Zeolite beta catalysts for n-C7 hydroisomerization

Zeolite β with Si/2Al ratios of 60, 100, and 200 were synthesized using tetraethlammonium hydroxide (TEAOH) as the structure-directing agent (SDA) in the absence of alkali metal cations. Pt, Pd and Pt-Pd catalysts supported on the zeolite β samples were studied in n-heptane (n-C7) hydroisomerization. The Pt/β catalysts showed a higher catalytic activity than the Pd/β catalysts. For the Pt/β with a Si/2Al ratio of 100, its n-C7 conversion and selectivity of C7 isomers were observed to be 87.06% and 75.48% respectively at 250^∘C. The activity of n-C7 conversion was stable for at least 82 h. However, the selectivity of C7 isomers was gradually decreased with the reaction time. Experimental data also showed that the addition of Pd to catalyst Pt/β enhanced the n-C7 conversion, but lowered the selectivity of C7 isomers. Pd catalyst was also observed to minimize the formation of aromatics in comparison with Pt catalyst.     

A Highly Efficient Hβ Zeolite Supported Pt Catalyst Promoted by Chromium for the Hydroisomerization of n-Heptane

Hβ zeolite supported Pt catalysts promoted by Cr, La, Ce, Al or Zn were prepared by the co-impregnation method, and characterized by XRD, BET, NH₃-TPD and H₂-TPR. Their catalytic activities were evaluated in the hydroisomerization of n-heptane with an atmospheric fixed-bed reactor. The Pt-bearing catalyst doped with Cr, La or Ce, especially Cr, is found to exhibit a much higher catalytic activity and isomerization selectivity than the catalyst without the dopant. At the low reaction temperature of 230 °C, the catalyst with a Pt loading of 0.4% and a molar ratio of Cr to Pt of 5:1 shows a high conversion of n-heptane of 77.1% coupled with a high selectivity to isomerization products of 94.4%. In contrast, over the counterpart catalyst without Cr, the conversion of n-heptane is 50.6% with a low selectivity to isomerization products of 82.4%. The substantial promotion effect of Cr is suggested to associate with the improved Pt dispersion, as well as the increased strong acid amount, due to the introducing of Cr into the catalyst.     

十氢萘在HY和Beta分子筛上加氢开环的研究

采用高温高压反应釜研究了十氢萘在低硅铝比HY分子筛[n(Si)/n(Al)=3.2]、Beta分子筛n(Si)/n(Al)=9.7]和双功能催化剂Pt-HY、Pt-Beta上的加氢开环反应,考察了分子筛孔道结构及酸性质、贵金属Pt及反应温度等因素对十氢萘转化率和产物选择性的影响。结果表明,十氢萘在Beta分子筛上的转化率较高,且有大量脱氢缩合产物（DHC）生成。Pt引入HY和Beta分子筛后,初始反应速率升高,十氢萘转化率增加,C₁₀产物中开环异构比增大,Beta分子筛上的脱氢缩合反应得到抑制。反应温度升高可以提高十氢萘在HY分子筛上的转化率,使得C₁₀产物选择性下降,而开环异构比（ROP/Iso）增大。     

Anion-modified zirconia: effect of metal promotion and hydrogen reduction on hydroisomerization of n-hexadecane and Fischer–Tropsch waxes

The effect of metal promoters on the activity and selectivity of tungstated zirconia (8 wt.% W) for n-hexadecane isomerization in a trickle bed continuous reactor is studied by using different metals (Pt, Ni, and Pd) and, in one case, by varying metal loading. Platinum is found to be the best promoter. The effect of hydrogen reduction is investigated using platinum-promoted tungstated zirconia catalysts (Pt/WO₃/ZrO₂, 0.5 wt.% Pt and 6.5 wt.% W). Pretreatment at temperatures between 300 and 400°C for 3 h in hydrogen is found to be slightly beneficial for achieving high yields of isohexadecane. A platinum promoted sulfated zirconia (Pt/SO₄/ZrO₂) is compared with a Pt/WO₃/ZrO₂ catalyst for the hydroisomerization of n-hexadecane in the same reactor at the same n-hexadecane conversion. The former is a good cracking catalyst and the latter is suitable for use as a hydroisomerization catalyst. In a 27-ml microautoclave reactor, studies of the hydroisomerization and hydrocracking of two Fischer–Tropsch (F–T) wax samples are carried out. Severe cracking can be effectively suppressed using a Pt/WO₃/ZrO₂ catalyst so as to obtain branched isomers in the diesel fuel or lube-base oil range.     

Effect of Si/Al ratio on performance of Pt–Sn-based catalyst supported on ZSM-5 zeolite for n-butane conversion to light olefins

The performance of Pt–Sn-based catalyst, supported on ZSM-5 of different Si/Al ratios were investigated for simultaneous dehydrogenation and cracking of n-butane to produce light olefins. The catalysts were characterized by number of physio-chemical techniques including XRF, TEM, IR spectra, NH₃-TPD and O₂-pulse analysis. Increase in Si/Al ratio of zeolite support ZSM-5 significantly increased light olefin's selectivity, while feed conversion decreases due to lower acidity of support. The results indicated that both the n-butane cracking and dehydrogenation activity to light olefin's over Pt–Sn/ZSM-5 samples with increasing Si/Al ratios greatly enhanced catalytic performance. The catalysts were deactivated with time-on-stream due to the formation of carbon-containing deposits. A coke deposition was significantly related to catalyst activity, while at higher Si/Al ratio catalyst the coke precursors were depressed. These results suggested that the Pt–Sn/ZSM-5 catalyst of Si/Al ratio 300 is superior in achieving high total olefins selectivity (above 90 wt.%). The Pt–Sn/ZSM-5 also demonstrates resistance towards hydrothermal treatment, as analyzed through the three successive reaction-regeneration cycles.     

Influence of Cesium in Pt/NaCsβ on the Physico-Chemical and Catalytic Properties of the Pt Clusters in the Aromatization ofn-Hexane

Various Pt/NaCsβ catalysts with decreasing Na/Cs ratios and a Pt/KL sample taken as a reference catalyst for aromatization ofn-hexane, have been prepared by exchange of NaCsβ and KL zeolites in a Pt tetraammine solution then calcination and reduction. The increase of the Cs content in the NaCsβ zeolitic support results in a decrease of the cyclohexane adsorption and Pt exchange capacities. The Pt/Csβ and Pt/KL samples show similar behaviors which strongly differ from those of the Na-containing Pt/NaCsβ samples in terms of (i) reducibility of the Pt ions after calcination, (ii) shape of the FTIR spectra of CO adsorbed on the Pt clusters after reduction, and (iii) catalytic activity of these clusters in the conversion ofn-hexane. In particular, the selectivity to aromatization is much higher on the Pt/Csβ and Pt/KL catalysts than on the Na-containing Pt/NaCsβ ones. The reasons for the specific behaviors of the Pt/Csβ and Pt/KL samples are discussed.     

n-Hexadecane hydroisomerization over Pt/ZSM-12: role of Si/Al ratio on product distribution

The crystallization of pure ZSM-12 phase was accomplished at Si/Al ratios ranging from 45 to 120 using tetraethylammonium bromide as the structure directing agent. The obtained samples were characterized by X-ray diffraction, scanning electron microscopy, temperature programmed desorption of ammonia, and nitrogen adsorption–desorption measurements at 77 K, respectively. The well characterized samples were used to prepare Pt (0.5 wt%)/ZSM-12 hydroisomerization catalysts which were employed to perform n-hexadecane isomerization reaction. The catalysts were compared in terms of their activity, selectivity and product distribution at different conversion levels obtained through variation in temperature and residence times. Thus, obtained trend for product distribution over Pt/ZSM-12 system has been discussed in terms of framework Si/Al ratio to understand its role in determining the product selectivity. ZSM-12 with Si/Al ratio of 120 depicted the highest overall selectivity and favored mono-branching while those having Si/Al ratio of 45, 60 and 90 were found to favor mutlti-branching.     

Exploratory Catalyst Screening Studies on the Base Free Conversion of Glycerol to Lactic Acid and Glyceric Acid in Water Using Bimetallic Au–Pt Nanoparticles on Acidic Zeolites

The base free oxidation of glycerol with molecular oxygen in water using bimetallic Au–Pt catalysts on three different acidic zeolite supports (H-mordenite, H-β and H-USY) was explored in a batch setup. At temperatures between 140 and 180 °C, lactic acid formation was significant and highest selectivity (60 % lactic acid at 80 % glycerol conversion) was obtained using Au–Pt/USY-600 (180 °C). A selectivity switch to glyceric acid (GLYA) was observed when the reactions were performed at 100 °C. Highest conversion and selectivity towards GLYA were obtained with Au–Pt/H-β as the catalyst (68 % selectivity at 68 % conversion).

     

High Performance Ni Based Catalyst for Toluene Hydrocracking

The one step hydrocracking of toluene to n-paraffins was successfully carried out using a Ni-based bifunctional catalyst supported on H-ZSM-5 zeolite. Two methods of catalyst preparation were compared and a quantifiable difference in selectivity was identified depending on the preparation method. Additionally, a high C₂₊ n-alkane selectivity of ~75% was obtained with both catalysts, which is comparable to previous work using Pd. Both catalysts generated a toluene conversion of 100%.     

Catalytic Hydroprocessing of p-Cresol: Metal, Solvent and Mass-Transfer Effects

A systematic study of the comparative performances of supported Pt, Pd, Ru and conventional CoMo/Al₂O₃, NiMo/Al₂O₃, NiW/Al₂O₃ catalysts as well as the effects of solvent, H₂ pressure and temperature on the hydroprocessing activity of a representative model bio-oil compound (e.g., p-cresol) is presented. With water as solvent, Pt/C catalyst shows the highest activity and selectivity towards hydrocarbons (toluene and methylcyclohexane), followed by Pt/Al₂O₃, Pd and Ru catalysts. Calculations indicate that the reactions in aqueous phase are hindered by mass-transfer limitations at the investigated conditions. In contrast, with supercritical n-heptane as solvent at identical pressure and temperature, the reactant and H₂ are completely miscible and calculations indicate that mass-transfer limitations are eliminated. All the noble metal catalysts (Pt, Pd and Ru) show nearly total conversion but low selectivity to toluene in supercritical n-heptane. Further, conventional CoMo/Al₂O₃, NiMo/Al₂O₃ and NiW/Al₂O₃ catalysts do not show any hydrodeoxygenation activity in water, but in supercritical n-heptane, CoMo/Al₂O₃ shows the highest activity among the tested conventional catalysts with 97?% selectivity to toluene. Systematic parametric investigations with Pt/C and Pt/Al₂O₃ catalysts indicate that with water as the solvent, the reaction occurs in a liquid phase with low H₂ availability (i.e., low H₂ surface coverage) and toluene formation is favored. In supercritical n-heptane with high H₂ availability (i.e., high H₂ surface coverage), the ring hydrogenation pathway is favored leading to the high selectivity to 4-methylcyclohexanol. In addition to differences in H₂ surface coverage, the starkly different selectivities between the two solvents may also be due to the influence of solvent polarity on p-cresol adsorption characteristics.     

Effect of Metal Type on Partial Hydrogenation of Rapeseed Oil-Derived FAME

Supported SiO₂ catalysts were studied for the partial hydrogenation of rapeseed oil-derived fatty acid methyl esters (FAME) for improving its oxidative stability. The effect of metal type: Pt, Pd, and Ni, on catalytic activity and cis–trans selectivity was investigated. Hydrogenation activity was studied in terms of turn over frequency (TOF) of C18:3, C18:2, C18:1, and C18:0 FAME. The highest TOF of C18:3, C18:2, and C18:1 was found for Pd catalyst. However, C18:0 TOF of Pt is higher than that of the Pd catalyst. The higher in C18:0 TOF can explain the low selectivity towards trans-monounsaturated FAME of the Pt catalyst, which is due to the subsequent hydrogenation of the intermediate trans-monounsaturated to saturated FAME. On the other hand, Ni showed the lowest TOFs when compared with the Pt and Pd catalysts.     

常压条件下Pd/C催化邻氯硝基苯加氢反应

用化学还原法制备了活性炭负载Pd、Pt和 Ru共3种贵金属催化剂,在没有添加任何脱氯抑制剂和助剂的前提下,比较研究了3种催化剂在邻氯硝基苯(o-CNB)加氢制邻氯苯胺(o-CAN)反应中的催化性能,发现Pd/C催化剂效果更佳。以Pd/C为催化剂,考察了溶剂种类、反应温度、反应时间和重复使用次数等因素对邻氯硝基苯转化率及邻氯苯胺选择性的影响。实验结果表明:常压条件下,Pd与邻氯硝基苯的质量比为1/2120,反应时间90min,邻氯硝基苯转化率和邻氯苯胺选择性分别可达100%和 87.4%。催化剂在重复使用6次后仍保持较高的活性。该工艺具有反应压力低、催化剂用量少、反应时间短和脱氯少等特点,适合工业化生产。     

Selective hydrogenation of (E)-2-hexenal to (E)-2-hexen-1-ol over Co-based bimetallic catalysts

Hydrogenation of (E)-2-hexenal was carried out in a liquid phase using Co-based bimetallic catalysts (M–Co/Al₂O₃, M=Pd, Pt, Ru, Rh, Sn, Fe, or Cu). Pd–Co/Al₂O₃ showed the highest activity among the catalysts tested and catalyzed the hydrogenation of CC bond predominantly to produce hexanal and 1-hexanol. Pt–Co/Al₂O₃ was more active than monometallic Co/Al₂O₃ for the hydrogenation of CO bond. The excellent result, 92% selectivity to (E)-2-hexen-1-ol formation at 90% conversion, was obtained by the hydrogenation over Pt–Co/Al₂O₃ bimetallic catalyst. No improved activities were observed for the other bimetallic catalysts.     

Effect of Palladium on Iron Fischer–Tropsch Synthesis Catalysts

Studies were conducted to investigate the effect of Pd on the Fischer–Tropsch Synthesis (FTS) selectivity, activity and kinetics as well as on the water–gas shift activity of an iron catalyst. Two palladium promoted catalysts (Pd0.002/Fe100 and Pd0.005/Fe100) were prepared from a base Fe100/Si5.1 (atomic ratio) catalyst. Results of FTS over the two palladium promoted catalysts were compared to those obtained from the K/Fe/Si base catalyst and a Cu/K/Fe/Si catalyst. The results indicate that Pd enhanced the FT activity while the selectivity for CO₂ and CH₄ changed little compared to the results for the base catalyst and the Cu promoted catalyst. Palladium promotion had a negative effect on the C₂—C₄ olefin to paraffin ratio. Pd promotion led to a higher WGS rate than the other two catalysts at high syngas conversions. A higher WGS rate compared to the FTS rate was obtained only for the Pd promoted catalysts. The FTS rate constant for the Pd promoted catalyst is higher than the base catalyst but lower than for the Cu promoted catalyst.     

Exploratory Catalyst Screening Studies on the Base Free Conversion of Glycerol to Lactic Acid and Glyceric Acid in Water Using Bimetallic Au–Pt Nanoparticles on Acidic Zeolites

The base free oxidation of glycerol with molecular oxygen in water using bimetallic Au–Pt catalysts on three different acidic zeolite supports (H-mordenite, H-β and H-USY) was explored in a batch setup. At temperatures between 140 and 180 °C, lactic acid formation was significant and highest selectivity (60 % lactic acid at 80 % glycerol conversion) was obtained using Au–Pt/USY-600 (180 °C). A selectivity switch to glyceric acid (GLYA) was observed when the reactions were performed at 100 °C. Highest conversion and selectivity towards GLYA were obtained with Au–Pt/H-β as the catalyst (68 % selectivity at 68 % conversion).     

Hydroisomerization of Long-Chain Alkane Over Pt/SAPO-11 Catalysts Synthesized from Nonaqueous Media

SAPO-11 molecular sieves were synthesized from nonaqueous media. The effects of Si and Al sources as well as solvents on the catalytic performance of SAPO-11 were investigated by the hydroisomerization reaction of n-dodecane. The samples were characterized by XRD, XRF, N₂-adsorption, SEM, NH₃-TPD, IR-NH₃ and ²⁹Si CP MAS NMR. The SAPO-11 samples synthesized with tetraethoxysilane as the Si source showed higher Si incorporation contents than the SAPO molecular sieves prepared with polymeric Si sources (fumed silica and Si colloidal gel). The reaction results showed that Pt/SAPO-11 catalysts synthesized from ethylene glycol and glycerol media with the monomeric Si and Al sources (tetraethoxysilane, aluminum isopropoxide) exhibited higher catalytic activities than those catalysts with the polymeric Si or Al (pseudo-boehmite) sources, due to the larger external surface area and higher acidity of the former ones. Especially, the catalyst synthesized in an ethylene glycol medium possessed the highest catalytic activity. Over this catalyst, 88% conversion of n-dodecane was achieved at a low temperature of 250 °C.     

Two-step hydrothermal synthesis of β-MCM-41 composite molecular sieves as supports of bifunctional catalysts for hydroisomerization of <Emphasis Type="Italic">n</Emphasis>-heptane

β-MCM-41 composite molecular sieves were hydrothermally synthesized via two-step method. All the catalysts were characterized by XRD, FT-IR, BET and ICP. The catalysts were evaluated in hydroisomerization of n-heptane in a fixed bed flow reactor. Under the same condition, Pt/Hβ-MCM-41 was demonstrated to be a more mono-iso selectivity catalyst because the connection between mesopores and micropores accelerates the diffusion. Under optimal conditions, (precursor7.5d) Pt/Hβ-MCM-41 provided a very high selectivity to isomerization 90.0 % coupling with a considerable high conversion of n-heptane 59.9 % at 250 °C.     

Aromatization of alkanes over Pt promoted conventional and mesoporous gallosilicates of MEL zeolite

Aromatization of hexane and propane was investigated over Pt promoted mesoporous gallium-containing HZSM-11 with controlled mesoporosity generated by desilication. Prepared catalysts were characterized by nitrogen adsorption, X-ray powder diffraction, scanning electron microscopy, Fourier transform infrared of chemisorbed pyridine, and NH₃ temperature programmed desorption confirming the development of intracrystalline mesoporosity of Ga-containing HZSM-11. The catalytic activities, which were compared in the aromatization of n-hexane and propane, increased upon desilication. The aromatization of n-hexane decreased in the following order, Pt/mesoporous GaZSM-11 ? Pt/conventional GaZSM-11 ? mesoporous GaZSM-11 > conventional GaZSM-11. Hexane conversion reached 70.1% over mesoporous Pt/GaZSM-11 with Si/Ga of 61, as compared with 29.6 and 24.9% for corresponding mesoporous and conventional GaZSM-11 (Si/Ga = 94), respectively, for experiments at liquid hour space velocity of 3.6 h⁻¹, and 540 °C. Comparison of BTX (benzene-toluene-xylene) selectivity at the conversion level of ∼21.0% revealed that Pt/mesoporous GaZSM-11 is more selective than corresponding mesoporous and conventional GaZSM-11. The BTX selectivity over Pt/mesoporous GaZSM-11 (Si/Ga = 94), which showed strong dependence on the conversion, reached 28.2%, whereas over corresponding mesoporous and conventional GaZSM-11catalysts reached 19.1% and 5.5%, respectively. A higher conversion and better selectivity can be attributed to the improved accessibility to the active extra-framework Ga species owing to the generation of mesopores inside the zeolite particles and shortening the contact time. It is worth mentioning that the prepared catalysts exhibited quite low activity in propane aromatization but exhibiting similar trends as for hexane aromatization.     

t-Butylation of p-cresol with t-butyl alcohol over mesoporous Al-MCM-41 molecular sieves

Selective liquid-phase t-butylation of p-cresol with t-butyl alcohol (t-BuOH) to produce 2-t-butyl-p-cresol (TBC) has been conducted over Al-MCM-41 catalysts with different Si/Al ratios. The effects of various reaction parameters such as temperature, reaction time and n_t-BuOH:n_p-cresol ratio on the conversion of p-cresol and the selectivity of TBC have been systematically investigated as well. When the Si/Al ratio of Al-MCM-41 catalysts is increased from 21 to 104 (respectively yielding Al-MCM-41(21), Al-MCM-41(42), Al-MCM-41(62), Al-MCM-41(83) and Al-MCM-41(104)), both the conversion of p-cresol and the yield and selectivity of TBC decrease due to the decrease of the number of Brønsted acid sites of the Al-MCM-41 catalysts. Al-MCM-41(21) catalyst is found to give the highest conversion of p-cresol (88.2%) and the highest selectivity of TBC (90.40%) under the optimal n_t-BuOH:n_p-cresol mole ratio of 2:1, the optimal reaction temperature of 90 °C and the optimal reaction time of 2 h. Furthermore, Al-MCM-41(21) can be recycled up to at least four times without losing its catalytic performance for butylation reaction.