A method based on a novel flow pattern model for the flow adaptability study of ultrasonic flowmeter

Ultrasonic flowmeters are widely used in industry for accurate measurement. Flow adaptabilities of meters in non-ideal flow fields are usually concerned about by researchers. This paper presents a theoretical analysis method to study the measurement performance of ultrasonic flowmeter. For the specific water flow in single elbow pipe, a novel three-dimensional flow pattern model is invented by the trust region Newton algorithm based on computational fluid dynamics simulation results. In order to verify the correctness of the model, a typical ultrasonic flowmeter with single diametric acoustic path is mainly analyzed. By comparing flow adaptabilities of the meter downstream of the single elbow with both the novel theoretic model analysis approach and simulation method, good agreement is achieved. It is indicated that both the three-dimensional model and its invention method are valid for this study, which is not only helpful to get knowledge of characteristics of disturbed flows, but also provides a practical method to study the flow adaptability of ultrasonic flowmeter in non-ideal flow fields.     

基于DSP的新型超声多普勒流量计设计与实现

文中针对当前工业管道用超声多普勒流量计的性能普遍不高的现状,改进了测量工业管道流量方法,并且采用高速DSP器件TMS320VC5410实现一种新型超声多普勒流量测量系统.实现的新型超声多普勒管道流量测量系统可以动态显示流速和方向、瞬时流量、累积流量、信号强度等测量结果,较高的流速测量动态响应能力以及稳定性,具有较好的推广和应用前景.     

Installation effects on ultrasonic and electromagnetic flowmeters: a model-based approach

The paper describes the basic ideas of a model-based installation-effects analysis method and presents results from a collaborative research programme being conducted at the National Institute of Standards and Technology (NIST) in Gaithersburg, MD, USA, and at Tampere University of Technology in Finland. The analysis method is based on a combination of flow modelling and flowmeter modelling. In this paper, installation effects on electromagnetic and travel-time-difference ultrasonic flowmeters are discussed. The installation cases are single elbow and double elbow out-of-plane piping configurations. The results show that significant shifts from ‘ideal’ meter performance can occur in such disturbed flow conditions. The flowmeter modelling results also show that these significant shifts can be reduced by altering the operational arrangements and performance characteristics of the meters. It is concluded that such flowmeter modelling can be very useful in: (1) redesigning flowmeters to make them less susceptible to installation effects, (2) constructing new meters, or (3) arranging special meter configurations to deal with specific disturbed flows.     

超声波流量计影响因素的分析及对策

气体超声波流量计在信号、硬件电路、流场等因素的问题,严重制约了产品的计量精度、稳定性、重复性等基本指标,制约了产品化的发展.分别从上述三方面深入研究了超声波流量计影响因素,并提出一些针对性的解决方法,对今后深入研究超声波流量,提高流量计的适应性和精度具有实际作用.     

Experimental study to establish an evaluating method for the responsiveness of liquid flowmeters to transient flow rates

An aim of this research work is to establish an evaluation method concerning a responsiveness of flowmeters for a transient flow rate. To this end, reference flow metering systems for the transient flow are proposed in this paper. Because a behavior of the responsiveness depends on the type of flowmeter, evaluations using different parameters, such as response time to sudden rise and sudden fall in flow rate, response to the frequency and amplitude of flow pulsation, mean characteristic and so on are needed. To achieve a precise evaluation, two reference flow metering methods for transient flow rates are proposed in this paper. One is a high-response weighing method and the other is a velocity profile measurement method using the ultrasonic pulsed Doppler method (UPDM). Since the behaviors of the transient flow rate measured by both methods show good agreement, we conclude them to be useable as a reference flow metering system.     

Neural network approach to ultrasonic flow measurements

Mathematical models and numerical methods offer a flexible tool to investigate flow disturbance effects on flowmeters of different types. In this paper a simple neural network based approach has been used to study the velocity profile dependence of ultrasonic flowmeters. Neural networks have been used in two ways: to interpolate the velocity profiles in the points needed for the modelling of ultrasonic flow measurement, and to compute the weights for different paths of multipath ultrasonic flowmeters. In the former case two types of neural networks, multilayer perceptron networks and radial basis function networks, have been investigated. In the latter case, a single layer neural network with linear neurons is first trained with known velocity profiles, and the weights determined by the network have then been used in the computation of the errors in other piping configurations. The results have been compared with the errors computed with the weights for different paths given in Pannel CN, Evans WAB, Jackson DA. A new integration technique for flowmeters with chordal paths, Flow Measurement and Instrumentation 1990;1:216–224.     

超声波流量计在水计量中的应用

介绍了超声波流量计测量管道内液体流速及其比对方法，监督测量数据的准确可靠，为监督生产过程的准确性提供行之有效的计量保证。     

Investigation into calibration performance of small volume prover for hydrocarbon flow

Several kinds of commercial flowmeters, namely, Coriolis flowmeters, turbine meters, ultrasonic flowmeters, and positive displacement flowmeters, have been calibrated using the primary standard for hydrocarbon flow measurement in Japan (which is based on static and gravimetric methods with a flying start and finish) and a small volume prover (SVP) at the same calibration condition in order to investigate the performance of the SVP. The differences in calibration results for the mechanical flowmeters between the primary standard and the SVP apparently depend on the flow rate, although the results show agreement within 0.04%. The computer-based flowmeters, which have a time delay in the output pulse signal, indicated larger differences due to the effect of the sudden flow rate change caused by the proving action of the SVP at larger flow damping times.     

基于双MCU的高精度低成本超声流量计

针对传统超声流量计精度低、功率损耗大的问题,研制了一种新型超声波流量计.该流量计采用高速CMOS计数器74AC161,选用133 MHz高精度,高稳定度频率振荡器,提高测量精度同时降低成本.采用环鸣法,设计阈值电路、过零电路,减小测量误差,提高测量精度、增强了抗干扰能力.实验结果表明:该超声流量计在计时方面具有高的准确度和可靠性,保证了流量测量精度,简化了电路设计,降低了设计成本,达到了预期设计要求.     

Study of acoustic transducer protrusion and recess effects on ultrasonic flowmeter measurement by numerical simulation

In order to improve the measurement performance of dry calibration on ultrasonic flowmeter, the Computational Fluid Dynamic (CFD) modeling approach of the effect on transducer protrusion and recess are mainly discussed in the paper while its effects on ultrasonic flowmeter accuracy are also presented. Through comparing simulation results to experimental data, the CFD modeling is firstly determined. Then, detail analysis on flow field for two typical transducer installations are obtained based on the CFD method. Besides, the mechanism of both flow effects on measurement accuracy are explained and compared respectively, which indicates that negative velocities generated at protrusion and recess locations are the indispensable factors for negative measurement errors. Finally, comparison results show that smaller measurement error can be achieved with protruding transducers, which is a better arrangement type of transducer for ultrasonic flowmeters.     

Numerical analysis of installation effects in Coriolis flowmeters: Single and twin tube configurations

A fully coupled, partitioned, numerical model that accounts for fluid–structure interaction is applied for a study of the installation effects of Coriolis flowmeters. The modeled configurations include a single straight-tube full-bore flowmeter and two different twin tube flowmeters with straight and U-shaped measuring tubes. Three different flow disturbance elements positioned upstream of the flowmeter are considered in the study, as well as two different types of flow splitters in the case of the twin tube configurations. The installation effects are estimated by comparing the mass-flow sensitivities under the disturbed and fully developed flow conditions at the inlet of the flowmeter. For the modeled twin tube flowmeters they are found to be of the order of one-tenth of a per cent. These relatively small values of the installation effects are related to the presence of flow splitters and to the averaging of the motion of both measuring tubes in the twin tube configurations. Similarly, averaging the response from two sensor pairs instead of only a single sensor pair reduces the circumferential variations and the peak values of the installation effects for asymmetric flows in the single straight-tube flowmeter.     

Particle image velocimetry flowmeter for natural gas applications

Ultrasonic flowmeters are currently used in the measurement of large natural gas flow. However, their high sensitivity to noise signals can cause measurement errors and direct economic losses. Particle image velocimetry (PIV) measurement technology has several advantages, including convenient installation and maintenance, and strong anti-interference ability, thereby presenting an innovative idea for its application in the field of flow measurement. In this paper, a cyclic integration method is proposed for the application of PIV technology in flow measurement of natural gas. The results show that PIV flowmeter and ultrasonic flowmeter are basically consistent, and the maximum deviation is about 2%. confirming the feasibility of the PIV flowmeter. Therefore, this study provides a theoretical and technical reference for the development of a PIV flowmeter for natural gas.     

Estimating ultrasonic time-of-flight through echo signal envelope and modified Gauss Newton method

The accurate estimation of ultrasonic Time-Of-Flight (TOF) is essential in ultrasonic non-destructive testing (NDT). In this paper, a novel method for TOF estimation through envelope is proposed. Firstly, the wavelet denoising technique is applied to the noisy echo to improve the estimation accuracy. Then, the Hilbert transform (HT) is used in ultrasonic signal processing in order to extract the envelope of the echo and to reduce the computational burden. Finally, the echo parameters are estimated by using a Modified Gauss Newton (MGN) based nonlinear Least Squares (LS) estimation method. And, a fast algorithm is adopted to estimate the parameters of M-superimposed echoes. Numerical simulation and experimental results have been carried out to show the performances of the proposed method in estimating TOF of ultrasonic signal.     

High GVF and low pressure gas–liquid two-phase flow measurement based on dual-cone flowmeter

Parameter measurement of gas–liquid two-phase flows with a high gas volume fraction (GVF) has received great attention in the research field of multiphase flow. The cone meter, as a new proposed differential pressure (DP) meter, is increasingly being applied in flowrate measurement of gas–liquid two-phase flow. A dual-parameter measurement method of gas–liquid two-phase flow based on a dual-cone meter is proposed. The two-phase flow is investigated in a horizontal pipeline with high GVF and low pressure, and exists in the form of annular flow. By adding a second cone meter, both gas mass fraction (GMF) and mass flowrate are measured. The pressure drop performances of five different sized cones have been discussed to make a cooperating cone selection and efficiently position the dual-cone in the pipe. Dual-cone flowmeter experiments of 0.45 and 0.65 equivalent diameter ratio combination, and 0.65 and 0.85 equivalent diameter ratio combination are respectively carried out to analyze the linearity of two-phase flow multiplier with Lockhart–Martinelli parameter and obtain the dual-parameter measurement results. The relative experiment error of GMF, gas mass flowrate and total mass flowrate are respectively within ±7%, ±5% and ±10%. The relative error of the liquid phase is within ±10% when the liquid mass fraction is beyond 40%. The experimental results show that it is efficient to utilize this dual-cone method for high GVF and low pressure gas–liquid two-phase flow measurement.     

Design of transit-time difference ultrasonic heat meter based on TDC-GP21

According to the transit-time difference measurement method,we proposed a design scheme of ultrasonic heat meter based on TDC-GP21.The measurement unit TDC-GP21 mainly completes transit-time measurement and inlet,outlet temperature measurement functions.Control unit and data processing unit based on MSP430F4152 of TI corporation complete functions including peripherals control,data analysis,temperature compensation algorithm,flow pattern compensation algorithm and low power consumption control.The design meets the Town Construction Professional Standard CJ 128-2007,and furthermore,some performances can be improved.     

Online monitoring of transit-time ultrasonic flowmeters based on fusion of optical observation

It is well-known that transit-time ultrasonic flowmeters (TTUF) are unsuitable for bubble-contained flows. This paper presents a new online monitoring method based on optical observation, which monitors the functionality of the TTUF in the presence of bubbles in the fluid. The method avoids the unnecessary Emergency Shutdowns (ESD) due to bubble presence in the fluid by bubble detection. The proposed method accomplishes bubble identification through a combination of image processing and wavelet analysis. In addition, a new method is proposed which estimates single bubble size in horizontal pipes using a data fusion approach.     

超声波流量计中相关时差法的应用

介绍了一种基于互相关理论的时差法超声波流量测量算法.系统采用时差法声道布置,采集流体静止和有流速状态下的两组回波信号,通过计算相关函数的峰值得到两回波信号时间差,间接得出流量,提高了时差法渡越时间获取的精度.极性相关算法的引入,大大提高了系统运算速度,提高了实时性.采用伪随机信号作为超声激励信号,克服了算法测量范围小的缺陷,更可提高系统精度.实验表明该系统测量精度高,实时性好.     

Development of side wall type permanent magnet flowmeter for sodium flow measurement in large pipes of SFRs

Sodium cooled Fast Reactors (SFR) require measurement of liquid sodium flow in its primary and secondary circuits. For the primary system of the pool type concept of SFR design, flowmeters have to be immersed in sodium pool and require flow sensors which can withstand high temperatures up to 550 °C, nuclear radiation and chemically reactive sodium environment. Secondary circuits and safety grade decay heat removal (SGDHR) circuits of SFR need flow measurement in stainless steel (SS) pipes of diameter varying from 15 mm to 800 mm. For small pipes, flowmeters with permanent magnet flowmeter with ALNICO-V magnet assembly is the unanimous choice. Conventional permanent magnet flowmeters (PMFM) for large pipelines become bulky, heavy and have installation problems. For sodium flow measurement in large pipelines a few other alternate methods are considered. In the case of Prototype Fast Breeder Reactor (PFBR), which is at an advanced stage of construction at Kalpakkam, flow in the 800 mm diameter secondary main circuit is measured by means of a bypass flowmeter. Other sensors that could be deployed include eddy current flowmeters (ECFM), which are introduced into the pipe to measure flow velocity in the pipe, ultrasonic flowmeters and permanent magnet based side wall flowmeters. In permanent magnet based side wall flowmeter (SWFM), a permanent magnet block is mounted on one side of the large pipe and the magnetic field produced by the magnet penetrates through the pipe and interacts with the flowing sodium and induces an electro motive force (emf) proportional to the flow. This is a compact, cost effective and fairly accurate method for flow measurement in large pipelines of SFR circuits. SWFM is suitable for pipelines of 100 mm and above. In the present work a side wall flowmeter for 100 mm pipe is designed, manufactured, calibrated and tested in an existing sodium facility. Voltage signal developed in SWFM for different flowrates was simulated with three dimensional Finite Element Model (FEM) and validated with experimental results. Effect of asymmetric magnetic field on flowmeter voltage signal and dependence of flowmeter voltage signal on position of electrodes was also analyzed with model. The feasibility of use of this type of flowmeter for large pipelines of SFRs is demonstrated.     

Flow profile identification with multipath transducers

Accuracy of flow rate determination is very critical to an ultrasonic gas flowmeter, which is sensitive to the flow profile under measurement and cannot be obviously improved with traditional weighted integration methods for multipath transducers. Therefore, on one hand, more attentions are paid to intelligent learning algorithms (e.g. artificial neural networks) in recent studies to accurately construct the mapping relation between multipath velocities and the flow rate. However, the bottleneck that a trained network is only customized for a certain flow profile greatly restricts its application. On the other hand, many researchers turn to reconstruct the flow field but so far all flow visualization methods cost too much and are difficult to realize online. In this paper, an intelligent method of flow profile identification for multipath ultrasonic flowmeters is developed to solve the above predicament. Based on support vector machine, a multiclass identifier is constructed to automatically identify the flow profile to be measured from 65 typical flow patterns. Extremely high identification accuracy of 99.49% for test and 100% for training is achieved while the test result still reaches 88.46% even when a measurement uncertainty of ±2% is considered. A comparison with extreme leaning machine further reveals the identification performance and robustness of the proposed flow profile identifier. Different piping configurations, installation positions and angles can be therefore accurately identified, which indirectly realizes the flow visualization and can comprise an intelligent system of ultrasonic flow measurement when combined with the intelligent flow rate determination algorithms.     

Theoretical study of vertical slug flow measurement by data fusion from electromagnetic flowmeter and electrical resistance tomography

Electrical resistance tomography (ERT) can be used to obtain the conductivity distribution or the phase distribution of gas/liquid flows (e.g. slug flow). Using proper parameter models and flow regime identification models, the measurement of phase size, void fraction, and pattern recognition can be realized. Electromagnetic flowmeters have been used to measure conductive single-phase liquid flows. However, neither ERT nor electromagnetic flowmeters (EMF) can provide accurate measurement of gas/liquid two-phase flows. This paper presents an approach to fuse the information from ERT and an electromagnetic flowmeter. A model for the measurement signal from the electromagnetic flowmeter has been developed based on the flow pattern and the phase distributions, which are obtained from the reconstructed images of ERT, aiming to reduce the measurement error of the electromagnetic flowmeter and enhance the measurement accuracy. Through the simulation research of virtual current density distribution, the feasibility of fusion of electromagnetic flowmeter and ERT to measure gas/liquid two-phase vertical slug flow is verified. By theoretical analysis, the relationship between the output of electromagnetic flowmeter and flow parameters is established. The electrical potential difference of the electromagnetic flowmeter, average velocity, volume flow rate and gas void fraction between the bubble size and location are also investigated. The fusion approach can be used to measure vertical slug flows.