Compatibilizer in waste tire powder and low‐density polyethylene blends and the blends modified asphalt

With the increasing ratio of waste tire powder (WTP) to low‐density polyethylene (LDPE), the hardness and tensile strength of the WTP/LDPE blends decreased while the elongation at break increased. Five kinds of compatibilizers, such as maleic anhydride‐grafted polyethylene (PE‐g‐MA), maleic anhydride‐grafted ethylene‐octene copolymer (POE‐g‐MA), maleic anhydride‐grafted linear LDPE, maleic anhydride‐grafted ethylene vinyl‐acetate copolymer, and maleic anhydride‐grafted styrene‐ethylene‐butylene‐styrene, were incorporated to prepare WTP/LDPE blends, respectively. PE‐g‐MA and POE‐g‐MA reinforced the tensile stress and toughness of the blends. The toughness value of POE‐g‐MA incorporating blends was the highest, reached to 2032.3 MJ/m³, while that of the control was only 1402.9 MJ/m³. Therefore, POE‐g‐MA was selected as asphalt modifier. The toughness value reached to the highest level when the content of POE‐g‐MA was about 8%. Besides that the softening point of the modified asphalt would be higher than 60°C, whereas the content of WTP/LDPE blend was more than 5%, and the blends were mixed by stirring under the shearing speed of 3000 rpm for 20 min. Especially, when the blend content was 8.5%, the softening point arrived at 82°C, contributing to asphalt strength and elastic properties in a wide range of temperature. In addition, the swelling property of POE‐g‐MA/WTP/LDPE blend was better than that of the other compalibitizers, which indicated that POE‐g‐MA /WTP/LDPE blend was much compatible with asphalt. Also, the excellent compatibility would result in the good mechanical and processing properties of the modified asphalt. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Fracture toughness of modified polypropylene/poly(styrene‐ran‐butadiene) blends

Fracture toughness of polypropylene (PP)/poly(styrene‐ran‐butadiene) rubber (SBR) blends as a function of concentration of maleic anhydride (MA) in the maleated polypropylene (MAPP) compatibilizer was investigated under uniaxial static and impact loading conditions. The addition of MAPP to the unmodified PP/rubber blend enhanced the tensile modulus and yield stress as well as the Charpy impact strength. The maximum values were recorded at 1.0 wt% grafted MA in the compatibilizer. V‐shaped blunt‐notched specimens exhibited typical ductile behavior and no breakage of the specimens occurred during the impact fracture tests. Sharp‐notched specimens of uncompatibilized and low‐content MA blends broke in a semibrittle manner, supported by a rapid crack propagation process. Increasing MA content in the blends led to semibrittle‐to‐ductile transition characterized by stable crack propagation. Fracture mechanics experiments, supplemented by scanning electron microscopy (SEM), were also employed to obtain a better understanding of the fracture and deformation behavior. Copyright © 2005 Society of Chemical Industry     

Preparation and performance characteristics of short‐glass‐fiber/maleated styrene–ethylene–butylene–styrene/polypropylene hybrid composites

Eighty/twenty polypropylene (PP)/styrene–ethylene–butylene–styrene (SEBS) and 80/20 PP/maleated styrene–ethylene–butylene–styrene (SEBS‐g‐MA) blends reinforced with 30 wt % short glass fibers (SGFs) were prepared by extrusion and subsequent injection molding. The influence of the maleic anhydride (MA) functional group grafted to SEBS on the properties of SGF/SEBS/PP hybrid composites was studied. Tensile and impact tests showed that the SEBS‐g‐MA copolymer improved the yield strength and impact toughness of the hybrid composites. Extensive plastic deformation occurred at the matrix interface layer next to the fibers of the SGF/SEBS‐g‐MA/PP composites during impact testing. This was attributed to the MA functional group, which enhanced the adhesion between SEBS and SGF. Differential scanning calorimetry measurements indicated that SEBS promoted the crystallization of PP spherulites by acting as active nucleation sites. However, the MA functional group grafted to SEBS retarded the crystallization of PP. Finally, polarized optical microscopy observations confirmed the absence of transcrystallinity at the glass‐fiber surfaces of both SGF/SEBS/PP and SGF/SEBS‐g‐MA/PP hybrid composites. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1303–1311, 2002     

Thermal evaluation of PHB/PP‐g‐MA blends and PHB/PP‐g‐MA/vermiculite bionanocomposites after biodegradation test

This study aimed to evaluate the thermal behavior of polyhydroxybutyrate (PHB)/polypropylene grafted with maleic anhydride (PP‐g‐MA) blends and PHB/PP‐g‐MA/vermiculite bionanocomposites submitted to the biodegradation test according to ASTM G 160‐03. The blends and bionanocomposites were prepared by melt intercalation method using a single screw extruder, and then, compression molded. The thermal analyzes were performed by thermogravimetry (TG) and differential scanning calorimetry. It was verified the decrease of onset degradation temperature and the melting temperature mainly after 86 days of exposure to the simulated soil. This behavior was more pronounced in bionanocomposites because of interactions between the maleic anhydride groups and the clay favoring biodegradation, making the systems more amorphous and propitious to the attack of microorganisms. POLYM. ENG. SCI., 56:555–560, 2016. © 2016 Society of Plastics Engineers     

A study on the effects of SEBS‐g‐MAH on the phase morphology and mechanical properties of polypropylene/polycarbonate/SEBS ternary polymer blends

In this work, five ternary blends based on 70% by weight (wt %) of polypropylene (PP) with 30% wt of polycarbonate (PC)/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene)(SEBS) dispersed phase consists of 15 wt % PC and 15 wt % reactive (maleic anhydride grafted) and nonreactive SEBS mixtures at various ratios were prepared in a co‐rotating twin screw extruder. scanning electron microscopy (SEM) micrographs showed that the blends containing only nonreactive SEBS exhibited a fine dispersion of core‐shell particles. With decreasing the SEBS/SEBS‐g‐Maleic Anhydride (MAH) weight ratio, the morphology changed from the core‐shell particles to a mixed of core‐shell, rod‐like and individual particles. This variation in phase morphology affected the thermal and mechanical properties of the blends. DSC results showed that the blends containing only nonreactive SEBS exhibited a minimum in degree of crystallinity due to the homogeneous nucleation of core‐shell particles. Mechanical testing showed that in the SEBS/SEBS‐g‐MAH weight ratio of 50/50, the modulus and impact strength increased compared with the PP matrix while the yield stress had minimum difference with that of PP matrix. These effects could be attributed to the formation of those especial microstructures revealed by the SEM studies. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Dynamically cured polypropylene/Novolac blends compatibilized with maleic anhydride‐g‐polypropylene

In this article, the dynamic vulcanization process was applied to polypropylene (PP)/Novolac blends compatibilized with maleic anhydride‐grafted PP (MAH‐g‐PP). The influences of dynamic cure, content of MAH‐g‐PP, Novolac, and curing agent on mechanical properties of the PP/Novolac blends were investigated. The results showed that the dynamically cured PP/MAH‐g‐PP/Novolac blend had the best mechanical properties among all PP/Novolac blends. The dynamic cure of Novolac improved the modulus and stiffness of the PP/Novolac blends. The addition of MAH‐g‐PP into dynamically cured PP/Novolac blend further enhanced the mechanical properties. With increasing Novolac content, tensile strength, flexural modulus, and flexural strength increased significantly, while the elongation at break dramatically deceased. Those blends with hexamethylenetetramine (HMTA) as a curing agent had good mechanical properties at HMTA content of 10 wt %. Scanning electron microscopy (SEM) analysis showed that dynamically cured PP/MAH‐g‐PP/Novolac blends had finer domains than the PP/MAH‐g‐PP/Novolac blends. Thermogravimetric analysis (TGA) results indicated that the incorporation of Novolac into PP could improve the thermal stability of PP. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Reactive compatibilization of PP/PBT blends by a mixture of PP‐g‐MA and epoxy resin

In this study, dual compatibilizers composed of the commercially available maleic anhydride‐grafted polypropylene (PP–MA) and a multifunctional epoxy resin were demonstrated to effectively compatibilize the immiscible and incompatible blends of PP and poly(butylene terephthalate) (PBT). The PP–MA with a low MA content is totally miscible with PP to make the PP phase quasi‐functionalized, so that the multifunctional epoxy has the chance to react with PBT and PP–MA simultaneously to form PP–MA‐co‐epoxy‐co‐PBT copolymers at the interface. These desired copolymers are able to anchor along the interface and serve as efficient compatibilizers. The compatibilized blends, depending on the quantity of dual compatibilizers employed, exhibit higher viscosity, finer phase domain, and improved mechanical properties. Epoxy does not show compatibilization effects for the PP/PBT blends without the presence of PP–MA in the blends. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 2272–2285, 2001     

Effects of carbon nanofibers on the fracture,mechanical, and thermal properties of PP/SEBS‐g‐MA blends

Polypropylene/maleated (styrene‐ethylene‐butadiene‐styrene) (PP/SEBS‐g‐MA) blends reinforced with 0.2–2.5 wt% carbon nanofibers (CNFs) were prepared by injection molding. The structure, thermal, mechanical, and fracture behaviors of PP/SEBS‐g‐MA blends and their nanocomposites were studied. Wide‐angle X‐ray diffraction (WAXD) results showed that the SEBS‐g‐MA and/or CNF additions do not induce a structural change of PP. Tensile measurements showed that the Young's modulus and tensile yield strength increase with the increasing filler content. Izod impact and essential work of fracture test results demonstrated that CNFs are beneficial to improve the impact strength and specific essential work of fracture of PP/SEBS‐g‐MA blends. Therefore, tough PP‐nanocomposites can be achieved by melt‐blending low fractions of CNFs and appropriate elastomer contents. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Effect of nylon 6 on fracture behavior and morphology of tough blends of poly(2, 6‐dimethyl‐1,4‐phenylene oxide) and maleated styrene‐ethylene‐butadiene‐styrene block copolymer

Ternary blends of poly(2,6‐dimethyl‐1,4‐phenylene oxide) (PPO), nylon 6, and styrene‐ethylene‐butadiene‐styrene block copolymer grafted with maleic anhydride (SEBS‐g‐MA) were prepared via a melt extrusion, and the fracture behavior, morphology, mechanical properties, and rheology were studied. The compatibilization of the blended components was confirmed by differential scanning calorimetry (DSC) analysis. Mechanical properties evaluation demonstrated that incorporation of nylon 6 resulted in an improvement of the tensile strength, but reduction of both the notched Izod impact strength and elongation at break. Transmission electron microscopy (TEM) observation revealed that the network structure of SEBS‐g‐MA domain was gradually destroyed by incorporating the nylon 6. A conversion of SEBS‐g‐MA domain from the network to the irregular dispersed phase took place when the nylon 6 content reached 20 wt %, which resulted in a reduction of the impact strength. Fracture morphology implied that increase of the tensile strength was caused by the plastic deformation of matrix. Rheology investigation indicated that the melt viscosities could be reduced significantly with increasing the content of nylon 6; thus, the processability was improved. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99:3336–3343, 2006     

Morphology and mechanical properties of polyamide 12 blends with styrene/ethylene–butylene/styrene rubbers with and without maleation

Blends of polyamide 12 (PA12) with styrene/ethylene–butylene/styrene (SEBS) and maleic anhydride grafted SEBS (SEBS‐g‐MA) were prepared by twin‐screw extrusion and injection molding. The morphology, mechanical properties, and dynamic mechanical properties of the blends were studied. The morphology of the blends was evaluated from the etched surfaces of cryogenically fractured specimens with scanning electron microscopy. The morphological parameters showed that the PA12/SEBS‐g‐MA blends (PM series) exhibited a finer and more uniform rubber dispersion than the PA12/SEBS blends (PS series) because of the interfacial chemical reactions. SEBS functionalization via maleic anhydride grafting strongly affected the morphological parameters, such as the domain size, interfacial area per unit of volume, and critical interparticle distance, but the distribution of the rubber domains in the blends was less affected. Tensile and impact studies showed that the PS blends had worse mechanical properties than the PM blends. The tensile strength and elongation at break of the PM blends were considerably greater than those of the PS blends. The fracture toughness and energy values determined for notched Charpy specimens in high‐speed impact tests were markedly higher for the PM blends than for the PS blends. A similar observation was obtained from instrumented falling weight impact studies. Dynamic mechanical analysis confirmed the incompatibility of the blend components because the glass‐transition temperatures of PA12 and the rubber phase (SEBS and SEBS‐g‐MA) were not affected. © 2005 Wiley Periodicals, Inc. J Appl polym Sci 95: 1376–1387, 2005     

Mechanical properties of wollastonite‐reinforced polypropylene composites modified with SEBS and SEBS‐g‐MA elastomers

Mechanical properties of isotactic polypropylene/wollastonite/styrene rubber block copolymers (iPP/wollastonite/SRBC) composites were studied as a function of elastomeric poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) triblock copolymer (SEBS) and SEBS grafted with maleic anhydride (SEBS‐g‐MA) content from 0 to 20 vol%. Microphase morphology was stronger influenced by SRBC elastomers than by different wollastonite types. Higher encapsulation ability of SEBS‐g‐MA than SEBS caused more expressive core‐shell morphology and consequently higher notched impact strength as well as yield parameters, but lower Young's modulus. Higher ductility of the composites with SEBS than with SEBS‐g‐MA has been primarily caused by better miscibility of the polypropylene chains with SEBS molecules. Surface properties of components and adhesion parameters also indicated that adhesion at SEBS‐g‐MA/wollastonite interface, which was stronger than the one at the SEBS/wollastonite interface, influenced higher encapsulation of wollastonite particles by SEBS‐g‐MA. POLYM. ENG. SCI., 47:1873–1880, 2007. © 2007 Society of Plastics Engineers     

Phase morphology,thermomechanical, and crystallization behavior of uncompatibilized and PP‐g‐MAH compatibilized polypropylene/polystyrene blends

In this article, we discuss the phase morphology, thermal, mechanical, and crystallization properties of uncompatibilized and compatibilized polypropylene/polystyrene (PP/PS) blends. It is observed that the Young's modulus increases, but other mechanical properties such as tensile strength, flexural strength, elongation at break, and impact strength decrease by blending PS to PP. The tensile strength and Young's modulus of PP/PS blends were compared with various theoretical models. The thermal stability, melting, and crystallization temperatures and percentage crystallinity of semicrystalline PP in the blends were marginally decreased by the addition of amorphous PS. The presence of maleic anhydride‐grafted polypropylene (compatibilizer) increases the phase stability of 90/10 and 80/20 blends by preventing the coalescence. Hence, finer and more uniform droplets of PS dispersed phases are observed. The compatibilizer induced some improvement in impact strength for the blends with PP matrix phase, however fluctuations in modulus, strength and ductility were observed with respect to the uncompatibilized blend. The thermal stability was not much affected by the addition of the compatibilizer for the PP rich blends but shows some decrease in the thermal stability of the blends, where PS forms the matrix. On the other hand, the % crystallinity was increased by the addition of compatibilizer, irrespective of the blend concentration. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42100.     

A compatibilized composite of recycled polypropylene filled with cellulosic fiber from recycled corrugated paper board: Mechanical properties,morphology, and thermal behavior

This article deals with the feasibility of using recycled corrugated paper board (rPF) as the reinforcing material for recycled plastics. The composites of recycled polypropylene (rPP) and rPF were prepared by extrusion compounding and injection molding, and the rPP/rPF composites compatibilized by maleic anhydride grafted PP (PP‐g‐MA), maleic anhydride grafted ethylene‐1‐octene copolymer (POE‐g‐MA), and maleic anhydride grafted styrene‐ethylene‐butylene‐styrene copolymer (SEBS‐g‐MA) were also prepared. The crystallization and melting behavior, mechanical properties, thermal stability, and morphology of these composites were studied. The results indicated that rPF promoted the crystallization, enhanced the strength and toughness of rPP/rPF composites to some extent while decreased thermal stability at the same time. PP‐g‐MA and POE‐g‐MA improved the dispersion and interface adhesion of rPF, and further upgraded the mechanical properties and vicat softening temperatures. Among these compatibilizers, PP‐g‐MA was most favorable to the strength improvement while POE‐g‐MA was most favorable to the toughness improvement. As for SEBS‐g‐MA, it had no obvious modification effect. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

PET/PP blending by using PP‐g‐MA synthesized by solid phase

In attempts to improve the compatibility of polypropylene (PP) with polyethylene terephthalate (PET), a maleic anhydride grafted PP (PP‐g‐MA) was evaluated as a compatibilizer in a blend of 30/70 wt % PP/PET. PP‐g‐MA was produced from isotactic homopolymer PP utilizing the technique of solid phase graft copolymerization. Qualitative confirmations of the grafting were made by Fourier transform infrared spectroscopy (FTIR). Three different weight percent of compatibilizer, PP‐g‐MA, i.e., 5, 10, and 15 wt % have been used in PP/PET blends. The compatibilizing efficiency for PP/PET blend was examined using differential scanning calorimetry (DSC), optical microscopy (OM), scanning electron microscopy (SEM) of crycrofractured surfaces, and energy dispersive X‐ray spectrum (EDAX). The results show that the grafted PP promotes a fine dispersed phase morphology, improves processability, and modifies the crystallization behavior of the polyester component. These effects are attributed to enhance phase interaction resulting in reduced interfacial tension. Also, the results show that the compatibilizing effects of the three amounts of grafted PP in blend are different and dependent on the amount used. Adding 10 wt % of compatibilizer into blend produced the finest dispersed morphology. Elemental analysis results show that PP is matrix. DSC determination revealed that the melting temperature (T_m) of the PET component declined to some extent by comparison with neat PET. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104, 3986–3993, 2007     

Relationship between structure and properties in high‐performance PA6/SEBS‐g‐MA/(PPO/PS) blends: The role of PPO and PS

This work aimed at studying the role of poly(phenylene oxide) (PPO) and polystyrene (PS) in toughening polyamide‐6 (PA6)/styrene‐ethylene‐butadiene‐styrene block copolymer grafted with maleic anhydride (SEBS‐g‐MA) blends. The effects of weight ratio and content of PPO/PS on the morphology and mechanical behaviors of PA6/SEBS‐g‐MA/(PPO/PS) blends were studied by scanning electron microscope and mechanical tests. Driving by the interfacial tension and the spreading coefficient, the “core–shell” particles formed by PPO/PS (core) and SEBS‐g‐MA (shell) played the key role in toughening the PA6 blends. As PS improved the distribution of the “core–shell” particles due to its low viscosity, and PPO guaranteed the entanglement density of the PPO/PS phase, the 3/1 weight ratio of PPO/PS supplied the blends optimal mechanical properties. Within certain range, the increased content of PPO/PS could supply more efficient toughening particles and bring better mechanical properties. Thus, by adjusting the weight ratio and content of PPO and PS, the PA6/SEBS‐g‐MA/(PPO/PS) blends with excellent impact strength, high tensile strength, and good heat deflection temperature were obtained. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45281.     

Effect of maleic anhydride graft ratio on mechanical properties and morphology on nylon 11/ethylene‐octene copolymer blends

Mechanical properties and morphologies of nylon 11/ethylene‐octene copolymer blends have been investigated. The ethylene‐octene copolymer (POE) employed in this study was grafted with maleic anhydride (MAH) and thus has the potential to react with the amine group of nylon 11. Nylon 11/POE‐g‐MAH and nylon 11/POE/POE‐g‐MAH blends with varying MAH graft ratios were prepared. In this paper, the effect of MAH graft ratio on ductile‐brittle transition temperature (DBTT), mechanical properties, and morphology of blends was studied. The results showed that incorporation of POE‐g‐MAH could remarkably improve the compatibility between the nylon and POE elastomers, thus increasing the toughness of the resultant blends. The compatibilizing effect on impact strength became more pronounced with increasing MAH graft ration. DBTTs of blends were initially lowered dramatically with the increasing maleic anhydride graft ratio, but over 0.56% MAH content, DBTTs of blends did not drop further, while tensile strength and tensile modulus dropped slightly because of the decreased glass transition temperature (Tg) of nylon 11/POE blends, resulting from the increased compatibility between the two phases. The role of MAH graft ratio on the POE particle size and dispersion of POE on nylon 11 matrix was also studied.     

Modification of tensile and impact properties of poly(butylene terephthlate) by incorporation of styrene‐ethylene‐butylene‐styrene and maleic anhydride‐grafted‐SEBS (SEBS‐g‐MA) terpolymer

Tensile behavior and impact strength of poly(butylene terephthlate) (PBT)/styrene‐ethylene‐butylene‐styrene (SEBS) copolymer blends were studied at SEBS volume fraction 0–0.38. Tensile modulus and strength decreased, whereas breaking elongation increased with SEBS content. Predictive models are used to evaluate the tensile properties. Strength properties were dependent on the crystallinity of PBT and phase adhesion. The normalized notched Izod impact strength increased with the SEBS content; at Φ_d = 0.38, the impact strength enhanced to five times that of PBT. Scanning electron microscopy was used to examine phase morphology. Concentration and interparticle distance of the dispersed phase influenced impact toughening. In the presence of maleic anhydride‐grafted SEBS (SEBS‐g‐MAH), the tensile modulus and strength decreased significantly, while normalized relative notched Izod impact strength enhanced to 7.5 times because of enhanced interphase adhesion. POLYM. ENG. SCI., 53:2242–2253, 2013. © 2013 Society of Plastics Engineers     

Investigation on the morphological and mechanical properties of (polyamide 6)/(poly[styrene‐co‐acrylonitrile])/(poly[styrene‐b‐{ethylene‐co‐butylene}‐b‐styrene]) ternary blends

In this work, ternary polymer blends based on (polyamide 6)/(poly[styrene‐co‐acrylonitrile])/(poly[styrene‐b‐{ethylene‐co‐butylene}‐b‐styrene]) (SEBS) triblock copolymer and a varying concentration of the reactive (maleic anhydride)‐grafted SEBS were prepared by using a melt‐blending process. The effects of the material parameters (composition of ternary blends and SEBS/[{maleic anhydride}‐grafted SEBS] concentration ratio) and blending sequence on the morphological and mechanical properties of ternary blends were studied. Taguchi experimental design methodology was employed to design the experiments and select the material and processing parameters for the optimized mechanical properties. Tensile properties (Young's modulus and yield stress) and impact strength were considered as the response variables. It was demonstrated that there is a meaningful relationship between the composition of blends, processing parameters, observed phase structure, and obtained mechanical properties. The mechanical tests showed that the highest impact strength was achieved as the dispersion of the rubbery phase achieved an optimum size of about 1 μm. J. VINYL ADDIT. TECHNOL., 23:329–337, 2017. © 2015 Society of Plastics Engineers     

The mechanical and rheological behavior of the PA/TPU blend with POE‐g‐MA modifier

In this research, we attempt to improve the impact strength and the viscosity of PA (polyamide) by blending two elastomers, TPU (thermoplastic polyurethane) and POE‐g‐MA (maleic anhydride‐grafted polyethylene‐octene elastomer), in PA matrix with twin screw extruder. The ratio of blending is 80PA/20TPU and 80PA/20TPU/20POE‐g‐MA (66.66PA/16.67TPU/16.67POE‐g‐MA). Results indicate that POE‐g‐MA improves the low viscosity of PA and TPU during the blending process, and also their compatibility. Thus, the 80PA/20TPU/20POE‐g‐MA blend has better tensile stress and elongation than 80PA/20TPU blend, and furthermore POE‐g‐MA significantly improves the impact strength of PA, even to super‐toughness grade. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Toughening of polypropylene with styrene/ethylene‐butylene/styrene tri‐block copolymer: Effects of reactive and nonreactive compatibilization

The effects of compatibilization on the toughening of polypropylene (PP) by melt blending with styrene/ethylene‐butylene/styrene tri‐block copolymer (SEBS) in a twin‐screw extruder were investigated. The compatibilizers used were SEBS functionalized with maleic anhydride (SEBS‐g‐MA), PP functionalized with acrylic acid (PP‐g‐AA), and bifunctional compound p‐phenylenediamine (PPD). The effects of the compatibilization were evaluated through the mechanical properties as well as through the determination of the phase morphology of the blends by scanning electron microscopy. Reactive compatibilized blends show up to a 30‐fold increase in impact strength compared with neat PP; likely the result of the reaction of the bifunctional compound (PPD) with the acid acrylic and maleic anhydride groups, this increase in strength rendered both morphological and mechanical stability to these blends. The addition of PPD to the blends significantly changed their phase morphologies, leading to larger average diameters of the dispersed particles, probably as a result of the morphological stabilization at the initial processing steps during extrusion, with the occurrence of chemical reactions. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3466–3479, 2002