) copolymers could much improve the compatibility of the blends. However, A‐g‐B copolymer was more effective to compatibilize the blend if homopolymer A formed dispersed phase. Furthermore, simulation results indicated that A‐g‐B copolymers tended to locate at the interface and anchor two immiscible components when the side chain is relatively long. However, most of A‐g‐B copolymers were likely to be dispersed into the dispersed homopolymer A phase domains if the side chains were relatively short. On the other hand, B‐g‐A copolymers tended to be dispersed into the matrix formed by homopolymer B. Moreover, it was found that more and more B‐g‐A copolymers were likely to form thin layers at the phase interface with decreasing the length of side chain. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007  相似文献   

18.
The ester–amide exchange reaction between polyamide 6 (PA6) and ethylene‐vinyl acetate rubber (EVM) with dibutyltin oxide (DBTO) as a catalyst took place during melt blending, leading to the formation of PA6‐grafted EVM copolymer (EVM‐g‐PA6) and acetamide‐terminated PA6. The exchange reaction extent, expressed by the percentage content of the acetate groups taking part in the exchange reaction, was 5.9 mol %, and the yield of EVM‐g‐PA6 copolymer was 6.8 wt % for PA6/EVM/DBTO (60/40/1) blend at 230°C for 60 min. The number‐average molecular weight of PA6 branches in EVM‐g‐PA6 was ~278 g/mol as evaluated from nuclear magnetic resonance spectra. The reaction kinetic parameters were calculated according to a second‐order reversible reaction mechanism. The rate constant was dependent on the catalyst concentration, PA6/EVM ratio, and shearing conditions. In this article, the characterized ester–amide exchange reaction between PA6 and EVM will guide the fabrication of novel EVM‐based graft copolymers and high‐performance PA6/EVM thermoplastic elastomers for engineering applications. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40272.  相似文献   

19.
The reactivity of maleic anhydride and acrylic acid polypropylene graft copolymers with amine groups and their effect in the compatibilization of polymer blends was analyzed in real time during the reactive processing of compatilized polypropylene/polyamide 6 (PP/PA6) blends. The presence of compatibilizers in the blend produces a block copolymer PP‐PA6, which stays in the blends interface, lowering the interfacial tension and reducing the PA6 particle size, affecting the light extinction phenomena. The in‐line optical detector is able to indirectly quantify the conversion of the compatibilization reaction of the blends. The signal intensity of the detector increases with the increase of the PA6 content due to the increase in the number of particles. Quantitative off‐line FTIR analyses of the compatibilized blends have shown that the amount of block copolymer formed when polypropylene grafted with acrylic acid (PP‐g‐AA) is used as compatibilizer increases with its content in the blend. There is a good correlation between the in‐line optical measurement and the off‐line amidic bond content formed. Non‐reacted compatibilizers are always present in the reactive blends whose content is proportional to its initial concentration. The PA6 particle size data obtained from scanning electron microscopy analysis showed good correlation with the in‐line measurements. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers  相似文献   

20.
This article reports on a route to synthesizing fluorescent labeled graft copolymers, on the one hand; and on a concept of tracer‐compatibilizer for facile build‐up of emulsification curves of polymer blends, on the other hand. For these purposes, blends composed of polystyrene (PS) and polyamide 6 (PA6) are chosen. The synthesis of the corresponding tracer‐compatibilizer consists of three steps: (1) copolymerization of styrene with 3‐isopropenyl‐α,α'‐dimethybenzyl isocyanate (TMI); (2) conversion of a fraction of the isocyanate moieties of the resulting copolymer into anthracene ones upon reacting with 9‐(methylamino‐methyl)anthracene (MAMA); and (3) polymerization of ε‐caprolactam (CL) from the remaining isocyanate moieties. The resulting fluorescent labeled graft copolymer, denoted as PS‐g‐PA6‐Ant, is used to build up emulsification curves of PS/PA6 blends in a twin screw extruder (TSE), showing great usefulness of the concept of tracer‐compatibilizer. POLYM. ENG. SCI. 2012. © 2011 Society of Plastics Engineers  相似文献   

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