A local multigrid X‐FEM strategy for 3‐D crack propagation

A multiscale method for 3‐D crack propagation simulation in large structures is proposed. The method is based on the extended finite element method (X‐FEM). The asymptotic behavior of the crack front is accurately modeled using enriched elements and no remeshing is required during crack propagation. However, the different scales involved in fracture mechanics problems can differ by several orders of magnitude and industrial meshes are usually not designed to account for small cracks. Enrichments are therefore useless if the crack is too small compared with the element size. To overcome this drawback, a project combining different numerical techniques was started. The first step was the implementation of a global multigrid algorithm within the X‐FEM framework and was presented in a previous paper (Eur. J. Comput. Mech. 2007; 16 :161–182). This work emphasized the high efficiency in cpu time but highlighted that mesh refinement is required on localized areas only (cracks, inclusions, steep gradient zones). This paper aims at linking the different scales by using a local multigrid approach. The coupling of this technique with the X‐FEM is described and computational aspects dealing with intergrid operators, optimal multiscale enrichment strategy and level sets are pointed out. Examples illustrating the accuracy and efficiency of the method are given. Copyright © 2008 John Wiley & Sons, Ltd.     

Improved implementation and robustness study of the X‐FEM for stress analysis around cracks

Numerical crack propagation schemes were augmented in an elegant manner by the X‐FEM method. The use of special tip enrichment functions, as well as a discontinuous function along the sides of the crack allows one to do a complete crack analysis virtually without modifying the underlying mesh, which is of industrial interest, especially when a numerical model for crack propagation is desired. This paper improves the implementation of the X‐FEM method for stress analysis around cracks in three ways. First, the enrichment strategy is revisited. The conventional approach uses a ‘topological’ enrichment (only the elements touching the front are enriched). We suggest a ‘geometrical’ enrichment in which a given domain size is enriched. The improvements obtained with this enrichment are discussed. Second, the conditioning of the X‐FEM both for topological and geometrical enrichments is studied. A preconditioner is introduced so that ‘off the shelf’ iterative solver packages can be used and perform as well on X‐FEM matrices as on standard FEM matrices. The preconditioner uses a local (nodal) Cholesky based decomposition. Third, the numerical integration scheme to build the X‐FEM stiffness matrix is dramatically improved for tip enrichment functions by the use of an ad hoc integration scheme. A 2D benchmark problem is designed to show the improvements and the robustness. Copyright © 2005 John Wiley & Sons, Ltd.     

Stabilized global–local X‐FEM for 3D non‐planar frictional crack using relevant meshes

A stabilized global–local quasi‐static contact algorithm for 3D non‐planar frictional crack is presented in the X‐FEM/level set framework. A three‐field weak formulation is considered and allows an independent discretization of the bulk and the crack interface. Then, a fine discretization of the interface can be defined according to the possible complex contact state along the crack faces independently from the mesh in the bulk. Furthermore, an efficient stabilized non‐linear LATIN solver dedicated to contact and friction is proposed. It allows solving in a unified framework frictionless and frictional contact at the crack interface with a symmetric formulation, no iterations on the local stage (unilateral contact law with/without friction), no calculation of any global tangent operator, and improved convergence rate. 2D and 3D patch tests are presented to illustrate the relevance of the proposed model and an actual 3D frictional crack problem under cyclic fretting loading is modeled. Copyright © 2011 John Wiley & Sons, Ltd.     

Three‐dimensional numerical solution for wear prediction using a mortar contact algorithm

A finite element formulation to compute the wear between three‐dimensional flexible bodies that are in contact with each other is presented. The contact pressure and the bodies displacements are calculated using an augmented Lagrangian approach in combination with a mortar method, which defines the contact kinematics. The objective of this study is to characterize the wear rate coefficients for bimetallic pairs and to numerically predict the wear depths in new component designs. The proposed method is first validated with the classical pin‐on‐disc problem. Then, experimental results of wear for the metallic pairs used in internal combustion engine valves and inserts are presented and are taken as a reference solution. An example is provided that shows agreement of the numerical and experimental solution. Finally, the proposed algorithm is used to predict the wear in an application example: the wear in an internal combustion engine valve. Copyright © 2013 John Wiley & Sons, Ltd.