Temperature-controlled microwave solid-state synthesis of Li3V2(PO4)3 as cathode materials for lithium batteries

Monoclinic Li₃V₂(PO₄)₃ can be rapidly synthesized at 750 °C for 5 min (MW5m) by using temperature-controlled microwave solid-state synthesis method (TCMS). The carbon-free sample MW5m presents well electrochemical properties. In the cut-off voltage 3.0-4.3, MW5m presents a charge capacity 132 mAh g⁻¹, almost equivalent to the reversible cycling of two lithium ions per Li₃V₂(PO₄)₃ formula unit (133 mAh g⁻¹), and discharge capacity 126.4 mAh g⁻¹. In the cut-off voltage 3.0-4.8 V, MW5m shows an initial discharge capacity of 183.4 mAh g⁻¹, near to the theoretical discharge capacity. In the cycle performance, the capacity fade of Li₃V₂(PO₄)₃ is dependent on the cut-off voltage and the preparation method.     

Synthesis and performance of carbon-coated Li3V2(PO4)3 cathode materials by a low temperature solid-state reaction

The carbon-coated monoclinic Li₃V₂(PO₄)₃ (LVP) cathode materials can be synthesized by a low temperature solid-state reaction route. The influences of different heat treatments on the LVP have been investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM) and electrochemical methods. In the range of 3.0-4.3 V, both LVP/C electrodes present good rate capability and excellent cyclic performance. It is found that the sample (LVP1/C) prepared by the two-step heat treatment with pre-sintering at 350 °C delivers the initial discharge capacity of 99.8 mAh g⁻¹ at 10 C charge-discharge rate and still retains 95.8 mAh g⁻¹ after 300 cycles. For the sample (LVP2/C) synthesized by the one-step heat treatment, 95.9 and 90.0 mAh g⁻¹ are obtained in the 1st and 300th cycles at 10 C rate, respectively. Our results based on the XRD patterns and the SEM images suggest that the good rate capability and cyclic performance may be owing to the pure phases, small particles, large specific surface areas and residual carbon. In the range of 3.0-4.8 V, compared with the LVP2/C, the LVP1/C also exhibits better performance.     

High-rate cathodes based on Li3V2(PO4)3 nanobelts prepared via surfactant-assisted fabrication

In this work, we have synthesized monoclinic Li₃V₂(PO₄)₃ nanobelts via a single-step, solid-state reaction process in a molten hydrocarbon. The as-prepared Li₃V₂(PO₄)₃ nanoparticles have a unique nanobelt shape and are ∼50-nm thick. When cycled in a voltage range between 3.0 V and 4.3 V at a 1C rate, these unique Li₃V₂(PO₄)₃ nanobelts demonstrate a specific discharge capacity of 131 mAh g⁻¹ (which is close to the theoretical capacity of 132 mAh g⁻¹) and stable cycling characteristics.     

Synthesis of plate-like Li3V2(PO4)3/C as a cathode material for Li-ion batteries

Plate-like Li₃V₂(PO₄)₃/C composite is synthesized via a solution route followed by solid-state reaction. The Li₃V₂(PO₄)₃/C plates are 40-100 nm in thicknesses and 2-10 μm in lengths. TEM images show that a uniform carbon layer with a thickness of 5.3 nm presents on the surfaces of Li₃V₂(PO₄)₃ plates. The apparent Li-ion diffusion coefficient of the plate-like Li₃V₂(PO₄)₃/C is calculated to be 2.7 × 10⁻⁸ cm² s⁻¹. At a charge-discharge rate of 3 C, the plate-like Li₃V₂(PO₄)₃/C exhibits an initial discharge capacity of 125.2 and 133.1 mAh g⁻¹ in the voltage ranges of 3.0-4.3 and 3.0-4.8 V, respectively. After 500 cycles, the electrodes still can deliver a discharge capacity of 111.8 and 97.8 mAh g⁻¹ correspondingly, showing a good cycling stability.     

Synthesis and improved electrochemical performances of porous Li3V2(PO4)3/C spheres as cathode material for lithium-ion batteries

Spherical Li₃V₂(PO₄)₃/C composites are synthesized by a soft chemistry route using hydrazine hydrate as the spheroidizing medium. The electrochemical properties of the materials are investigated by galvanostatic charge-discharge tests, cyclic voltammograms and electrochemical impedance spectrum. The porous Li₃V₂(PO₄)₃/C spheres exhibit better electrochemical performances than the solid ones. The spherical porous Li₃V₂(PO₄)₃/C electrode shows a high discharge capacity of 129.1 and 125.6 mAh g⁻¹ between 3.0 and 4.3 V, and 183.8 and 160.9 mAh g⁻¹ between 3.0 and 4.8 V at 0.2 and 1 C, respectively. Even at a charge-discharge rate of 15 C, this material can still deliver a discharge capacity of 100.5 and 121.5 mAh g⁻¹ in the potential regions of 3.0-4.3 V and 3.0-4.8 V, respectively. The excellent electrochemical performance can be attributed to the porous structure, which can make the lithium ion diffusion and electron transfer more easily across the Li₃V₂(PO₄)₃/electrolyte interfaces, thus resulting in enhanced electrode reaction kinetics and improved electrochemical performance.     

Li3V2(PO4)3/C composite as an intercalation-type anode material for lithium-ion batteries

The carbon coated monoclinic Li₃V₂(PO₄)₃ (LVP/C) powder is successfully synthesized by a carbothermal reduction method using crystal sugar as the carbon source. Its structure and physicochemical properties are investigated using X-ray diffraction (XRD), scanning electron microscopy, high-resolution transmission electron microscopy and electrochemical methods. The LVP/C electrode exhibits stable reversible capacities of 203 and 102 mAh g⁻¹ in the potential ranges of 3.0-0.0 V and 3.0-1.0 V versus Li⁺/Li, respectively. It is identified that the insertion/extraction of Li⁺ undergoes a series of two-phase transition processes between 3.0 and 1.6 V and a single phase process between 1.6 and 0.0 V. The ex situ XRD patterns of the electrodes at various lithiated states indicate that the monoclinic structure can still be retained during charge-discharge process and the insertion/deinsertion of lithium ions occur reversibly, which provides an excellent cycling stability with high energy efficiency.     

Synthesis and electrochemical performances of Li3V2(PO4)3/(Ag + C) composite cathode

Li₃V₂(PO₄)₃, Li₃V₂(PO₄)₃/C and Li₃V₂(PO₄)₃/(Ag + C) composites as cathodes for Li ion batteries are synthesized by carbon-thermal reduction (CTR) method and chemical plating reactions. The microstructure and morphology of the compounds are characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The Li₃V₂(PO₄)₃/(Ag + C) particles are 0.5-1 μm in diameters. As compared to Li₃V₂(PO₄)₃, Li₃V₂(PO₄)₃/C, the Li₃V₂(PO₄)₃/(Ag + C) composite cathode exhibits high discharge capacity, good cycle performance (140.5 mAh g⁻¹ at 50th cycle at 1 C, 97.3% of initial discharge capacity) and rate behavior (120.5 mAh g⁻¹ for initial discharge at 5 C) for the fully delithiated (3.0-4.8 V) state. Electrochemical impedance spectroscopy (EIS) measurements show that the carbon and silver co-modification decreases the charge transfer resistance of Li₃V₂(PO₄)₃/(Ag + C) cathode, and improves the conductivity and boosts the electrochemical performance of the electrode.     

A fast synthesis of Li3V2(PO4)3 crystals via glass-ceramic processing and their battery performance

A synthesis of Li₃V₂(PO₄)₃ being a potential cathode material for lithium ion batteries was attempted via a glass-ceramic processing. A glass with the composition of 37.5Li₂O-25V₂O₅-37.5P₂O₅ (mol%) was prepared by a melt-quenching method and precursor glass powders were crystallized with/without 10 wt% glucose in N₂ or 7%H₂/Ar atmosphere. It was found that heat treatments with glucose at 700 °C in 7%H₂/Ar can produce well-crystallized Li₃V₂(PO₄)₃ in the short time of 30 min. The battery performance measurements revealed that the precursor glass shows the discharge capacity of 14 mAh g⁻¹ at the rate of 1 μA cm⁻² and the glass-ceramics with Li₃V₂(PO₄)₃ prepared with glucose at 700 °C in 7%H₂/Ar show the capacities of 117-126 mAh g⁻¹ (∼96% of the theoretical capacity) which are independent of heat treatment time. The present study proposes that the glass-ceramic processing is a fast synthesizing route for Li₃V₂(PO₄)₃ crystals.     

Characteristics of Li3V2(PO4)3/C powders prepared by ultrasonic spray pyrolysis

Li₃V₂(PO₄)₃ and Li₃V₂(PO₄)₃/C powders are prepared by ultrasonic spray pyrolysis from spray solutions with and without sucrose. The precursor powders have a spherical shape and the crystal structure of V₂O₃ irrespective of the concentration of sucrose in the spray solution. The powders post-treated at 700 °C have the pure crystal structure of the Li₃V₂(PO₄)₃ phase irrespective of the concentration of sucrose in the spray solution. The Li₃V₂(PO₄)₃ powders prepared from the spray solution without sucrose have a non-spherical shape and hard aggregation. However, the Li₃V₂(PO₄)₃/C powders prepared from the spray solution with sucrose have a spherical shape and non-aggregation characteristics. The Li₃V₂(PO₄)₃ powders prepared from the spray solution without sucrose have a low initial discharge capacity of 122 mAh g⁻¹. However, the Li₃V₂(PO₄)₃/C powders prepared from the spray solutions with 0.1, 0.3, and 0.5 M sucrose have initial discharge capacities of 141, 130, and 138 mAh g⁻¹, respectively. After 25 cycles, the discharge capacities of the powders formed from the spray solutions with and without 0.1 M sucrose are 70% and 71% of the initial discharge capacities, respectively.     

Effects of Fe2P and Li3PO4 additives on the cycling performance of LiFePO4/C composite cathode materials

In this study, a solution method was employed to synthesize LiFePO₄-based powders with Li₃PO₄ and Fe₂P additives. The composition, crystalline structure, and morphology of the synthesized powders were investigated by using ICP-OES, XRD, TEM, and SEM, respectively. The electrochemical properties of the powders were investigated with cyclic voltammetric and capacity retention studies. The capacity retention studies were carried out with LiFePO₄/Li cells and LiFePO₄/MCMB cells comprised LiFePO₄-based materials prepared at various temperatures from a stoichiometric precursor. Among all of the synthesized powders, the samples synthesized at 750 and 775 °C demonstrate the most promising cycling performance with C/10, C/5, C/2, and 1C rates. The sample synthesized at 775 °C shows initial discharge capacity of 155 mAh g⁻¹ at 30 °C with C/10 rate. From the results of the cycling performance of LiFePO₄/MCMB cells, it is found that 800 °C sample exhibited higher polarization growth rate than 700 °C sample, though it shows lower capacity fading rate than 700 °C sample. For Fe₂P containing samples, the diffusion coefficient of Li⁺ ion increases with increasing amount of Fe₂P, however, the sample synthesized at 900 °C shows much lower Li⁺ ion diffusion coefficient due to the hindrance of Fe₂P layer on the surface of LiFePO₄ particles.     

Synthesis and electrochemical properties of Na-doped Li3V2(PO4)3 cathode materials for Li-ion batteries

Na-doped Li_3−xNa_xV₂(PO₄)₃/C (x = 0.00, 0.01, 0.03, and 0.05) compounds have been prepared by using sol-gel method. The Rietveld refinement results indicate that single-phase Li_3−xNa_xV₂(PO₄)₃/C with monoclinic structure can be obtained. Among three Na-doped samples and the undoped one, Li_2.97Na_0.03V₂(PO₄)₃/C sample has the highest electronic conductivity of 6.74 × 10⁻³ S cm⁻¹. Although the initial specific capacities for all Na-doped samples have no much enhancement at the current rate of 0.2 C, both cycle performance and rate capability have been improved. At the 2.0 C rate, Li_2.97Na_0.03V₂(PO₄)₃/C presents the highest initial capacity of 118.9 mAh g⁻¹ and 12% capacity loss after 80 cycles. The partial substitution of Li with Na (x = 0.03) is favorable for electrochemical rate and cyclic ability due to the enlargement of Li₃V₂(PO₄)₃ unit cells, optimizing the particle size and morphology, as well as resulting in a higher electronic conductivity.     

Self-assembled mesoporous LiFePO4 with hierarchical spindle-like architectures for high-performance lithium-ion batteries

Self-assembled mesoporous LiFePO₄ (LFP) with hierarchical spindle-like architectures has been successfully synthesized via the hydrothermal method. Time dependent X-ray diffraction, scanning electron microscopy, and cross section high resolution transmission electron microscopy are used to investigate the detailed growth mechanism of these unique architectures. Reaction time and pH value play multifold roles in controlling the microstructures of LFP. The LFP particles are uniform mesoporous spindles, which are comprised of numerous single-crystal LFP nanocrystals. As the cathode material for lithium batteries, LFP exhibits high initial discharge capacity (163 mAh g⁻¹, 0.1 C), excellent high-rate discharge capability (111 mAh g⁻¹, 5 C), and cycling stability. These enhanced electrochemical properties can be attributed to this unique microstructure, which will remain structural stability for long-term cycling. Furthermore, nanosizing of LFP nanocrystals can increase the electrochemical reaction surface, enhance the electronic conductivity, and promote lithium ion diffusion.     

Highly promoted electrochemical performance of 5 V LiCoPO4 cathode material by addition of vanadium

Li_1+0.5xCo_1−xV_x(PO₄)_1+0.5x/C (x = 0, 0.05, 0.10) composites with ordered olivine structure have been synthesized for use as cathode material in lithium ion batteries. The morphology and microstructure are characterized by scanning electron microscope, transmission electron microscopy and X-ray diffraction. The electrochemical test results show that addition of vanadium into LiCoPO₄ remarkably improves its charge and discharge behavior. Li_1.025Co_0.95V_0.05(PO₄)_1.025/C electrode gives its initial discharge capacity of 134.8 mAh g⁻¹ at 0.1 C current rate, against 112.2 mAh g⁻¹ for the pristine LiCoPO₄/C, and exhibits much better cyclic stability than the latter. In particular, vanadium doping leads to an enhancement of the discharge voltage plateau for about 70 mV.     

Hydrothermal preparation of LiFePO4 nanocrystals mediated by organic acid

Well-crystallized LiFePO₄ nanoparticles have been directly synthesized in a short time via hydrothermal process in the presence of organic acid, e.g. citric acid or ascorbic acid. These acid-mediated LiFePO₄ products exhibit a phase-pure and nanocrystal nature with size about 50-100 nm. Two critical roles that the organic acid mediator plays in hydrothermal process are recognized and a rational mechanism is explored. After a post carbon-coating treatment at 600 °C for 1 h, these mediated LiFePO₄ materials show a high electrochemical activity in terms of reversible capacity, cycling stability and rate capability. Particularly, LiFePO₄ mediated by ascorbic acid can deliver a capacity of 162 mAh g⁻¹ at 0.1 C, 154 mAh g⁻¹ at 1 C, and 122 mAh g⁻¹ at 5 C. The crystalline structure, particle morphology, and surface microstructure were characterized by high-energy synchrotron X-ray diffraction (XRD), transmission electron microscopy (TEM) and scanning electron microscopy (SEM), and Raman spectroscopy, respectively. And the electrochemical properties were thoroughly investigated by galvanostatic test and electrochemical impedance spectroscopy (EIS).     

A novel sol-gel method based on FePO4·2H2O to synthesize submicrometer structured LiFePO4/C cathode material

Carbon coated LiFePO₄/C cathode material is synthesized with a novel sol-gel method, using cheap FePO₄·2H₂O as both iron and phosphorus sources and oxalic acid (H₂C₂O₄·2H₂O) as both complexant and reductant. In H₂C₂O₄ solution, FePO₄·2H₂O is very simple to form transparent sols without controlling the pH value. Pure submicrometer structured LiFePO₄ crystal is obtained with a particle size ranging from 100 to 500 nm, which is also uniformly coated with a carbon layer, about 2.6 nm in thickness. The as-synthesized LiFePO₄/C sample exhibits high initial discharge capacity 160.5 mAh g⁻¹ at 0.1 C rate, with a capacity retention of 98.7% after 50th cycle. The material also shows good high-rate discharge performances, about 106 mAh g⁻¹ at 10 C rate. The improved electrochemical properties of as-synthesized LiFePO₄/C are ascribed to its submicrometer scale particles and low electrochemical impedance. The sol-gel method may be of great interest in the practical application of LiFePO₄/C cathode material.     

Synthesis and performance of Li3(V1−xMgx)2(PO4)3 cathode materials

In order to search for cathode materials with better performance, Li₃(V_1−xMg_x)₂(PO₄)₃ (0, 0.04, 0.07, 0.10 and 0.13) is prepared via a carbothermal reduction (CTR) process with LiOH·H₂O, V₂O₅, Mg(CH₃COO)₂·4H₂O, NH₄H₂PO₄, and sucrose as raw materials and investigated by X-ray diffraction (XRD), scanning electron microscopic (SEM) and electrochemical impedance spectrum (EIS). XRD shows that Li₃(V_1−xMg_x)₂(PO₄)₃ (x = 0.04, 0.07, 0.10 and 0.13) has the same monoclinic structure as undoped Li₃V₂(PO₄)₃ while the particle size of Li₃(V_1−xMg_x)₂(PO₄)₃ is smaller than that of Li₃V₂(PO₄)₃ according to SEM images. EIS reveals that the charge transfer resistance of as-prepared materials is reduced and its reversibility is enhanced proved by the cyclic votammograms. The Mg²⁺-doped Li₃V₂(PO₄)₃ has a better high rate discharge performance. At a discharge rate of 20 C, the discharge capacity of Li₃(V_0.9Mg_0.1)₂(PO₄)₃ is 107 mAh g⁻¹ and the capacity retention is 98% after 80 cycles. Li₃(V_0.9Mg_0.1)₂(PO₄)₃//graphite full cells (085580-type) have good discharge performance and the modified cathode material has very good compatibility with graphite.     

Structural and electrochemical properties of Cl-doped LiFePO4/C

Cl-doped LiFePO₄/C cathode materials were synthesized through a carbothermal reduction route, and the microstructure and electrochemical performances were systematically studied. Cl-doped LiFePO₄/C cathode materials presented a high discharge capacity of ∼90 mAh g⁻¹ at the rate of 20 C (3400 mA g⁻¹) at room temperature. Electrochemical impedance spectroscopy and cyclic voltamperometry indicated the optimized electrochemical reaction and Li⁺ diffusion in the bulk of LiFePO₄ due to Cl-doping. The improved Li⁺ diffusion capability is attributed to the microstructure modification of LiFePO₄ via Cl-doping.     

Improving electrochemical properties of lithium iron phosphate by addition of vanadium

The poor conductivity, resulting from the low lithium-ion diffusion rate and low electronic conductivity in the LiFePO₄ phase, has posed a bottleneck for commercial applications. Well-crystallized LiFePO₄-based powders with vanadium addition were synthesized with solution method. The synthesized powders are coated with carbon. The powder containing the well-mixed LiFePO₄ and Li₃V₂(PO₄)₃ phases (LFVP) with narrow distributed particle size ranging between 0.5 and 2.5 μm exhibits improved electrochemical performance. The small particle size and the presence of the electronically conductive mixed phases can be the reasons why the cells containing LFVP exhibit the high discharge capacity of about 100 mAh g⁻¹ at 10 C, whereas the samples with single phase, such as LiFePO₄ and Li₃V₂(PO₄)₃, have the discharge capacity less than 80 Ah g⁻¹ at the same rate.     

Enhancement of electrochemical performance of lithium dry polymer battery with LiFePO4/carbon composite cathode

LiFePO₄/carbon composite electrode was prepared and applied to the dry polymer electrolyte. Enhanced low-temperature performance of LiFePO₄ was achieved by modifying the interface between LiFePO₄ and polymer electrolyte. The molecular weight of the polymer and the salt concentration as the Li/O ratio were optimized at 3 × 10⁵ and 1/10, respectively. Impedance analysis revealed that a small resistive component occurred in the frequency range of the charge transfer process. The reversible capacity of the laminate cell was 140 mAh g⁻¹ (C/20) and 110 mAh g⁻¹ (C/2) at 40 °C, which is comparable to the performance in the liquid electrolyte system.