首页 | 本学科首页   官方微博 | 高级检索  
相似文献
 共查询到20条相似文献,搜索用时 31 毫秒
1.
This study explores the viability of fiberglass‐geopolymer composites as an intermediate temperature structural ceramic composite. E‐glass fibers are cheap, readily available, resistant to heat, electricity and chemical attack. Geopolymers are refractory and can be processed at room temperature. However, pure geopolymers have low tensile strength and fracture toughness, as is typical of ceramics. In this work, tensile and flexure properties of metakaolin‐based sodium and potassium geopolymers reinforced with E‐glass leno weaves were measured and the data was analyzed by Weibull statistics. The average tensile and flexural strengths for sodium geopolymer reinforced with E‐glass leno weaves were 39.3 ± 7.2 MPa and 25.6 ± 4.8 MPa, respectively. For potassium geopolymer reinforced with E‐glass leno weaves, the average tensile and flexural strengths were 40.7 ± 9.9 MPa and 15.9 ± 4.0 MPa, respectively. The composites were heat treated for one hour at two temperatures, 300°C and 550°C and their flexure properties were studied at room temperatures. The average flexural strengths for sodium geopolymer reinforced with E‐glass leno weaves were reduced to 6.6 ± 1.0 MPa after heat treatment at 300°C, and 1.2 ± 0.3 MPa after heat treatment at 550°C, respectively. For potassium geopolymer reinforced with E‐glass leno weaves, the average flexural strengths were 6.1 ± 1.5 MPa and 1.3 ± 0.3 MPa after heat treatment at 300°C and 550°C, respectively. SEM and EDS were performed to observe the fiber‐matrix interface. XRD was done to check if the geopolymer was amorphous as expected.  相似文献   

2.
The mechanical properties of single-phase (Hf,Zr,Ti,Ta,Nb)C high-entropy carbide (HEC) ceramics were investigated. Ceramics with relative density >99% and an average grain size of 0.9 ± 0.3 µm were produced by a two-step process that involved carbothermal reduction at 1600°C and hot pressing at 1900°C. At room temperature, Vickers hardness was 25.0 ± 1.0 GPa at a load of 4.9 N, Young's modulus was 450 GPa, chevron notch fracture toughness was 3.5 ± 0.3 MPa·m1/2, and four-point flexural strength was 421 ± 27 MPa. With increasing temperature, flexural strength stayed above ~400 MPa up to 1800°C, then decreased nearly linearly to 318 ± 21 MPa at 2000°C and to 93 ± 10 MPa at 2300°C. No significant changes in relative density or average grain size were noted after testing at elevated temperatures. The degradation of flexural strength above 1800°C was attributed to a decrease in dislocation density that was accompanied by an increase in dislocation motion. These are the first reported flexural strengths of HEC ceramics at elevated temperatures.  相似文献   

3.
《Ceramics International》2022,48(12):16562-16575
The flexural properties and thermal performance of 10 mm-thin geopolymers made from fly ash and ladle furnace slag were evaluated before and after exposure to elevated temperatures (300 °C, 600 °C, 900 °C, 1100 °C and 1150 °C). Class F fly ash was mixed with liquid sodium silicate (Na2SiO3) and 12 M sodium hydroxide (NaOH) solution using aluminosilicate/activator ratio of 1:2.5 and Na2SiO3/NaOH ratio of 1:4 to synthesise thin fly ash (FA) geopolymers. 40 wt% of ladle furnace slag was partially replacing fly ash to produce fly ash/slag-based (FAS) geopolymers. Thermal treatment enhanced the flexural strength of thin geopolymers. In comparison to the unexposed specimen, the flexural strength of FA geopolymers at 1150 °C and FAS geopolymers 1100 °C was increased by 161.3% to 16.2 MPa and 208.9% to 24.1 MPa, respectively. A more uniform heating was achieved in thin geopolymers which favoured the phase transformation at high temperatures and contributed to the substantial increase in flexural strength. The joint effect of elevated temperature exposure and the incorporation of ladle furnace slag further improved the flexural strength of thin geopolymers. The calcium-rich slag refined the pore structure and increased the crystallinity of thin geopolymers which aided in high strength development.  相似文献   

4.
Sustainable alkali activation of pumice from Turkish origin was studied by a partial replacement of metakaolin and/or fumed silica additives. Following the characterization of as-received pumice by X-ray fluorescence spectroscopy, x-ray diffraction, and nuclear magnetic resonance spectroscopy, a series of powder mixtures were prepared by introducing metakaolin and/or fumed silica (8, 14, and 20 M) into 1 M of the pumice. The mixtures were then dissolved in 11 M NaOH or sodium silicate solutions. The slurries were poured into polyacetal molds to obtain geopolymer samples for mechanical testing and cured in a constant 50°C temperature in a humidity oven for 48 h and then left for 1 week to undergo additional curing at ambient temperature. The microstructural, mechanical, and thermal properties of the final geopolymer samples were determined by XRD, scanning electron microscopy, Weibull analysis of 3-point flexural and compressive tests and thermal conductivity measurements. Results showed that all the Weibull values were best for 14 M of metakaolin and/or fumed silica. The metakaolin-added pumice yielded higher compressive strengths of (53.78 ± 33.30 MPa) than fumed silica (10.87 ± 4.04 MPa) and fumed silica plus metakaolin (41.22 ± 5.16 MPa). Thermal conductivities (0.19–0.46 Wm–1K–1) were also comparable to the thermal conductivity of metakaolin-based geopolymers.  相似文献   

5.
The main purpose of this study is to develop a user-friendly one-part geopolymer using vanadium tailing (VT). Geopolymeric precursor consists of activated VT and metakaolin that can react directly with water to form geopolymers. The roasting temperature plays an important role in the VT activation, which affects the compressive strength of the final geopolymer. The geopolymer with accepted compressive strength, that is 29.0 MPa after 7 days curing in ambient condition, can be prepared using VT after thermal activation at appropriate temperature (400-600°C). As the roasting temperature is increased to 700°C, the VT is molten and sintered and the ability of providing alkaline and Si4+ is drastically weakened, which results in a poor compressive strength geopolymer.  相似文献   

6.
Geopolymers or polysialates are inorganic polymeric, ceramic‐like materials composed of alumina, silica, and alkali metal oxides that can be made without any thermal treatment. Additions of reinforcing phases vastly improve the mechanical properties and high‐temperature stability of the geopolymer. The processing and mechanical properties of both chopped strand mat as well as 2‐D woven fabric‐reinforced potassium geopolymer composites have been evaluated. Hand lay‐up and hydraulic press processing methods were used to produce composite panels. The room‐temperature tensile and flexural strength of chopped strand mat composites was 21.0 ± 3.1 and 31.7 ± 4.4 MPa, respectively, while those of basalt weave‐reinforced geopolymer composites reached 40.0 ± 5.9 and 45.2 ± 9.3 MPa, respectively. Composite microstructures were examined using optical microscopy as well as scanning electron microscopy (SEM). Mass, volume, and porosity fractions were also determined. The effect of high‐temperature treatments at 25°C, 300°C, 600°C, and 800°C were analyzed. Finally, Weibull statistical analysis was performed, which showed an increase in reliability when a reinforcement phase was added to K‐geopolymer.  相似文献   

7.
3D Cf/SiBCN composites were fabricated by an efficient polymer impregnation and pyrolysis (PIP) method using liquid poly(methylvinyl)borosilazanes as precursor. Mechanical properties and microstructure evolution of the prepared 3D Cf/SiBCN composites at elevated temperatures in the range of 1500‐1700°C were investigated. As temperature increased from room temperature (371 ± 31 MPa, 31 ± 2 GPa) to 1500°C (316 ± 29 MPa, 27 ± 3 GPa), strength and elastic modulus of the composite decreased slightly, which degraded seriously as temperature further increased to 1600°C (92 ± 15 MPa, 12 ± 2 GPa) and 1700°C (84 ± 12 MPa, 11 ± 2GPa). To clarify the conversion of failure mechanisms, interfacial shear strength (IFSS) and microstructure evolution of the 3D Cf/SiBCN composites at different temperatures were investigated in detail. It reveals that the declines of the strength and changes of the IFSS of the composites are strongly related to the defects and SiC nano‐crystals formed in the composites at elevated temperatures.  相似文献   

8.
This paper describes a method to fabricate geopolymer composite materials with high toughness at low cost, which were fabricated by plasticizing polyvinyl chloride (PVC) and metakaolin-based geopolymers using a hot-pressure forming process. The experimental results showed that the PVC/geopolymer composite materials fabricated by the hot-pressure process possess flexural strengths higher than the pure PVC materials (59 MPa), up to a maximum geopolymer content of 50 mass%; however, a bending displacement exists under a load that decreases with increasing geopolymer content. Although the addition of a geopolymer can increase a lower softening temperature and rigidity compared to PVC composites, it has a decreased ductility. When the geopolymer content in the composite exceeds 50 mass%, the flexural strength was lower than the pure PVC but significantly higher than that of the pure geopolymer (15 MPa). Hence, by employing additional amounts of geopolymer and partly substituting PVC resin in the composite, the high-temperature stability is improved, and the fabrication costs for industrial applications are significantly reduced.  相似文献   

9.
《Ceramics International》2022,48(10):14076-14090
Environmental issues caused by glass fiber reinforced polymer (GFRP) waste have attracted much attention. The development of cost-effective recycling and reuse methods for GFRP composite wastes is therefore essential. In this study, the formulation of the GFRP waste powder replacement was set at 20–40 wt%. The geopolymer was formed by mixing GFRP powder, fly ash (FA), steel slag (SS) and ordinary Portland cement (OPC) with a sodium-based alkali activator. The effects of GFRP powder content, activator concentration, liquid to solid (L/S) ratio, and activator solution modulus on the physico-mechanical properties of geopolymer mixtures were identified. Based on the 28-day compressive strength, the optimal combination of the geopolymer mixture was determined to be 30 wt% GFRP powder content, an activator concentration of 85%, L/S of 0.65, and an activator solution modulus of 1.3. The ratios of compressive strength to flexural strength of the GFRP powder/FA-based geopolymers were considerably lower than those of the FA/steel slag-based geopolymers, which indicates that the incorporation of GFRP powder improved the geopolymer brittleness. The incorporation of 30% GFRP powder in geopolymer concrete to replace FA can enhance the compressive and flexural strengths of geopolymer concrete by 28%. After exposure to 600 °C, the flexural strength loss for geopolymer concretes containing 30 wt% GFRP powder was less than that of specimens without GFRP powder. After exposure to 900 °C, the compressive strength and flexural strength losses of geopolymer concretes containing 30 wt% GFRP powder were similar to those of specimens without GFRP powder. The developed GFRP powder/FA-based geopolymers exhibited comparable or superior physico-mechanical properties to those of the FA-based geopolymers, and thus offer a high application potential as building construction material.  相似文献   

10.
Interphase between the fibers and matrix plays a key role on the properties of fiber reinforced composites. In this work, the effect of interphase on mechanical properties and microstructures of 3D Cf/SiBCN composites at elevated temperatures was investigated. When PyC interphase is used, flexural strength and elastic modulus of the Cf/SiBCN composites decrease seriously at 1600°C (92 ± 15 MPa, 12 ± 2 GPa), compared with the properties at room temperature (371 ± 31 MPa, 31 ± 2 GPa). While, the flexural strength and elastic modulus of Cf/SiBCN composites with PyC/SiC multilayered interphase at 1600°C are as high as 330 ± 7 MPa and 30 ± 2 GPa, respectively, which are 97% and 73% of the values at room temperature (341 ± 20 MPa, 41 ± 2 GPa). To clarify the effect mechanism of the interphase on mechanical properties of the Cf/SiBCN composites at elevated temperature, interfacial bonding strength (IFBS) and microstructures of the composites were investigated in detail. It reveals that the PyC/SiC multilayered interphase can retard the SiBCN matrix degradation at elevated temperature, leading to the high strength retention of the composites at 1600°C.  相似文献   

11.
Geopolymers are porous, amorphous, alkali-aluminosilicate hydrate materials formed at room temperature via a solution process. Geopolymer based on metakaolin had a relatively homogeneous microstructure that offered consistent behavior but suffered from dehydration cracking and large densification shrinkages when heated. It was found that by reinforcing a metakaolin geopolymer of composition (K2O·Al2O3·4SiO2·11H2O) with 50 µm diameter alumina platelets, dehydration cracking could be prevented, and shrinkage could be reduced by an order of magnitude. Samples were reinforced with 30, 50, and 70 wt% of alumina platelets. Although the properties of the 30 and 50 wt% conditions were better than those of unreinforced geopolymer, those samples still showed warping, cracking, and strength losses on heating. The 70 wt% samples did not warp or crack when heated to temperatures of up to 1500°C. The room-temperature 4-point flexural strength of these samples remained at around 20 MPa regardless of heat treatments. The in situ measured flexural strength increased to almost 40 MPa at 600°C, and remained higher than 20 MPa until 1200°C. Samples subjected to propane-torch thermal shock heating and subsequent quenching did not crack or fragment. Dilatometry, X-ray diffraction, and scanning electron microscopy were used for additional characterization. Given these properties, this material showed promise as a castable refractory.  相似文献   

12.
Potassium-based, geopolymer composites were made with BASF® metakaolin and Mymensingh clay-derived metakaolin from Bangladesh. Since the natural Mymensingh clay contained 40 wt.% quartz, this same amount of quartz particulates was added to the BASF® metakaolin to make a synthetic analog of the natural calcined clay. By analogy with bone china, bone ash or calcined hydroxyapatite (5CaO•3P2O5 or “HA”) particles, having a Ca: P ratio of 3.3:1, were added to make the three types of geopolymer-based composites described above. For less refractory particulate additions, dicalcium phosphate (DCP) (2CaO•P2O5 or “DCP”) particles, having a Ca: P ratio of 2:1, were also added to another set of geopolymers. The ambient temperature compressive and flexural strengths were measured for all of the geopolymer composites. The HA or DCP reinforced geopolymer composites were fabricated and heat-treated to 1150°C/1 h, after which they were converted to their mineralogical analogs. Their mechanical properties of compressive and 3-point flexural strengths were again measured. Flexural strengths of 22.42 ± 11.0 MPa and 31.97 ± 8.3 MPa were measured in 1 × 1 × 10 cm3 heat-treated geopolymer bars reinforced with 10 wt.% of DCP and in geopolymer reinforced with 10 wt.% DCP +40 wt.% quartz additions, respectively. Significant improvements to ambient temperature properties were observed due to the self-healing effect of the flowing amorphous DCP, whose presence was verified by SEM. The geopolymer samples exhibited reduced water absorption (WA) (on a percentage dry weight basis) of within 0.03-0.5% after being heated at 1100℃/1 h and 1125℃/1 h, as compared with those at room temperature, which varied between 2.56% and 7.89%.  相似文献   

13.
《Ceramics International》2017,43(17):14784-14790
Geopolymers are formed by mixing of aluminosilicate sources with alkaline meta-silicate solution at room temperature. In the current study, diatomite of Turkish origin was fully utilized as a fumed silica alternative for the preparation of geopolymer, having a typical formula of K2O•Al2O3•4SiO2•11H2O. From XRD of this sample, a broad peak centered at 28° 2θ indicated the well-known formation of amorphous geopolymer, as well as a fully reacted microstructure of geopolymer as seen by scanning electron microscopy. Additionally, geopolymer having the same formula was made by using fumed silica, in order to compare with geopolymers prepared from diatomite. The Weibull modulus was calculated from four-point bending and compressive strength testing of both geopolymer composites. The use of diatomite as a fumed silica substitute in geopolymer production resulted in a very close flexure strength 9.2 (± 4.2 MPa) when compared to geopolymer made from fumed silica 10.2 (± 3.3 MPa). There was a significantly higher compressive strength 71 (± 13.9 MPa) and Weibull modulus (5.4), than comparable properties of geopolymer made from fumed silica, which had a compressive strength 54 (± 25.8 MPa) and Weibull modulus of 2.0. The discrepancy was attributed to some self-reinforcement of the geopolymer matrix due to unreacted diatomite.  相似文献   

14.
《Ceramics International》2023,49(4):5700-5706
In the paper, the aluminosilicate fiber-reinforced zirconia (ASf/ZrO2) ceramic composites were successfully fabricated by polymer impregnation and pyrolysis (PIP) method. The microstructure and high-temperature mechanical properties of the original composites were well studied. The results revealed that the composites could maintain the stability of microstructure at 1000 °C. The flexural strength increased from 58.82 ± 2.83 MPa to 88.74 ± 6.20 MPa and the flexural modulus increased from 29.26 ± 4.67 GPa to 40.76 ± 8.76 GPa. The thermal exposure improved the interfacial bonding and made the load transfer more effective. After heat treatment from 1200 °C to 1400 °C, the flexural strength gradually declined due to the crystallization of the AS fibers and ZrO2 matrix, while the flexural modulus increased in a completely different trend. After heat treatment at 1400 °C, the composites could maintain a flexural strength of 66.95 ± 4.24 MPa with a flexural modulus of 60.42 ± 7.25 GPa. But the fracture mode gradually evolved to brittleness.  相似文献   

15.
《Ceramics International》2016,42(3):3888-3898
Through adoption of a self-designed high temperature SHPB apparatus herein, an experimental study is made on the mechanical properties of geopolymer concrete (GC) exposed to dynamic compression under elevated temperatures. As the results have turned out, the weight loss is remarkable within temperature ranges from room temperature to 200 °C as well as from 600 °C to 800 °C. The dynamic compressive strength of GC grows higher at 200 °C than at room temperature, but suffers a dramatic drop at 800 °C. The critical strain is higher at elevated temperature than that at room temperature. At 200 °C and 600 °C, respectively, its energy absorption property is superior to that at room temperature. However, at 400 °C and 800 °C, respectively, it is inferior to that at room temperature. The strain rate effect of the dynamic increase factor (DIF) obtained from test data can reflect the inherent nature of GC. The DIF assumes a linear relationship with the logarithm of strain rate.  相似文献   

16.
In this study, fine Y2O3–MgO composite nanopowders were synthesized via the sol–gel method. Dense Y2O3–MgO composite ceramics were fabricated by pre-sintering the green body in air at different temperatures for 1 h and then subjecting the sintered bodies to hot isostatic pressing at 1300°C for 1 h. The effects of pre-sintering temperature on the microstructural, mechanical, and optical properties of the resulting ceramics were studied. The average grain size of the ceramics was increased, whereas their hardness and fracture toughness were decreased with increasing pre-sintering temperature. A maximum fracture toughness of 1.42 MPa·m1/2 and Vickers hardness of 10.4 GPa were obtained. The average flexural strength of the ceramics was 411 MPa at room temperature and reached 361 MPa at 600°C. A transmittance of 84% in the 3–5 µm region was obtained when the composite ceramics were sintered at 1400°C. Moreover, a transmittance of 76% in the 3–5 µm region was obtained at 500°C.  相似文献   

17.
《Ceramics International》2023,49(2):2091-2101
Designing a building material with excellent heat resistance is crucial for protection against catastrophic fires. Geopolymer materials have been investigated as they offer better heat resistance than traditional cement owing to their ceramic-like properties. Curing temperature and conditions are crucial factors that determine the properties of geopolymers, but their impacts on the heat resistance of geopolymers remain unclear. This study produced geopolymers from fly ash and ground granulated blast furnace slag by using sodium silicate and sodium hydroxide solutions as alkaline solutions. To examine the effect of curing conditions on the high-temperature performance of geopolymer, four different curing conditions, namely, heat curing (70 °C for 24 h), ambient curing (20 °C), water curing, and the combination of heat and water curing (70 °C for 24 h followed by water curing), were applied. At 28 d, the specimens were subjected to high temperatures (500 °C, 750 °C, and 950 °C), and their mechanical and microstructural evolutions were studied. The results revealed that the curing condition significantly affects the properties of the unexposed geopolymer; the effect on its high-temperature performance is insignificant. Furthermore, all the specimens could maintain adequate compressive strength after exposure to the maximum temperature of 950 °C, promising the use of geopolymer for structural applications.  相似文献   

18.
We report for the first time the synthesis of a core-shell structured composite powder with a core of Zr(Ti,Ta)C and a shell of Ti,Ta(Zr)C at 1700°C and investigate the formation mechanism for the core-shell structure. The medium-entropy (Ti,Zr,Ta)C ceramics with fine grains (1.1 ± 0.4 μm) and relative density of 94.8% was prepared by hot-pressing at 2100°C. The flexural strength of (Ti,Zr,Ta)C at 1000°C (493 ± 21 MPa) was close to the room temperature (511 ± 52 MPa). As the temperature increased from 1600°C to 1800°C, the flexural strength was increased significantly, with an ultra-high flexural strength of 725 ± 32 MPa at 1800°C. The existence of the core-shell structure in the powder suppressed the grain growth due to the sluggish diffusion effect. The ultra-high strength of (Ti,Zr,Ta)C ceramics was attributed to its fine microstructures, high fracture toughness, and the reinforced the grain boundary strength.  相似文献   

19.
This paper presents the compressive strength of fly‐ash‐based geopolymer concretes at elevated temperatures of 200, 400, 600 and 800 °C. The source material used in the geopolymer concrete in this study is low‐calcium fly ash according to ASTM C618 class F classification and is activated by sodium silicate (Na2SiO3) and sodium hydroxide (NaOH) solutions. The effects of molarities of NaOH, coarse aggregate sizes, duration of steam curing and extra added water on the compressive strength of geopolymer concrete at elevated temperatures are also presented. The results show that the fly‐ash‐based geopolymer concretes exhibited steady loss of its original compressive strength at all elevated temperatures up to 400 °C regardless of molarities and coarse aggregate sizes. At 600 °C, all geopolymer concretes exhibited increase of compressive strength relative to 400 °C. However, it is lower than that measured at ambient temperature. Similar behaviour is also observed at 800 °C, where the compressive strength of all geopolymer concretes are lower than that at ambient temperature, with only exception of geopolymer concrete containing 10 m NaOH. The compressive strength in the latter increased at 600 and 800 °C. The geopolymer concretes containing higher molarity of NaOH solution (e.g. 13 and 16 m ) exhibit greater loss of compressive strength at 800 °C than that of 10 m NaOH. The geopolymer concrete containing smaller size coarse aggregate retains most of the original compressive strength of geopolymer concrete at elevated temperatures. The addition of extra water adversely affects the compressive strength of geopolymer concretes at all elevated temperatures. However, the extended steam curing improves the compressive strength at elevated temperatures. The Eurocode EN1994:2005 to predict the compressive strength of fly‐ash‐based geopolymer concretes at elevated temperatures agrees well with the measured values up to 400 °C. Copyright © 2014 John Wiley & Sons, Ltd.  相似文献   

20.
《Ceramics International》2017,43(9):6700-6708
This article presents the results of the compositional, structural and morphological study of geopolymers synthesized from metakaolin and an alkali activator. The study involved the investigation of the structural and chemical properties of the geopolymer, in addition to thermally treated geopolymers up to 600 and 900 °C. The precursor of the geopolymer, and the geopolymer samples before and after the thermal treatment, were investigated by Fourier transformation infrared spectroscopy (FTIR), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and SEM analysis. The corrected average value of the ratio of silicon and aluminum in the geopolymer samples (SiGP:Al) is about 1.46, which suggests that the obtained geopolymer samples represent a mixture of roughly equal amounts of sialate and sialate-siloxo units. Annealing the geopolymer samples at 600 °C decreases the amount of Si-ONa bonds and induces the cross-linking of polymer changes. At the same time, other sodium containing alumino-silicate phases are created. The thermal treatment at 900 °C leads to a considerable reduction of oxygen and particularly sodium, followed by significant morphological changes i.e. formation of a complex porous structure. Additionally, a new semicrystaline phase appears. Both XRD and XPS results imply that this new phase may be nepheline and it is plausible that this phase begins to nucleate at temperatures below 900 °C.  相似文献   

设为首页 | 免责声明 | 关于勤云 | 加入收藏

Copyright©北京勤云科技发展有限公司  京ICP备09084417号