In‐depth approach to fire investigations: microstructural analysis of metallic materials

Failure analysis normally requires many forms of investigation, but visual examination is the most used amongst all possible techniques. However, as the legal climate for fire investigation is becoming more rigorous, fire researchers need to work differently. In other words, to be technically defensible, expert testimony must be built on scientific data. To this aim, in‐depth microstructural analyses of materials are particularly suitable to define the fire scene. This paper discusses some of the basic metallurgical theories used in failure analysis of copper, steel and aluminium alloy components involved in fire situations. Some components that can be easily found in fire and arson scene were submitted to simulated fire for indicated time and temperature. The collected samples were than examined by optical microscopy, scanning electron microscopy and energy‐dispersive spectroscopy. Oxidation, recrystallization, second‐phase precipitation and melting were some of the features observed on samples that can be strictly related to the thermal effect of fire. On the basis of these metallurgical results and starting from the evidence that different exposure temperatures can induce different metallurgical modifications, it is possible to define the temperature range experienced by various components, thus suggesting the fire dynamic during the incident. Copyright © 2014 John Wiley & Sons, Ltd.     

Method to characterize the fire behavior of materials assemblies

The fire behavior of various large samples polymers assemblies is an under‐researched topic. In fire risk assessment, the resultant heat release rate of burning different combustibles has to be known. To highlight interactions between components, 2 types of configurations were tested: juxtaposed and layered materials, using a specific radiant panel setup. For juxtaposed assemblies, results indicated that the more flammable component acted as an accelerator for the global combustion kinetics. For layered assemblies, 2 main phenomena were evidenced: the front material acted as a shield delaying the combustion of the backside material and the presence of a backside material induced a thermal thickening that slowed down the combustion of the front material. The experimental burning behaviors of the assembly were compared with a simulated one calculated from the superposition principle. This method was described by introducing a time offset and/or a slowdown factor in the model, confirmed with the use of different assemblies.     

Thermal and mechanical transient behaviour of steel doors installed in non‐load‐bearing partition wall assemblies during exposure to the standard fire test

In this paper, the authors present experimental results and observations of four full‐scale standard fire tests on single‐leaf steel doors and steel frames installed in 3 × 3 m non‐load‐bearing partition walls. Three full‐scale fire tests were performed on steel doors installed in lightweight partition walls constructed by using steel C‐section studs with gypsum boards fixed on both sides. Two lightweight walls incorporated Rockwool cavity insulation, while the third lightweight wall was constructed without cavity insulation. The fourth fire test involved a steel door installed in a masonry partition wall. While the steel door leaf and door frames were identical in all four full‐scale tests, only the steel door installed in the masonry wall achieved the desired fire resistance rating of 30 min. The integrity criterion for fire resistance was determined for the scenario when the door opened away from the furnace. The duration of fire resistance according to the integrity criterion was found to be 38, 25 and 19 min for the same door when installed in masonry wall, uninsulated lightweight wall and insulated lightweight wall respectively. For the thermal insulation criterion of fire resistance, the scenario of the door opening into the fire was found to be the most onerous. Copyright © 2016 John Wiley & Sons, Ltd. Copyright © 2016 John Wiley & Sons, Ltd.     

Influence of liquid accelerant on scaling behavior of stainless steel in fire: An experimental study

Among the commercial materials, stainless steel is widely used in our daily life and can be hardly destroyed by flame or the heat emanating from a fire. In this fundamental work, the formation and development of oxide scale on stainless steel 1Cr11Ni2W2MoV were investigated at 600°C to 800°C in the atmospheres with and without liquid accelerant. The aim of this work is to figure out the influence of accelerant on the oxidation pattern of stainless steel at high temperature that occurs in a fire. The morphology, microstructure, and the growth rate of the oxide scales were characterized by thermogravimetric analysis, visual analysis, scanning electron microscopy, energy‐dispersive spectroscopy, and X‐ray diffraction. The results revealed that the oxide scale formed on the stainless steel 1Cr11Ni2W2MoV was mostly protective in both atmospheres from 600°C to 800°C, except that breakaway oxidation occurred locally that resulted in the formation of intrusion oxide. Both increasing temperature and the presence of kerosene in combustion atmosphere increased the mass gain of stainless steel, which was mainly attributed to the occurrence of local breakaway oxidation. Consequently, the addition of accelerant just increased the formation trend of local intrusion oxide, rather than remarkably affect the scaling behavior. Therefore, careful analysis is needed to identify the presence possibility of accelerant in oxidation atmosphere according to the scaling behavior of stainless steel. Characterization of surface scale and metallurgical analysis of metallic material are expected to be supplementary technique for fire characterization in the future.     

Experimental study of the fire resistance of walls and floors constructed with steel studs and steel joists

Steel‐framed houses using light‐gauge steel as a structural member have been developed and constructed since the early 2000s as a new construction pattern in the low‐rise construction market in Korea. Generally, the steel frames consist of two major load‐carrying elements such as load‐bearing wall and floor construction made up of approximately 1.0‐mm cold‐formed light‐gauge steel and light‐weight boards. Therefore, the steel frames are very simple to construct and make the construction period shorter than the ordinary construction type or concrete‐based construction. In Korea, regardless of the construction material types, the building regulation requires 1‐h fire rating for apartment buildings of four stories or under. To meet the fire resistance, new models of load‐bearing wall and floor should be developed. From the fire test results, two layer gypsum boards of 12.5 mm in thickness reinforced with glass fiber were proven satisfactory to provide 1‐h fire resistance with load‐bearing wall and floor. Copyright © 2012 John Wiley & Sons, Ltd.     

Towards a methodology for the characterization of fire resistive materials with respect to thermal performance models

A methodology is proposed for the characterization of fire resistive materials with respect to thermal performance models. Typically in these models, materials are characterized by their densities, heat capacities, thermal conductivities, and any enthalpies (of reaction or phase changes). For true performance modelling, these thermophysical properties need to be determined as a function of temperature for a wide temperature range from room temperature to over 1000°C. Here, a combined experimental/theoretical/modelling approach is proposed for providing these critical input parameters. Particularly, the relationship between the three‐dimensional microstructure of the fire resistive materials and their thermal conductivities is highlighted. Published in 2005 by John Wiley & Sons, Ltd.     

Oxidation behavior of carbon steel in simulated kerosene combustion atmosphere: A valuable tool for fire investigations

Fire investigations aim to establish the origin and cause of fires by collecting and analyzing the comprehensive fire‐related evidences. Metallic materials exposed to the fire scene environments are usually subjected to melting and/or high‐temperature oxidation, and they have been considered vital parameters for temperature determination, as recommended in NFPA 921. The oxide characteristics obtained from the conventional fire investigations primarily rely on simple visual observations such as the variations in oxide color, the so‐called “oxidation patterns.” However, such information is not sufficiently convincing due to the complex nature of oxides formed in the fire scene. The oxide color is strongly affected by the type of oxide, the oxide thickness, the concentration of contaminant, and the interactions among different oxides. In this study, Q235 structural steel samples have been exposed to high‐temperature air and simulated kerosene combustion conditions at certain temperatures and for indicated periods. The oxidation rate was examined by thermogravimetric analysis. The morphologies and microstructures of the oxide scales were investigated by scanning electron microscopy, energy dispersive spectroscopy, and X‐ray diffractions. The results show that the oxide properties are strongly dependent on the oxidation temperature and oxidation atmospheres. These oxidation behaviors are expected to provide useful information on identifying fire characteristics.     

Relationship between microstructure and mechanical properties of polyether block amide foams

The mechanical behaviors of five polyether block amide foams, obtained by mold-opening foam injection process, were investigated with regard to their microstructures. The materials vary in mass ratios of hard versus soft segments, and/or in process packing time. The resulting microstructures have been characterized in terms of cavity size and shape ratios, by analyzing scanning electron microscope images after careful sample preparation. The foam mechanical responses have been characterized in compression at small and large strain. At small strain, the initial linear part of the stress–strain curve is enhanced firstly by the hard segment mass ratio and secondly by the fineness of the microstructure. Similar results have been obtained at large strain. The foam viscoelasticity at large strain has been characterized by stress relaxation and strain recovery tests, relevant for foam applications. Reduced packing time and pressure have been shown to lead to the presence of undesired large cavities. The morphological defects appear to have a negligible impact on the macroscopic mechanical behavior of the foams at infinitesimal strain, but lead to critical inconsistency at large strain. Furthermore, the mechanical behavior of the tested polyether block amide foams is controlled first by hard versus soft segments ratio, and second by the microstructure fineness.     

时效时间对Cr35Ni45Nb离心铸造奥氏体钢力学性能与微观组织的影响

研究1200℃时效温度下不同时效时间对Cr35Ni45Nb乙烯裂解炉管材料的微观组织、室温和高温(900℃)力学性能的影响。结果表明:在1200℃下,材料力学性能出现先增后减的趋势。当时效135.2 h后,试样抗拉强度、屈服强度、延伸率和冲击韧性达到最大值。时效时间对合金显微组织具有显著的影响。析出并弥散分布的细小的二次碳化物对Cr35Ni45Nb钢综合性能具有强化作用。析出的针状碳化物、碳化物向晶界聚集并粗化、初始的连续网状碳化物结构转变成不连续的链状均导致Cr35Ni45Nb钢力学性能下降和围观组织劣化。     

Experimental and numerical investigation of fire development in a real fire in a five‐storey apartment building

A fire in a five‐storey apartment building was investigated experimentally and numerically. The room of origin of the fire was a living room in the second floor and the fire was started by a candle on a television set. The fire spread externally over the building faccade and internally along the staircase and affected all the flats above leading to two fatalities. It is estimated that the fire was discovered minutes after ignition and the fire service was called very shortly after the detection and was at the scene 9 min after the call. By this time large sections of the façade were on fire already. The rapid fire that spread over the façade and the staircase necessitated detailed investigations. Compliance of building products with the building regulations was investigated. One conclusion of the investigations was that the person who caused the fire by leaving the candle on the TV set unattended should not be held responsible for the two fatalities in the upper floors. Copyright © 2010 John Wiley & Sons, Ltd.     

Experimental and numerical analysis of the thermal and mechanical behaviour of steel and recycled aggregate concrete composite elements exposed to fire

Using recycled aggregates in the production of concrete has been a viable alternative for sustainable development. Notwithstanding advanced information on this material at room temperature, its behavior when exposed to fire is still incipient. Thus, based on experimental analyses, the objective of this article is to evaluate the behavior of concrete produced with recycled aggregates for thermal insulation of steel elements, as well as to verify the physical and mechanical properties of these mixtures. For this purpose, eight prototypes, one made of steel and the others coated with different types of concrete, conventional and with recycled aggregates, were inserted in a horizontal oven and heated for 2 h. Based on experimental tests, numerical models were proposed and tested using the ABAQUS computational code, with consistent results when coherent thermal properties were adopted. The experimental results show that recycled aggregate concrete (RAC) has great thermal insulation potential and sustainable benefits, considering that the steel elements coated with this type of material, with the exception of those that underwent spalling, presented temperatures close to or below compared with concrete with natural aggregates. In this regard, it is observed that the thermal conductivity of RACs was inferior to conventional concrete, indicating that this material is a promising strategy for thermal insulation of steel structures.     

A new test methodology for studying the response of walls to real fire environments

A new test methodology was developed to investigate the response of walls, partitions, and in-wall systems exposed to real fires. The apparatus includes a 3.5 m long, 2.3 m wide, and 2.3 m high fire compartment within a standard sea container. A wall specimen measuring up to 1.8 m wide, 1.8 m tall, and 0.3 m deep is mounted in a steel frame at one end of the fire compartment. Fire exposures to the wall specimen evolve over time depending on the fuel load and ventilation configuration. Gas temperatures and heat flux were characterized for five different fuel and ventilation configurations. Peak exposures ranged from 30 to 75 kW/m² for about 20 minutes. Five additional tests were conducted using a single fuel and ventilation configuration to assess the repeatability of the test methodology. It was found that a 19.3 minute growth period occurred plateauing at a ceiling temperature of 708°C for 8.4 minutes, on average. Compartment gas temperatures were found to be repeatable, having a sample standard deviation less than 32°C for symmetric data. Repeatability improved when account was taken for the rapid fire growth inflection point. The utility of the approach for studying fire performance of building elements was demonstrated.     

Assessing the reaction to fire of cables by a new bench‐scale method

The recently approved EU Construction Products Regulation (CPR) applies to cables as construction products. The difficulty of predicting the fire performance of cables with respect to propagation of flame and contribution to fire hazards is well known. The new standard EN 50399 describes a full‐scale test method for the classification of vertically mounted bunched cables according to CPR. Consideration of the material, time, and thus cost requires an alternative bench‐scale fire test, which finds strong demand for screening and development purposes. The development of such a bench‐scale fire test to assess the fire performance of multiple vertically mounted cables is described. A practical module for the cone calorimeter is proposed, simulating the fire scenario of the EN 50399 on the bench scale. The efficacy of this module in predicting full‐scale CPR test results is shown for a set of 20 different optical cables. Key properties such as peak heat release rate (PHRR), fire growth rate (FIGRA), and flame spread are linked to each other by factors of around 5. In a case study, the bench‐scale test designed was used to investigate the influence of the main components on the fire behaviour of a complex optical cable. Copyright © 2016 John Wiley & Sons, Ltd.     

Microstructures and mechanical properties of thin 304 stainless steel sheets by friction stir welding

Friction stir welding (FSW) was performed on 304 stainless steel sheets. The welding speed was varied from 30 to 70 mm/min. Because the FSW of thin plates is sensitive to heat input. The surface of the welds is smooth and without any macroscopic cracks and cavities only when the rotation speed is 50 mm/min. The stir zone had equiaxed grains with austentic structure due to dynamic recrystallization. There was not any evidence for the presence of sigma phases being found in this study. Meanwhile, there was a weak region in the advancing side because of the flow of plastic metals. However, compared with the base material, mechanical properties of the joint are maintained in a comparatively high level.     

Fire performance and post‐fire mechanical properties of polymer composites coated with hybrid carbon nanofiber paper

In this study, glass fiber reinforced polyester composites were coated with carbon nanofiber/clay/ammonium polyphosphate (CCA) paper and carbon nanofiber/exfoliated graphite nanoplatelets/ammonium polyphosphate (CXA) paper. The composites were exposed to a heat flux of 35 kW/m² during the cone calorimeter testing. The testing results showed a significant reduction in both heat release rates and mass loss rates. The peak heat release rate (PHRR) of CCA and CXA composite samples in the major decomposition period are 23 and 34% lower than the control sample, respectively. The time to reach the PHRR for the CCA and CXA composite samples are ～ 125% longer than the control sample. After the composite samples were exposed to heat for different time periods, their post‐fire mechanical properties were determined by three‐point bending testing. The three‐point bending testing results show that the composite samples coated with such hybrid papers exhibit more than 20% improvement in mechanical resistance at early stages of combustion. The mechanism of hybrid carbon nanofiber paper protecting the underlying laminated composites is discussed. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Improved mechanical and anticorrosion properties of metal oxide-loaded hybrid sol–gel coatings for mild steel in a saline medium

Abstract

A hybrid organic–inorganic sol–gel coating was successfully prepared and subsequently functionalized individually with five different metal oxide additives. The effect of the incorporated oxides on the corrosion protection performance and scratch-resistance properties of the hybrid base coating on mild steel substrates was investigated using electrochemical techniques, namely electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP) as well as mechanical testing. The steel-coated specimens were immersed in 3.5?wt.% NaCl corrosive medium for two weeks and the results reveal an excellent corrosion protection performance by all coating formulations with a significant high corrosion-resistance property for the sample loaded with molybdenum oxide. Scanning electron microscopy (SEM) images proved the absence of corrosion signs, defects, micro cracks, or delamination on the surface of the coated samples. Compared with the pure hybrid coating, all the metal oxide-embedded coatings (except for the sample loaded with yttrium(III) oxide) show comparable aqueous contact angle values as well as enhanced hardness and adherence properties. No noticeable dependence was observed for the surface roughness parameters as a function of the type of incorporated metal oxide within the sol–gel matrix. Overall, the results of this study demonstrate that metal oxides can be advantageous to the desired properties of hybrid sol–gel coatings applied to steel surfaces.     

Microstructure and mechanical properties of stainless steel clad plate joints produced by TIG and MAG hybrid welding

Abstract

This paper investigated the microstructure and mechanical properties of Q235/304 stainless steel clad plate welding seam produced by hybrid welding of tungsten inert gas welding (TIG) and metal active gas arc welding (MAG). The results showed that the dual phases containing ferrite and austenite appeared in the stainless steel covering welding (SSCW), while the partial martensite phases appeared in the carbon steel backing welding (CSBW), which is attributed to the dilution behavior of Ni and Cr elements from stainless steel to the Q235 steel results into the movement of the CCT curve to the right side and the decrease of critical martensite formation cooling rate. The CSBW possesses the highest microhardness value in the weld metal due to the existence of the martensite zone. The impact tests were carried out and the results showed that the Charpy absorbed energy of weldments (81?J) is almost equal to that of base clad plate (83?J). The SSCW layer possesses the ductile fracture characteristics accompanying many dimples. However, in the CSBW layer, some cleavage fracture characteristics are presented in the radiation zone while many dimples are located in the fibrous zone, revealing a complex combination of brittle and ductile fracture behavior, which is due to the existence of martensite zone, different stress states and crack propagation velocity.

• Highlights

• Hybrid (TIG, MAG) welding is suitable for welding stainless steel clad plate;

• The martensite formation in CSBW is related to dilution and diffusion of Cr and Ni;

• Partial martensite transformation can strengthen and toughen the welding seam.

     

Influence of the morphology on the fire behavior of a polycarbonate/poly(butylene terephthalate) blend

Polycarbonate/Poly(butylene terephthalate) (PC/PBT) blends are used in various industrial sectors, particularly in the cable industry. In this work, the fire behavior of PC/PBT blends was studied for the entire range of blend composition to investigate the relation between fire properties and blend morphology. The morphology of the binary blends used presents a phase inversion point for 25–30 wt % PBT. Various tests have been performed to characterize the fire behavior [limiting oxygen index (LOI), epiradiator test, cone calorimeter, and pyrolysis combustion flow calorimeter (PCFC)]. A change in fire behavior has been observed when the PBT content increases from 20 to 30 wt %, corresponding to the phase inversion, from a continuous rich-PC phase to a continuous rich-PBT phase. Consequently, it can be suggested that the control of the morphology of binary polymer blends is crucial to improve their fire properties. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Study of the relationship between thermal insulation behavior and microstructure of a fire‐resistant gel containing silica during heating

Adding a transparent gel containing silica between 2 sheets of glass could improve the fire resistance of laminated glazing by its thermal intumescent behavior at high temperature. In this study, a custom fire test shows that the glazing reaches the highest thermal insulation rating of 40 minutes when the molar ratio of SiO₂ and Na₂O in the gel is 4.0, but above this ratio, the thermal insulation rating of the glazing decreases with the increasing silica content. Thermal and scanning electron microscopic analyses have been used to investigate the thermal behavior and microstructure of the residual layer, respectively. The results indicate that, although the high silica content is responsible for the high amount of residue that is essential in the formation of a protection barrier between fire‐exposed and unexposed sides of the glass, it is not the only factor that resulted in the improved thermal insulation of the glazing.     

Mg-xLi-3Al-2Zn-0.7Re合金的显微组织及力学性能

采用氩气保护、真空熔炼的方法制备了Mg-xLi-3Al-2Zn-0.7Re(x=8~14,wt%)镁锂合金。研究了合金的显微组织及力学性能,结果表明:当锂的含量为12(wt)%时,合金在室温时具有较好的强度和变形能力,具有最佳的综合力学性能。