A new completely biodegradable shape‐memory elastomer consisting of PLLCA reinforced by in situ PGA fibrillation is described. The manufacturing processes and shape‐memory effects of the composites are discussed. DMA results reveal a strong interface interaction between in situ PGA fibrillation and PLLCA. Compared with the SMP‐based composites that are commonly used, the shape‐memory test shows that in situ PGA fibrillation can improve the recovery properties of PLLCA; in fact, the shape‐recovery rate increases from 80.5 to 93.2%.
This review reports on recent advances in the design of biodegradable polymers built from petroleum and renewable resources using reactive extrusion processing. Reactive extrusion represents a unique tool to manufacture biodegradable polymers upon different types of reactive modification in a cost‐effective way. Partially based on our ongoing research, ring‐opening polymerization of biodegradable polyesters will be approached as well as the chemical modification of biodegradable polymers, particularly natural polymers. The development of environmentally friendly polymer blends as well as (nano)composites from natural polymers, including natural fibers and nanoclays, through reactive extrusion, as an efficient way to improve the interfacial adhesion between these components, will be also discussed.
A novel technique is described that uses stretching‐controlled thermal micromolding with etched metal surfaces as templates for the mass‐production of superhydrophobic polymer films. First, the metal surface is etched and then used as a template to thermally replica‐mold the polymer (e.g., polyethylene). The resulting film surfaces exhibited stable superhydrophobicity with water contact angles >150° and sliding angles ≈7°. SEM imaging demonstrates that the microstructure on the superhydrophobic surface is formed by stretching from the microholes of the template during separation. This technique can be easily combined with melt‐flow casting for manufacturing superhydrophobic polymer surfaces on a large scale.
Copolymers of 3,4‐ethylenedioxythiophene and 3‐methylthiophene have been prepared by recurrent potential pulses using monomer mixtures with various concentration ratios, their properties being compared with those of the corresponding homopolymers. In addition, different technological applications have been tested for the generated copolymers. Results indicate that the properties of the copolymers are closer to those of poly(3,4‐ethylenedioxythiophene) than to those poly(3‐methylthiophene). Furthermore, the ability of the copolymers to store charge and to interact with plasmid DNA suggest that they are very promising materials.
Near‐monodisperse, size‐controllable, poly(methyl methacrylate)‐pigment nanoparticle composites were produced using electrohydrodynamic atomization (EHDA). The geometric mean diameters of the composite particles were in the 0.91 to 1.90 µm‐diameter range with geometric standard deviations of approximately 1.05 to 1.12. Increasing the polymer volume fraction and liquid flow‐rate resulted in an increase in the diameter of the composite particles, which agreed well with droplet scaling relations for EHDA. The results here demonstrate that EHDA can be used for polymer‐nanoparticle‐composite production and as an alternative to conventional inkjet printing.
A novel approach using reactive processing is explored that eliminates the labour‐intensive separation of post‐consumer polyolefin waste from the mixed plastics waste stream. The reactive compatibiliser BMI has been used to form a modified blend of PCPW with 40% improved tensile strength relative to the uncompatibilised control. Addition of 60 wt.‐% magnesium hydroxide [Mg(OH)2] during reactive compatibilisation with BMI gave rise to an even more significant enhancement (up to 100%) of the tensile strength. BMI was also able to usefully enhance the properties of a composite based on calcium carbonate and the polyolefin waste.
The influence of the flow history experienced during injection molding on the mechanical properties of amorphous polymers is investigated. It is demonstrated that flow‐induced molecular orientation only causes a small anisotropic effect on the yield stress, which can be regarded as insignificant with respect to its absolute value. Its influence on the post‐yield strain‐hardening response is also shown to be imperceptible, in contrast to a orientation which is applied during deformation below the glas transition.
EVOH‐g‐PCL were prepared by a solvent‐free reactive extrusion process using a co‐rotating twin screw extruder. Kinetic simulations were made of selected reaction conditions at 185 °C. Changes in the screw rotation rate resulted in evolution of the residence time distribution and slightly changed the monomer conversion. An increase of the [OH]0/[Cl]0 ratio made the reactive system more viscous and decreased the overall pumping capacities of the extruder. Increase of the mean residence time, combined with a positive kinetic effect of [OH]0 increase, leaded to an important increase in conversion. For all the conducted experiments, equivalent distribution dispersions and good agreements between calculated conversion and those measured were obtained. An increase in temperature from 185 to 200 °C resulted in total conversion.
A new melt‐processable PTFE material is presented and characterized that provides new and economical solutions in polymer technology while bridging the gap between perfluorinated PTFE and fluorothermoplastic materials such as perfluoroalkoxy resins. Thermal transitions, MW and MWD, and microstructures of the melt‐processable PTFE materials are investigated and compared to standard PTFE, modified PTFE, and PFA materials. The influence of the polymerization type used for the preparation of the melt‐processable PTFE (emulsion and suspension polymerization) on the MWD and the comonomer distribution are discussed.
Film‐insert‐molded (FIM) tensile specimens were prepared under various molding conditions to investigate the effects of wall temperature and packing pressure on the residual stress distribution and thermoviscoelastic deformation. The warpage of the specimen increased with increasing mold‐wall temperature difference and decreased with increasing packing pressure. The FIM specimens produced with unannealed films showed the warpage reversal phenomenon (WRP) during annealing and the degree of WRP was affected significantly by the molding conditions and thermal shrinkage of the film. The warpage of the specimen was predicted by three‐dimensional flow and stress analyses and the prediction was in good agreement with the experimental results.
Nanoparticles based on Al(III) and Zr(IV) melamine phosphate and sulfate, respectively, are prepared. Cone calorimeter measurements reveal that compared to an unfilled polyacrylate matrix the polyacrylate‐based nanocomposites containing the novel nanoparticles display significantly improved flame‐retardant properties as evidenced by the corresponding values for the peak heat release rate, the time‐to‐ignition, the values for the peak rate of heat release, the total heat evolved, the time to the CO peak and the CO yield. Concomitantly, the mechanical properties of the acrylate‐based composite coatings, i.e., the Martens and surface hardness, can also be significantly improved.
Poly(amide‐imide) resins are versatile high‐performance polymers used as primary electrical insulation. They can be synthesized by three well‐established methods, of which only two are commercially exploited. Outstanding characteristics include high thermal performance, chemical and abrasion resistance, and low coefficient of friction. Other industries also rely on these same properties for use as coatings, extrusion resins and films. Recent developments are discussed and future trends/product offerings are reviewed. Developments include corona‐resistant enamels, self‐lubricated and high‐abrasion‐resistance coatings. The hybrid automobile industry offers opportunities for further innovations in primary electrical coatings.
Sunflower oil‐based HBTPU/Ag and LTPU/Ag nanocomposites have been prepared by in situ catalytic reduction of a silver salt. The virgin polymer and their nanocomposites are soluble in various polar organic solvents and amenable for both solution‐casting and hot pressing. XRD, TEM, and UV spectroscopic analyses ascertained well‐dispersed, narrow‐sized Ag nanoparticles. Tensile testing, dynamic mechanical, thermogravimetric, and DSC analyses showed desirable mechanical and thermal features with improvement upon incorporation of Ag nanoparticles and the presence of a hyperbranched component in the nanocomposites. RSM has been used to evaluate the catalytic efficacy of the nanocomposites.
A novel zirconia polyester nanocomposite is prepared using an in situ approach. Surface‐functionalized zirconia nanoparticles are obtained by attaching 3‐phosphonopropionic acid to the metal oxide. Neat and surface‐covered metal oxide particles are incorporated at the beginning of the polyesterification reaction of isophthalic acid and neopentyl glycol resulting in zirconia/poly(neopentyl isophthalate) (PNI) nanocomposites. TEM shows that the dispersibility of the inorganic filler is improved by covering the zirconia surface with carboxylic acid groups. These results are verified by SAXS. Rheological measurements reveal that the viscosities are increasing compared to pristine PNI at particle loads of 10 wt% (neat zirconia) and 5 wt% (phosphonic‐acid‐capped zirconia), respectively.
Hybrid organic/inorganic acrylic nanostructured films were prepared by a UV/thermal dual‐curing process. The role of a fluorinated hydroxyl acrylate monomer (AF) as coupling agent was investigated. Increased Tg values and modulus of the dual‐cured films were achieved by increasing the TEOS inorganic precursor. The coupling agent deeply modified the surface properties of the cured films: the formation of hybrid films characterized by high hydrophobicity together with an increase on surface hardness was achieved. TEM analysis clearly evidenced the reducing of the nanosize dimensions of the inorganic silica domains by increasing the coupling agent content in the photocurable formulation.
An electrospinning method to obtain well‐aligned self‐assembled PVDF fibers in the form of yarn structures is presented. Post‐treatments such as stretching at 100 °C and annealing improve the tensile modulus and strength of the fibers by 17 and 41%, respectively. The results reveal that post‐treatment on fiber yarns induce crystallinity and β‐crystalline phase formation, which in turn impart a noticeable effect on the strength and stiffness of the fibers. An ≈10% improvement in the ferroelectric β‐crystalline phase fraction is estimated for the post‐treated yarns. Such yarn structures with improved strength and ferroelectric β‐phase content can be useful for nanoscale and microscale electronic devices.
Cellulose microfibers were modified with two different bi‐functional monomers. Composites of EVA copolymer with modified and unmodified cellulose were prepared by melt mixing. The samples were analyzed by SEM, XRD, FT‐IR, DSC, TGA, DMTA and tensile mechanical tests. SEM showed that the presence of reactive groups on cellulose surface enhanced the compatibility, improving the fiber/matrix interfacial adhesion. FT‐IR disclosed the occurrence of chemical reactions between the functionalized cellulose and polymer chains. The incorporation of fibers affected the crystallization behaviour and crystallinity of the polymer matrix. Composites with GMA modified cellulose displayed better compatibility, higher thermal and mechanical properties.
Bio‐stereo nanocomposite polylactides are prepared by polymerization followed by stereocomplexation in scCO2/dichloromethane through in situ polymerization and master batch processes. The bio‐stereo nanocomposite polylactides show intercalated‐exfoliated and fully exfoliated nanoscale clay distribution in a perfect stereocomplex polylactide matrix. In situ polymerization proves better strategy to produce well‐exfoliated silicate layers in the stereocomplex matrix compared to the MB route that increases the melting temperature by up to ≈64 °C. The thermal properties of these materials maintain both stereocomplex and nanocomposite features simultaneously. The results open a new and versatile way to develop polylactide‐based materials.
Soft coatings are widely used to tailor the surface chemistry of materials without altering their bulk properties. However, the strength of adhesion between the coating and the substrate must be high enough for long‐term applications. This has become a major challenge in the medical field, especially for polymer‐coated stents, mainly due to several coating failures reported after mechanical expansion during clinical implantation. In this work, the applicability of current polymer‐metal adhesion tests to polymer‐coated stents is discussed. The small punch test was proposed as an adhesion test that allows fundamental studies on the adhesion and coating properties. This adhesion test was applied to thin fluorocarbon coatings deposited by plasma on 316L stainless steel.
Novel nanocomposites based on conductive Ag nanoparticles and a self‐assembled polystyrene‐block‐polybutadiene‐block‐polystyrene (SBS) block copolymer were investigated. Good confinement of the nanoparticles into polystyrene microphase was achieved by the addition of DT as surfactant. The polymeric matrix kept its hexagonal order packed cylindrical structure up to 7 wt.‐% content of Ag nanoparticles. An electrostatic force microscopy (EFM) analysis of well‐dispersed metal‐organic hybrid Ag/SBS films was used to characterize the electric behavior of the conductive nanocomposites.
