Toughening of Polystyrene with Ethylene‐Propylene‐Diene Terpolymer (EPDM) Compatibilized by Styrene‐Butadiene‐Styrene Block Copolymer (SBS)

Summary: Polystyrene (PS) was toughened with ethylene‐propylene‐diene terpolymer (EPDM) in the presence of styrene‐butadiene‐styrene block copolymer (SBS). Incorporation of SBS into the PS/EPDM blends clearly improved the impact properties. For PS/EPDM/SBS (mass ratio: 69/21/10) blends, the notched Charpy impact strength reached a maximum value of 26.3 kJ/m². Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) showed that SBS was distributed on the interface between PS and EPDM. Butanone extraction and FTIR analysis found that there was a grafting reaction between PS and EPDM phase during melt compounding. Shearing and processing rheological behaviors of blends were evaluated with a Haake capillary rheometer and a torque rheometer, respectively.

     

Nylon 6‐Polyesteramide Block Copolymers (NBC) and NBC/Phenolic Resin Composites, 1

Summary: A series of NBC/phenolic resin composites, containing 0, 1, 3, 5 or 7 wt.‐% of a powdered phenolic resin of different particle diameter, was prepared by the reaction injection molding (RIM) process. It was determined by SEM analysis that there exists a strong interaction between particles and matrix and that such interaction occurs through hydrogen‐type bonds as determined by FTIR analysis. According to the results it is thought that the glass transition temperature of the NBC/phenolic resin composites depends on two competing factors: the rigidity promoted by the hard solid filler and the flexibility imparted by the nylon 6 amorphous phase, whose proportion becomes more important with increasing amounts of phenolic resin particles. The elastic and flexural moduli of the NBC were improved by the addition of phenolic resin confirming the reinforcing effect of this filler. On the contrary, the impact strength diminishes with increasing amounts of phenolic resin, although this property is strongly dependent on the particle diameter.

SEM micrograph of the nylon 6‐polyesteramide block copolymer (80/20).     

UV‐Induced Cross‐Linking of Poly(ethylene oxide) in Aqueous Solution

Summary: Hydrogels of high‐molecular‐weight poly(ethylene oxide) (PEO) have been obtained in situ by applying a very simple procedure that involves UV cross‐linking of PEO in aqueous solution. The efficiency of the photoactivated cross‐linking of thin layers of PEO in aqueous solution in the presence of (4‐benzoylbenzyl) trimethylammonium chloride as a photoinitiator has been determined at room temperature and in a frozen state (?25 °C). It was found that the efficiency varies with the concentration of PEO solution, the molecular weight of PEO, and especially with the temperature. When the UV cross‐linking was performed in the frozen state, porous hydrogels with very high yield of gel fraction (above 90%) and high cross‐linking density were obtained. After drying the hydrogels, films of 50–150 μm thickness were prepared. The films swell extremely fast in water and act as asymmetric membranes.

SEM of a dried PEO hydrogel obtained by UV cross‐linking of an aqueous solution at room temperature.     

Novel Poly(N‐isopropylacrylamide)‐graft‐poly(vinylidene fluoride) Copolymers for Temperature‐Sensitive Microfiltration Membranes

In the present work, we report on the synthesis and characterization of poly(vinylidene fluoride) (PVDF) with N‐isopropylacrylamide (NIPAAM) polymer side chains from molecular graft copolymerization in solution. The copolymer can be readily cast into temperature‐sensitive microfiltration (MF) membranes by the phase inversion technique. The copolymer approach to membrane fabrication allows a much better control of the physicochemical nature of the membrane pores through the variation in graft concentration, membrane casting temperature and concentration of the membrane casting solution.

     

Methionine‐Containing Poly(amino acid) Hybrid Fibers via Self‐Assembly at Aqueous Interface

Summary: Using sulfonium groups to create a novel fiber material, methionine‐containing hybrid fibers were prepared from S‐methylated poly(L ‐methionine) and poly(L ‐lysine, L ‐methionine) solutions with gellan solution by polyion complex (PIC) formation via self‐assembly at the aqueous interface. The breaking strain of the PIC fibers were increased by incorporation of methionine residues into the poly(L ‐lysine). These findings may provide a new approach for preparing a wool‐like fiber in aqueous media using the synthetic water‐soluble methionine‐containing poly(amino acid)s.

SEM image of Met‐containing PIC fiber: (a) poly[Met¹⁹Met(SMe)⁸¹]‐gellan fiber (magnification, ×500).     

1,8‐Naphthalimides as Blue Emitting Fluorophores for Polymer Materials

The copolymerization of 1,8‐naphthalimide derivatives (as fluorophore) with acrylonitrile has been investigated. The photophysical characteristics of monomeric and polymeric fluorophores in N,N‐dimethylformamide solution have been determined and discussed. During copolymerization, no changes in the chromophoric systems of the fluorophore occur. The influence of the studied monomeric 1,8‐naphthalimide fluorophores upon the structurally bleached polyacrylonitrile has been determined. Infrared absorption characteristics of the polymerizable 4‐alkoxy‐ and 4‐allyloxy‐N‐substituted‐1,8‐naphthalimides have been measured and discussed. The effect of the substituents upon the vibration frequencies of the carbonyl and allylic groups has been established.

Blue fluorescent polyacrylonitrile copolymers with 1,8‐naphthalimides side‐group.     

Non‐Ionic,Poly(ethylene oxide)‐Based Surfactants as Intercalants/Dispersants/Exfoliants for Poly(propylene)‐Clay Nanocomposites

Summary: Poly(propylene) (PP)‐clay nanocomposites were prepared from unmodified montmorillonite clays (NaMMT), with poly(ethylene oxide)‐based nonionic surfactants as dispersants/intercalants/exfoliants. The primary objective of this research was to find dispersants that (a) allow PP nanocomposites to be formed by direct melt mixing; (b) are effective with unmodified clays and (c) comprise of only a minor component with respect to both the clay and the overall composition. Linear, branched, gemini and sugar‐based surfactants and structures containing poly(dimethyl siloxane) and poly(methyl methacrylate) blocks were examined. These additives were found to be effective in breaking down the clay agglomerates to tactoids, giving some expansion of the clay structure and partial exfoliation and providing substantially improved clay dispersion. The properties of the derived nanocomposites depend on the level of additive and its structure. Tensile and impact properties show significant improvement over the precursor PP. Also notable are the significantly better thermal and thermo‐oxidative stabilities, as compared to both PP and “clay alone” composites. For optimal properties, it is both necessary and desirable that the surfactant should only be a minor constituent (20–50%) of the composition, with respect to the clay. A preferred surfactant is linear PE‐block‐PEO, with a short PEO block and an alkyl chain with approximately 30 carbon atoms (C₃₀).

     

Crystalline and Conductive Poly(3‐hexylthiophene) Fibers

Intrinsically conducting polymer fibers are prepared from P3HT by melt spinning. High crystallinity is achieved by drawing the fibers after the spinning process, applying a draw ratio of 1:2. DSC and XRD measurements confirm the continuous increase of crystalline phases with drawing. For comparison, poly(ethylene terephthalate) fibers are coated with P3HT and drawn as well. Again, the drawing of the coated fiber results in a significant increase in crystallinity of the P3HT coating. The high amount of crystalline phases is associated with a dramatic increase in conductivity (350 S · cm^?1) after doping with FeCl₃ in nitromethane.

     

Synthesis of Block Copolymers containing Chain‐Controlled Aramid and Fluoroethylene Segments

Summary: Novel block copolymers containing aromatic polyamide (aramid) and fluoroethylene segments were synthesized by a two‐step solution polycondensation. This synthetic method could control the chain‐length of aramid segments and these copolymers could have high structural regularity. The number‐average molecular weight ( ) of one of these polymers is over 2.0 × 10⁴. Incorporating fluoroethylene segments improves the solubility of the resulting polymer compared with conventional aramids.

The synthesis of the fluoroethylene‐aramid block copolymers.     

Preparation of Nano‐Polyethylene Fibers and Floccules by Extrusion Polymerization Under Atmospheric Pressure Using the SBA‐15‐Supported Cp2ZrCl2 Catalytic System

Summary: Nano‐polyethylene fibers and floccules were prepared under atmospheric pressure via ethylene extrusion polymerization in suit, using the SBA‐15‐supported Cp₂ZrCl₂ catalytic system. The major morphology units in the samples were fibers and floccules. The diameter of the single nano‐fibers was 120–200 nm. The single nano‐fibers could aggregate to form fiber aggregates and bundles. The number of PE floccules increased with extension of polymerization time, while the melting point of PE with nano‐fibers was little higher than that of common polyethylene.

SEM micrograph of the nano‐polyethylene fibers produced at a polymerization time of 60 min: micro‐fibers and floccule surface morphologies.     

Colloidal Crystalline Arrays of β‐Polymorphic Poly(vinylidene fluoride)

Stable layers of nearly monodisperse spheres of β‐polymorphic poly(vinylidene fluoride) with iridescent properties are prepared. The colloidal crystalline arrays (CCAs) were characterized by optical microscopy, differential scanning calorimetry (DSC), and FT‐IR spectroscopy. FT‐IR spectroscopic and wide‐angle X‐ray scattering (WAXS) studies revealed a β‐polymorphic PVF₂ structure, the DSC study showed that the level of crystallinity in the CCA was much higher than that in the melt‐crystallized sample, and UV‐visible spectroscopy showed extinction peaks at 323 and 510 nm in the CCAs. The β‐polymorphic PVF₂ structure, along with the optical extinction properties of these CCAs, raises the prospect of their application in optical filters and/or piezoelectric sensors.

Optical micrograph of PVF₂ CCA films cast on glass substrates.     

Synthesis and Characterization of Biodegradable Poly(ε‐caprolactone)‐Polyglycolide‐Poly(ethylene glycol) Monomethyl Ether Random Copolymer

Summary: Poly(ε‐caprolactone)‐polyglycolide‐poly(ethylene glycol) monomethyl ether random copolymers were synthesized from ε‐caprolactone (ε‐CL), glycolide (GA) and poly(ethylene glycol) monomethyl ether (MPEG) using stannous octoate as catalyst at 160 °C by bulk polymerization. The copolymers with different composition were synthesized by adjusting the weight ration of reaction mixture. The resultant copolymer with a weight ratio (10:15:75) of MPEG2000, GA, and CL was characterized by IR, ¹H NMR, GPC and DSC. The new biodegradable copolymer has potential for medical applications since it is combined with properties of PCL, PGA and MPEG.

     

Kinetics of Cationic Photopolymerizations of UV‐Curable Epoxy‐Based SU8‐Negative Photoresists With and Without Silica Nanoparticles

Summary: This paper reports on the photocuring kinetics of protonic‐acid‐initiated cationic polymerizations of UV‐curable epoxy‐based SU8‐negative photoresist systems with and without silica nanoparticles, as assessed using photo‐DSC, FTIR spectroscopy, UV‐vis spectroscopy, and SEM. Photo‐DSC analysis using an autocatalytic kinetic model demonstrated that the cross‐link density and cure rate increased as the concentration of silica nanoparticles with surface silanol groups increased to 2.5 wt.‐%. This result was confirmed by FTIR spectroscopy, and suggests that the presence of silica nanoparticles of up to 2.5 wt.‐% promoted the cure conversion and cure rate of the UV‐curable hybrid organic/inorganic negative photoresists due to the synergistic effect of silica nanoparticles acting both as an effective flow or diffusion‐aid agent and as a proton‐donor cocatalyst during the cationic photopolymerization process. The decrease in the cross‐link density that occurred when the silica content was higher than 2.5 wt.‐% was attributed to aggregation between silica nanoparticles due to their high surface energy.

SEM photograph at the film‐air interface of the UV‐cured hybrid organic/inorganic photoresist containing 10 wt.‐% silica nanoparticles.     

Supertoughness in Polysulfone/Poly(ethylene‐octene) Blends

Summary: Poly(sulfone of Bisphenol A) (PSU) based blends were obtained by melt blending PSU with up to 15 wt.‐% poly(ethylene‐octene) either modified with maleic anhydride (mPEO) or not (PEO). The dispersed particle size was small and similar in blends with PEO or mPEO. These facts indicated respectively that the interfacial tension was low and the lack of compatibilizing effect of mPEO. Some preferential presence of PEO in the outer surface of the specimens was observed, and was attributed to the large viscosity difference between the two components of the blends. This had no effect on the modulus of elasticity, but speeded up both the yield stress and ductility decreases at rubber contents above 3.25 wt.‐%. However, despite the immiscibility of the components, and thanks to the small particle size of the blends, super‐toughness was attained in the unmodified PSU/PEO blends. This was at PEO contents (3.25 wt.‐%) at which the modulus, yield stress and ductility of the blends were almost as good as those of pure PSU. It appeared that a change of the chemical nature of the rubber did not influence by itself super‐toughness, unless it was accompanied by either a morphological or adhesion change.

Impact strength of PSU‐based blends vs. PEO (○) or mPEO (?) content.     

Synthesis and Characterization of Hyperbranched Poly(β‐ketoester) by the Michael Addition

Summary: A novel hyperbranched poly(β‐ketoester) was synthesized from 2‐(acetoacetoxy)ethyl acrylate by the Michael addition in the presence of 1,8‐diazabicyclo[5.4.0]undec‐7‐ene (DBU) as catalyst. ¹H NMR integration experiments revealed that the degree of branching in the poly(β‐ketoester) was remarkably high at a level of 82.9%. The number‐average molecular weight of the polymer was between 2 100 and 12 000 and increased with reaction temperature and conversion.

Synthesis of hyperbranched polymer by Michael addition of AAEA.     

An Application of Silica‐Based Monolithic Membrane Emulsification Technique for Easy and Efficient Preparation of Uniformly Sized Polymer Particles

Summary: Uniformly sized polymer particles were prepared by an emulsification and polymerization technique utilizing a silica monolithic membrane, namely the “silica monolithic membrane emulsification technique”. In this paper, we utilized silica monolithic membrane as a device for the preparation of uniformly sized polymer particles. A mixture of monomers, diluents and oil‐soluble initiator was emulsified into a continuous medium through the silica monolithic membrane and polymerized. The particles obtained had a higher size uniformity than that of particles prepared by previously reported membrane emulsification techniques, such as the Shirasu Porous Glass (SPG) emulsification technique. Through the silica monolithic membrane emulsification technique, we could prepare particles having availability as a possible packing material for solid‐phase extraction (SPE) and high performance liquid chromatography (HPLC).

SEM photograph of silica particles prepared through capillary plate membrane.     

From “Strong” to “Much Stronger”: Utilization of Green Tea Extract Dispersant for SWCNT‐Reinforced Polymer Composites

PVA is reinforced with SWCNTs using green tea extract as a dispersant to achieve good dispersion of the SWCNTs in an organic solvent and finally high‐performance composite fibers. A combination of green tea extract/DMSO/SWCNT/PVA is found to disperse larger aggregates of SWCNTs to individual or thin bundles of a few nanotubes. Incorporation of 0.5 wt% SWCNTs into PVA fibers yields a tensile strength of 2.42 GPa, a Young's modulus of 46 GPa, toughness of 105 J · g^?1 at a failure strain of 11%, and a loop strength of 245 MPa, much higher than the values of commercial PVA fibers. The incorporation of highly dispersed SWCNTs suppresses the fibrillation tendency of the PVA fibers. The applied load is effectively transferred from the matrix to the SWCNTs.

     

Synthesis and Characterization of Segmented Block Copolymers Based on Hydroxyl‐Terminated Liquid Natural Rubber and α,ω‐Diisocyanato Telechelics

Summary: Segmented block copolymers, consisting of non‐polar soft segments from hydroxyl‐terminated liquid natural rubber (HTNR) and polar hard segments from α,ω‐diisocyanato telechelics obtained by “criss‐cross”‐cycloaddition, have been synthesized. The block copolymer formation took place under relatively mild reaction conditions at 80 °C in dichloroethane in the presence of dibutyltin dilaurate as a catalyst. The resulting block copolymers were characterized by spectroscopic techniques (¹H NMR, FTIR, UV‐vis spectroscopy) as well as GPC for molar mass determination. The block copolymers were compression molded in a hot stage press, and the resulting samples were characterized by DSC and stress‐strain measurement. The solubility and phase morphology of the materials have also been studied.

Segmented block copolymer from HTNR and α,ω‐diisocyanato telechelics     

Grafting of Hindered Amine Stabilizer in Poly(propylene) Films under γ‐Irradiation

Summary: In this paper, the grafting of a hindered amine stabilizer (HAS) is studied in isotactic poly(propylene) (PP) films under γ‐irradiation. The HAS used has a definite structure that combines a hindered amine functionality and a UV‐absorbing unit (benzylidene malonate ester group) detectable at 308 nm in the UV spectrum of PP film and 314 nm in chloroform. The stabilizer is added to the polymer at various concentration ratios: 0.1, 0.2, and 0.3 wt.‐%. The percentage of HAS grafting in the PP film at various additive concentrations is determined as a function of γ‐radiation dose in the range of 0–100 kGy by direct spectroscopic measurements through the absorption band of the stabilizer in the UV spectra of the PP film. The percentage of free HAS extracted with chloroform from the PP film versus the radiation dose is determined by UV spectroscopy for all the additive concentrations used. This study reveals that only 80% of the HAS is grafted on the 100 kGy irradiated PP matrix independent of the additive concentration used. However, the percentage of HAS grafted on PP films displays an exponential dependence on γ‐radiation dose. These results are consistent with the data obtained on the free HAS content. γ‐Irradiation grafting of HAS in the PP is accompanied by the oxidative degradation of the polymer substrate that is evaluated by increasing the carbonyl index and reducing significantly the oxidation induction time of the PP films.

The percentage of hindered amine stabilizer grafted to the PP film as a function of γ‐radiation dose.     

Impact Strength and Crystallization Behavior of Nano‐SiOx/Poly(phenylene sulfide) (PPS) Composites with Heat‐Treated PPS

The effects of heat treatment on the crystal structure and impact strength of poly(phenylene sulfide) (PPS) and nano‐SiO_x/ PPS nanocomposites were studied. The molecular weight of heat‐treated neat PPS was increased by 28% due to the crosslinking reaction that changed its crystal morphology. Also, the crystallinity was reduced by 18%, leading to an improvement of the Izod impact strength by 66%. Nano‐SiO_x/PPS composites were manufactured by intensive compounding with 3 wt.‐% nano‐SiO_x particles treated by an epoxy functional group. Test results showed that the Izod impact strength of nano‐SiO_x/heat‐treated PPS composites was 91% better and the crystallinity 27% less compared to the same properties of “as received” neat PPS. Nano‐SiO_x has a high specific surface area and a high surface energy; its grafted epoxy group promotes interfacial adhesion with the PPS matrix, hence increasing the Izod impact strength of the nanocomposites.

TEM micrograph of NHTM‐PPS with 3 wt.‐% nano‐SiO_x.