信息记录材料基材的开发研究

以原纸为支持体涂布防水涂层,作为信息记录材料的基材.主要筛选了耐水性树脂,并研究了PVB的分子量和质量浓度、防水涂层数以及涂布方式对信息记录材料表观及其性能的影响.结果表明：分子量为20万、涂布液质量浓度为5％-8％、用微凹版涂布方式涂布4层得到的基材为最佳.产品的光泽度、粗糙度等外观指标满足个性化要求,不仅适应了水性信息记录层的涂布过程,而且对信息记录材料的性能无不良影响.     

The influence of substrate absorbency on coating surface chemistry

The composition of the top surface of a coating layer can influence its functional properties or subsequent processing steps. The effect of the substrate absorbency on the coating surface chemistry is reported. Different coating systems containing a kaolin clay pigment, fine or coarse precipitated calcium carbonates, and a common latex binder were examined. The influence of a soluble polymer added into the coating was characterized. The surface chemistry was measured with attenuated total internal reflectance (ATR) and X-ray photoelectron spectroscopy (XPS).

Absorbent substrates generate bulky coatings with high voids and low gloss. Rapid dewatering by the absorbent substrate pulls the small particles, like latex binder, away from the top layers causing a low latex concentration at the surface. On non-absorbent substrates, the addition of the soluble polymer generates coating layers with higher void volume, lower gloss, and lower latex concentrations at the coating surface. However, on absorbent substrates, polymer addition causes coatings with lower void volumes and higher gloss. In this case, the rapid dewatering and mobility of particles is reduced by the polymer, which helps to retain the small particles at the surface. As a result, latex concentration at the surface increases with polymer addition on absorbent substrates.     

Relating gloss loss to topographical features of a PVDF coating

Semi-gloss commerical poly(vinylidene fluoride) (PVDF) coatings typically have 60° gloss values between 20 and 50. Gloss is affected by PVDF crystallite structures and by the pigmentation. In this article, we have demonstrated that for some pigmented PVDF coatings, after 10 years of Florida exposure, the principal proximal cause of gloss changes is the formation of micron-scale pits, rather than the emergence of pigment particles at the coating surface. We have used laser scanning confocal microscopy (LSCM) and light scattering to characterize the surface topography and near-surface structure of weathered and unweathered PVDF coatings. Florida-weathered PVDF coatings show only a modest increase in the root mean square (RMS) roughness of the surface, even when oticeable gloss loss has occurred. Changes in gloss can be correlated with surface roughness and other topographical, features, including the formation of pits and the emergence of pigments. Presented at the 82nd Annual Meeting of the Federation of Societies for Coatings Technology, October 25–27, 2004, in Chicago, IL.     

Preparation and characterisation of α-methylstyrene–butadiene latexes for paper coating applications

The purpose of this work is to demonstrate how α-methylstyrene (AMS) can replace styrene in preparing styrene–butadiene (SB) type latexes and to compare the properties of the paper coating of the prepared α-methylstyrene–butadiene emulsion with the commercial styrene–butadiene latex reference sample. A lot of work is nowadays being conducted on different biorefinery concepts replacing fossil oil with biomass based raw materials due to the expected rise of the fossil oil cost. Aromatics can in principle be produced from renewable raw materials, such as lignin, sugars and terpenes for example. The potential methods include thermochemical conversions, catalytic fast pyrolysis, metabolic engineering, catalytic aromatisation and dehydrogenation among others. Terpenes, such as α-limonene and pinene, are possible sources of aromatics, and they can indeed be catalytically converted to p-cymene. Industrial hydrodealkylation and disproportionation processes developed by major petrochemical companies can further convert p-cymene to BTX aromatics or simultaneously dehydrogenate the alkyl chain of p-cymene to styrenic monomers such as α-methylstyrene. Based on the measured paper properties for uncalendered and calendered coated samples, AMS proved to be adequate to replace the oil based styrene in commercial reference SB latexes. Even though the emulsion polymerisation for the α-methylstyrene–butadiene latex was not optimised, almost all tested properties were at least equally good as in the commercial reference sample. α-Methylstyrene containing coating colours had slightly higher viscosity than the other coating colours. Coating colours containing α-methylstyrene seems to have an improved water retention compared to the commercial reference styrene–butadiene latex coating colour and the laboratory prepared styrene–butadiene coating colour. The paper coated with the commercial reference latex containing coating colour was less porous than the other coated papers. Despite of that, both dry and wet surface strength were at least equally good as in the case of the commercial reference latex. The results are promising when thinking of the future development of the bio-based latexes.     

Simultaneous milling and coating of inorganic particulates with polymeric coating materials using a fluid energy mill

A fluid energy–based method and apparatus was used to simultaneously mill and coat coarse particles with the presence of various coating materials, including: three micron‐sized particles—carnauba wax, polyethylene (PE), and polytetrafluoroethylene (PTFE) particles, and one type of nanoparticle, PTFE. The coating performance of polymeric materials and their effect on the breakage of the coarse particles were studied. The Young's modulus of the coating materials and the materials' size ratio were found to be critical in controlling the coating quality. The polymeric coating, working as a lubricant and cushion layer, absorbs part of the high kinetic energy and results in the larger particle size of fluid energy mill–ground product. Experimental and simulation results suggest that side‐sweep attrition plays a role in breakage of core particles. POLYM. ENG. SCI., 2010. © 2010 Society of Plastics Engineers     

Multiscale physical characterization of an outdoor-exposed polymeric coating system

Surface topography and gloss are two related properties affecting the appearance of a polymeric coating system. Upon exposure to ultraviolet (UV) radiation, the surface topography of a coating becomes more pronounced and, correspondingly, its gloss generally decreases. However, the surface factors affecting gloss and appearance are difficult to ascertain. In this article, atomic force microscopy (AFM) and laser scanning confocal microscopy (LSCM) measurements have been performed on an amine-cured epoxy coating system exposed to outdoor environments in Gaithersburg, Maryland. The formation of the protuberances is observed at the early degradation stages, followed by the appearance of circular pits as exposure continues. At long exposure times, the circular features enlarge and deepen, resulting in a rough surface topography and crack formation. Fourier Transform Infrared Spectroscopy (FTIR) study indicates that the oxidation and chain scission reactions are likely the origins of the surface morphological changes. The relationship between changes in surface roughness and gloss has been analyzed. The root mean square (RMS) roughness of the coating is related to nanoscale and microscale morphological changes in the surface of the coating as well as to the gloss retention. A near-linear dependence of RMS roughness with the measurement length scale (L) is found on a double logarithmic scale, i.e., RMS ∼ L ^f. The scaling factor, f, decreases with exposure time. The relationship between surface topography, on nano- to microscales, and the macroscale optical properties such as gloss retention is discussed. Moreover, a recent development in using an angle-resolved light scattering technique for the measurement of the specular and off-specular reflectance of the UV-exposed specimens is also demonstrated, and the optical scattering data are compared to the gloss and the roughness results.

Advances in emulsion polymerization for coatings applications: Latex blends and reactive surfactants

The utilization of latex blends to prepare zero-VOC coatings and the use of reactive surfactants in emulsion polymerization are two advances in waterborne technology that are of increasing interest to coatings formulators. The first part of this paper focuses on an investigation of the influence of the interface between high and low T_g latex particles on the gloss and surface morphologies offilms obtained from model latex blends. Gloss was influenced by the concentration of carboxyl groups present on the surface of the latex particles (optimal concentration for maximum gloss = 13% on the high T_g particles, the degree of neutralization of these groups (higher gloss with increased extent of neutralization), the type and concentration of the neutralizing base (higher gloss for stronger bases), and the presence of added surfactant (higher gloss with added surfactant). Gloss was found to be correlated with the surface smoothness of the film. The kinetics, partide size, molecular weight, and location of the reactive surfactant after polymerization, as well as the contact angle of films prepared from these latexes, are examined in the second part of this paper. The polymerization rate profiles were similar to those obtained using a conventional surfactant; however, the dependency of the rate on the number of particles was significantly lower. The amound bound increased and the molecular weight decreased with increasing surfactant concentration. Presented at the 78th Annual Meeting of the Federation of Societies for Coatings Technology, on October 16–20, 2000, in Chicago, IL. Emulsion Polymers Institute and Department of Chemical Engineering, 111 Research Dr., Bethlehem, PA, 18015-4791.     

Microstructure and properties of Ni-WC gradient composite coating prepared by laser cladding

In this study, an Ni-based gradient composite coating reinforced with WC was prepared on a Q345R steel substrate by laser cladding. The Ni-WC composite coating was designed as a multilayer structure with gradient composition. The coating started with a layer of C276 alloy with 10 wt% WC on the substrate, and the subsequent layers were composed of Ni60 alloy with different WC contents (10, 30, and 50 wt% WC). The overall morphology, phase composition, and microstructure of the coatings were investigated. The microhardness and the wear properties of each layer of the coatings were also evaluated. The results showed that the gradient composition design was beneficial for reducing the cracking tendency. The coating was composed of an Ni-based matrix, WC, and multiple carbides and borides hard phases. With increasing WC content in the layers, the hard phases exhibited regional distribution characteristics. The WC reinforcement particles underwent different types of dissolution during the cladding process. From the surface to the substrate, the average microhardness of the coating was 1053.5 HV_0.2, 963.4 HV_0.2, 859.0 HV_0.2, 441.7 HV_0.2, and 260.5 HV_0.2. The wear tests revealed that the coefficient of friction and the wear loss values of the four layers were all lower than those of the substrate, demonstrating enhanced wear resistance.     

Influence of particle size distribution of calcium carbonate pigments on coated paper whiteness

The optical properties of pigments used for paper coating are linked to their morphology. The light scattering through coated layers depends upon the size and the size distribution of the pigments and their packing behavior. In this report the effect of particle packing of various calcium carbonate pigments on the whiteness of the final coated paper is studied. Different grades of calcium carbonate pigments of different particle size distribution and optics were used for coating applications on base papers. Base papers of different optics were also selected. The entire study was carried out at different coat weights. It was observed that the overall scattering from the coated sheet depends upon the light scattering from the base paper as well as through the coated layer. Higher light scattering through the coated layer will lower the effect of the base paper, whether it is dark or bright. So high bright and white pigments are not only the criteria for an enhancement in the optical properties of coated paper; the particle size and size distribution should also be considered before introducing any pigment into a coating formulation. The base optics should also be chosen on the bases of the pigments’ optics and their morphology.     

Experimental study and modeling of fluidized bed coating and agglomeration

This work deals with the fluidized bed coating and agglomeration of solid particles. The effect of particle size on coating criteria was investigated using sand particles as the coating support and aqueous solutions containing NaCl as coating liquid. The results showed that both growth rate and efficiency increase with decreasing the particle size. The growth was mainly governed by layering for particles larger than 200 μm, whereas for finer particles it occurred by agglomeration. As the particle size became less than 90 μm, the coating operation led to uncontrolled growth and bed quenching. However, the coating of the same particles was successfully achieved by adding some coarser particles. In addition, a mathematical model based on the population balance concept, taking into account the simultaneous growth by layering and agglomeration, was established to predict the time evolution of the particle size distribution. The comparison between experimental and calculated data permitted the establishment of a law for the size dependency of the agglomeration kernel.     

Correlation between natural exposure and artificial ageing test for typical marine coating systems

Natural exposure test at Sanya and artificial ageing test were carried out for four kinds of typical marine coating system, respectively. The gloss, surface morphology, coating impedance, and infrared spectra of the coatings were measured with methods of SEM, EIS, and FT‐IR. The correlation between results from artificial ageing test and natural exposure test was discussed. The fluorocarbon paint showed longer ability to remain high gloss than polyurethane paint. The xenon lamp ageing test and natural exposure test led to similar changes in surface morphology of the coatings. For polyurethane paint under both tests, with extended testing time micropores and cracks occurred gradually on the surface, meantime the coating gloss decreased. The increase of the defect area corresponded well to the decrease of the coating gloss, suggesting that the degradation extent of the coating surface could be reflected by the gloss measurement. The rank correlation study showed that the results by 60 d, 150 d, 300 d, 360 d, and 450 d natural exposure, respectively, were very close to those by 228 h, 443 h, 841 h, 1958 h, and 4013 h artificial ageing test. Hence, the artificial xenon lamp ageing test may be used to simulate natural exposure test at Sanya. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43893.     

A study of the electrophoretic deposition of bioactive glass-chitosan composite coating

Bioactive glass is coated on implant's surface to improve corrosion resistance and osseointegration, when placed in the body. Bioactive glass particles were synthesized through a sol-gel process and deposited along with chitosan to form a composite coating on a stainless steel substrate using electrophoretic deposition technique. Stable suspensions of chitosan-bioactive glass were prepared using bioactive glass particles (<1 μm) and 0.5 g/l chitosan solution. The influence of ethanol-water ratio on deposition yield was investigated. For all process conditions, best results were achieved with suspension of 30 vol% water in ethanol-water containing 2 g/l bioactive glass. FTIR studies showed that chitosan was absorbed on ceramic particle surface via hydroxyl and amid bonds. In order to evaluate the coating, its structure and electrochemical properties were studied. It was concluded that increasing the process voltage led to an increase in particle size and porosity, but induced cracks in the coating. In the presence of the polymer-bioactive glass coating, current density in artificial saliva was decreased by 52% and corrosion potential shifted toward more noble values.     

Characterization of particle size evolution of the deposited layer during electrostatic powder coating processes

This experimental study investigated particle size evolution in deposited layers during typical electrostatic powder coating processes, using two powder (coarse and ultrafine) systems. Results disclosed that powder coating is a size-selective process in which the motions of in-flight particles are size-dependent. As a result, particles deposited on different regions of the substrate present some size discrepancy which accounts for a size-decreasing tendency along radial direction for both powders. In comparison with coarse powder, however, ultrafine powder can greatly alleviate the size discrepancy. Furthermore, it was also revealed that, due to the size-selective effect, locally deposited particles are with narrower size distributions than the original particles. The study still demonstrated that small particles are more prone to adhere on the substrate in coarse powder coating processes while large particles take the priority to deposit in ultrafine powder coating processes, due to different dominant factors. However, because of the intensifying back corona, the deposited particles show a size-decreasing tendency with extended spraying duration, which is commonly exhibited in both coarse and ultrafine powder coating processes. Nevertheless, in this study it was also found that charging voltage plays a limited influence on the size evolution.     

Preparation and characterization of a new low infrared-emissivity coating based on modified aluminum

A low infrared-emissivity coating was prepared using modified Al powder and polyurethane as metallic pigment and adhesive. Al powder was coated with polyethylene wax by the flux-capping method to reduce the emissivity and gloss of the coating. The surface morphology and chemical composition of pure and modified Al powders were characterized by scanning electron microscopy and X-ray diffraction. The infrared emissivity of the product was measured by an infrared emissometer. The influences of the modified Al powder content, substrate material, coating thickness, and aging time on infrared emissivity were systematically investigated. The results indicate that modified Al powder decreases not only the gloss of the coating, but also its emissivity within the wavelength range of 8–14 μm. The polyethylene wax/Al composites have a homogenous sheet structure at 30 wt.% Al content, and a lower infrared emissivity. The optimum content of modified Al powder is around 18 wt.%. The coating exhibits a lower emissivity value and excellent optical properties. The infrared emissivity of the composite coating significantly increases with increased thickness, and approaches a constant value when the thickness is more than 80 μm. Accelerated aging test results show that with increased aging time, the coating with modified Al powder has a better aging resistance and lower infrared emissivity than that with pure Al powder.     

Room temperature impact-induced deposition of pure SiC coating layer by vacuum kinetic spraying

This study successfully manufactured a thick, pure SiC coating layer with a thickness of 83.3 μm using vacuum kinetic spray process and investigated the unique impact-induced deposition behavior at room temperature. The simulated result of SiC particle collides with the metallic matrix, or predeposited SiC layer confirmed that particle shock pressure could increase up to the maximum pressure of 27.2 GPa. Moreover, the particles were predicted to fracture to submicrometer size after plastic deformation and those characteristics also matched microstructural observations made with a transmission electron microscope. The SiC coating layer formed an unexpected microstructure composed of bent lattices, fractured submicrometer-sized particles, and amorphous layers. Correlating the microstructure and simulation results suggested that a pure SiC coating layer could be formed using mechanical anchoring and amorphous bonding at room temperature.     

Paper coating mixture: Preparation,application, and study of their rheological properties

The finish obtainable on coated paper depends on the materials used as well as the way in which it is calendered. The rheological properties of the coated mixtures revealed the difference between them. When the apparent viscosity, η, was calculated and plotted against the shear rate, γ, on a log–log graph, an approximate linear relations were obtained. On the other hand, a plot is drawn between the shear rate and shear stress, in which a hysteresis loop is obtained connecting the up and down curves. It is clear from these plotting, that the rheological properties for the prepared coating mixtures show time‐dependent behavior, because they are share rate dependence, and they can form sol–gel character. Moreover, the pigments used in the coating mixture were usually chosen because of their different impacts on coating color properties and also on the properties of the coating layer. Therefore, one can use the coating mixture to have higher optical properties and to improve the permeability of the sheets. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1666–1678, 2000     

Hybrid coating pigments of poly(styrene-co-maleimide)/kaolin/alumina trihydrate for paper coating

Novel organic–inorganic hybrid pigments were prepared by in situ imidization of poly(styrene-co-maleic anhydride) (SMA) aqueous dispersion with ammonia in the presence of inorganic pigments, i.e. kaolin (K) or a mixture of kaolin (K)/alumina trihydrate (ATH). The objective was to allow the organic nano-particles of poly(styrene-co-maleimide) (SMI) to precipitate during their formation onto the surface of the inorganic pigment(s) and to investigate their potential in paper coatings. The produced hybrid pigments were characterized by Diffuse Reflectance Infrared Fourier Transform Spectroscopy (DRIFT-FTIR), scanning electron microscopy (SEM), wide-angel X-ray diffraction (WXRD) spectroscopy and their particle sizes were determined by dynamic light scattering technique. By FTIR measurements the formation of maleimide was confirmed and the existence of strong hydrogen bonding between organic and inorganic components could also be detected. Whereas, the SEM images revealed that the surface of silicate layers had successfully been to a large extent covered by the organic nano-particles to give raise to novel hybrid particles. In addition, the particle size measurements support the observation that the organic nanoparticles for the most part had been chemically or physically attached to the larger inorganic particles. Thus, this in situ imidization process in the presence of clay particles provides a neat method of dispersing the formed nanoparticles onto the inorganic surface through hydrogen bonding. The produced hybrids were applied as auxiliary pigments in paper coating where they improved gloss without roughening the paper surface.     

Microcapsule-based self-healing anticorrosive coatings: Capsule size,coating formulation,and exposure testing

Self-healing coatings is a rapidly growing research area, where focus has mainly been on development of new approaches to the mechanism of self-healing. However, there is a growing need for investigation of practical issues related to formulation, application, and testing of true self-healing coatings. In this work, ways of reducing the size of poly(urea–formaldehyde) microcapsules, filled with linseed oil and intended for a microcapsule-based self-healing anticorrosive coating (above water exposure), are explored. The influence of microcapsules on epoxy coating performance is also studied. The actual self-healing effect was not part of this work. The synthesis parameters investigated are stirrer geometry, agitation rate, temperature, and stabilizer concentration. It was found that an increase in stirring rate, correct choice of temperature, and a high stabilizer concentration all caused a decrease in microcapsule size but were accompanied by excessive formation of nanoparticles. Thus, isolation of too large microcapsules has been performed by filtration utilizing a novel low-energy fluoropolymer-coated steel sieve. An estimation of the critical pigment (microcapsule) volume concentration (CPVC) was conducted using gloss measurements and a PVC ladder and found to be about 30 vol%. Due to the rather large capsules used (relative to the coating thickness), the low CPVC value can probably be ascribed to a fairly low packing efficiency in the coating, but this needs to be confirmed. Coating performance was evaluated using salt spray exposure and impact testing. Results of the impact testing showed that addition of microcapsules to a binder matrix did not compromise resistance of the coating to mechanical damage and led to formation of fewer and shorter cracks compared to a filler-containing coating. Flaking of the coating was also reduced. Results of the salt spray testing (3 weeks exposure) showed that with an increase of microcapsule content, in the interval 30–50 vol%, the extent of corrosion and potential coating delamination decreased and was identical to that of a full commercial anticorrosive coating.     

Specular reflection,gloss, roughness and surface heterogeneity of biopolymer coatings

The gloss values of biopolymer coatings were predicted by the Fresnel model from solid film refractive index measurements. Measured gloss properties of transparent coatings fit the model better than did those of wax‐ or lipid‐dispersion coatings. Lipid content and particle size of dispersion coatings had a large influence on coating gloss. The effect of surface roughness on gloss was small compared with that of surface heterogeneity. Whey protein isolate and shellac coatings had higher gloss than hydroxypropyl methylcellulose coatings. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 2221–2229, 2001     

Discrete element modeling of the transient heat transfer and toner fusing process in the Xerographic printing of coated papers

In this study, a computer model based on discrete element method is employed to simulate the unsteady state heat transfer from the fuser roll to the toner and coating layer during the Xerography printing of coated papers. The model coating layers consisted of randomly arranged spherical pigment and latex particles with commercially relevant size distributions. Effects of coating characteristics, toner size, multiple toner layers, toner melting energy, toner thermal conductivity, coating layer thermal conductivity, and fuser roll temperature and pressure were investigated. Iso-thermal contours of fusing time were generated to demonstrate the relative importance of different fusing conditions and toner properties. Simulation results showed that temperature variation highly depended on the toner size, toner melting energy and the fuser roll temperature. Moreover, simultaneous coupling of the compressive stress and heat transfer indicated that the pressure exerted by the fuser roll did not significantly affect the rate of heat transfer.