Synergistic effects of Mg-substitution and particle size of chicken eggshells on hydrothermal synthesis of biphasic calcium phosphate nanocrystals

Magnesium(Mg^2+))ion plays important roles in biomineralization of bone,teeth and calcium carbonate skeletons.Herein,chicken eggshells mainly comprising of Mg-calcite nanocrystals(Mg/(Mg+Ca)2.0 mol.%)were used to fabricate biphasic calcium phosphate(BCP),a mixture of hydroxyapatite(HA)and p-tricalcium phosphate(p-TCP)nanocrystals,through hydrothermal reactions at 200℃for 24 h.Our results indicated thatβ-TCP nanocrystals formed through the ion-exchange reactions of Mg-calcite,while HA nanocrystals were mainly produced by dissolution-reprecipitation reactions on the surfaces of eggshell samples in the hydrothermal system.Mg substitution in calcite resulted in formation ofβ-TCP nanocrystals instead of HA crystals through ion-exchange reactions.BCP samples with different compositions(28.6-77.8 wt.%β-TCP)were produced by controlling particle sizes of eggshells for hydrothermal reactions.The larger particles lead to the larger proportion ofβ-TCP in the BCP composition.Therefore,Mg substitution and particle size had synergetic effects on the hydrothermal synthesis of BCP using chicken eggshells through balance of ion-exchange and dissolution-reprecipitation reactions.Cell culture results showed that the BCP products were non-cytotoxic to MC3 T3-E1 cells,which may be used for bone substitute materials in future.     

Effects of MgO addition on sintering of calcium phosphate ceramics and composites

Bioactive ceramics attracts much attention as materials for bone implants, because of their high biocompatibility. For example, hydroxyapatite (HA) has bone-bonding ability through a bone-like apatite layer in body environment and β-tricalcium phosphate (β-TCP) has a high bioresorbability in body environment. In addition, HA/β-TCP composites has the characteristics of both HA and TCP. However, it is difficult to sinter the composite, so that MgO has been used as a sintering agent. In the present study, effects of MgO addition on sintering calcium phosphate ceramics and composites were investigated. In order to evaluate the effect of MgO on the composites, HA, HA/β-TCP(30wt%), and HA/β-TCP(50wt%) with 1wt% MgO were prepared and characterized. To clarify the role of MgO on sintering of calcium phosphate ceramics, HA, β-TCP, and α-TCP with different TCP content (0, 1, 2, 3, 4, and 5 wt%) were also prepared. The results suggest that MgO addition densified HA/β-TCP composites and gave higher strength composites. The results of monolithic calcium phosphate ceramics indicated MgO addition was effective on β-TCP and α-TCP, not on HA. The maximum content of Ca atom in β-TCP displaced with Mg atoms in MgO might be 24 atm%.     

Specific proliferation rates of human osteoblasts on calcium phosphate surfaces with variable concentrations of α-TCP

Ideally, ceramics used in the repair of bone defects need to be resorbed and replaced by newly formed bone in vivo. Tricalcium phosphate (TCP) has been widely used in association with hydroxyapatite (HA) due to its higher resorption kinetics when compared with HA alone. The aim of our study was to quantitatively investigate the effect of α-tricalcium phosphate (α-TCP) on human osteoblasts' adhesion and proliferation. Ceramic samples with variable concentrations of α-TCP and HA were produced by the calcination of calcium-deficient and stoichiometric HA. Human osteoblasts were cultured on the materials in three distinct experiments with different concentrations of cells. Numerical evaluation of cellular growth along time in culture was performed for each condition. The quantity of cells seeded onto the ceramics seems to influence the osteoblast behavior once proliferation was lower when more cells were seeded onto the samples. However, a smaller content of α-TCP in relation to that of HA did not significantly modify the specific proliferation rates of the osteoblasts. Only after a long time in culture, the increasing of the α-TCP content seems to change the cells' behavior.     

Development of macroporous calcium phosphate scaffold processed via microwave rapid drying

Porous hydroxyapatite (HA) scaffold has great potential in bone tissue engineering applications. A new method to fabricate macroporous calcium phosphate (CP) scaffold via microwave irradiation, followed by conventional sintering to form HA scaffold was developed. Incorporation of trisodium citrate dihydrate and citric acid in the CP mixture gave macroporous scaffolds upon microwave rapid drying. In this work, a mixture of β-tricalcium phosphate (β-TCP), calcium carbonate (CaCO₃), trisodium citrate dihydrate, citric acid and double distilled de-ionised water (DDI) was exposed to microwave radiation to form a macroporous structure. Based on gross eye examinations, addition of trisodium citrate at 30 and 40 wt.% in the CP mixture (β-TCP and CaCO₃) without citric acid indicates increasing order of pore volume where the highest porosity yield was observed at 40 wt.% of trisodium citrate addition and the pore size was detected at several millimeters. Therefore, optimization of pore size was performed by adding 3–7 wt.% of citric acid in the CP mixture which was separately mixed with 30 and 40 wt.% of trisodium citrate for comparison purposes. Fabricated scaffolds were calcined at 600 °C and washed with DDI water to remove the sodium hydroxycarbonate and sintered at 1250 °C to form HA phase as confirmed in the X-ray diffraction (XRD) results. Based on Archimedes method, HA scaffolds prepared from 40 wt.% of trisodium citrate with 3–7 wt.% of citric acid added CP mixture have an open and interconnected porous structure ranging from 51 to 53 vol.% and observation using Scanning electron microscope (SEM) showed the pore size distribution between 100 and 500 μm. The cytotoxicity tests revealed that the porous HA scaffolds have no cytotoxic potential on MG63 osteoblast-like cells which might allow for their use as biomaterials.     

Preparation and in vitro evaluation of mesoporous hydroxyapatite coated β-TCP porous scaffolds

A mesoporous hydroxyapatite (HA) coating was prepared on a β-tricalcium phosphate (β-TCP) porous scaffold by a sol-gel dip-coating method using the block copolymer Pluronic F127 (EO₁₀₆PO₇₀EO₁₀₆) as the template. For application as a bone graft, in vitro cell response and bone-related protein expression of mesoporous HA coated β-TCP scaffold were investigated, using the non-mesoporous HA coated scaffold as the control group, to evaluate the influence of the mesoporous structure on the biological properties of HA coating. It was found that the increased surface area of the mesoporous HA coating greatly affected the response of MC3T3-E1 osteoblasts and the expression of proteins. An enzyme-linked immunosorbent assay recorded a significantly higher expression of alkaline phosphatase (ALP) and bone sialoprotein (BSP) in the mesoporous group than those in the control group (*p < 0.05) after different incubation periods. The introduction of mesopores enhanced the expression of ALP and BSP in the cells grown on the mesoporous HA coatings, on the premise of maintaining the protein expression in a sequence to ensure the correct temporo-spatial expression in osteogenesis. These results indicated that the mesoporous HA coating would provide a good environment for cell growth, suggesting that it could be used as the coating material for the surface modification of the tissue engineering scaffolds.     

Porous hydroxyapatite and biphasic calcium phosphate ceramics promote ectopic osteoblast differentiation from mesenchymal stem cells

Abstract

Because calcium phosphate (Ca–P) ceramics have been used as bone substitutes, it is necessary to investigate what effects the ceramics have on osteoblast maturation. We prepared three types of Ca–P ceramics with different Ca–P ratios, i.e. hydroxyapatite (HA), beta-tricalcium phosphate (β-TCP), and biphasic calcium phosphate (BCP) ceramics with dense-smooth and porous structures. Comprehensive gene expression microarray analysis of mouse osteoblast-like cells cultured on these ceramics revealed that porous Ca–P ceramics considerably affected the gene expression profiles, having a higher potential for osteoblast maturation. In the in vivo study that followed, porous Ca–P ceramics were implanted into rat skeletal muscle. Sixteen weeks after the implantation, more alkaline-phosphatase-positive cells were observed in the pores of hydroxyapatite and BCP, and the expression of the osteocalcin gene (an osteoblast-specific marker) in tissue grown in pores was also higher in hydroxyapatite and BCP than in β-TCP. In the pores of any Ca–P ceramics, 16 weeks after the implantation, we detected the expressions of marker genes of the early differentiation stage of chondrocytes and the complete differentiation stage of adipocytes, which originate from mesenchymal stem cells, as well as osteoblasts. These marker gene expressions were not observed in the muscle tissue surrounding the implanted Ca–P ceramics. These observations indicate that porous hydroxyapatite and BCP had a greater potential for promoting the differentiation of mesenchymal stem cells into osteoblasts than β-TCP.     

Mechano-chemical synthesis and characterization of nanostructured β-TCP powder

Tricalcium phosphates (Ca₃(PO₄)₂: β-TCP) are known for their biodegradable characteristics and are essential components of natural bone. Unlike hydroxyapatite (HAp), β-TCP is not the stable phase at room temperature. It is normally obtained by solid-state synthesis at temperatures in excess of 600 °C where calcium deficient hydroxyapatite transforms to β-TCP. Low temperature approaches for synthesizing this phase could offer unique opportunities with regards to controlling the microstructure and its degradable characteristics. In this study, the possibility of synthesizing β-TCP directly by a mechano-chemical route has been investigated. The starting materials were mechanically milled for various time periods. The resultant calcium phosphate powder has been analyzed using XRD, FTIR, DTA/TGA and SEM.     

The influence of trace magnesium content on the phase composition of silicon-stabilized calcium phosphate powders

A novel silicon-stabilized calcium phosphate phase mixture possesses a characteristic phase composition of ∼ 75 wt.% silicon-stabilized α-tricalcium phosphate (Si-α-TCP) with the balance being calcium hydroxyapatite (HA) and traces of β-tricalcium phosphate (β-TCP). Variability in the phase composition has been shown to be caused by trace magnesium (Mg) contained in the calcium nitrate tetrahydrate used to prepare the sol gel. Mg contents between 250 and 300 ppm are sufficient to form significant quantities of β-TCP at the expense of the Si-α-TCP phase.     

Sonochemical synthesis of calcium phosphate powders

β-tricalcium phosphate (β-TCP) and biphasic calcium phosphate powders (BCP), consisting of hydroxyapatite (HA) and β-TCP, were synthesized by thermal decomposition of precursor powders obtained from neutralization method. The precursor powders with a Ca/P molar ratio of 1.5 were prepared by adding an orthophosphoric acid (H₃PO₄) solution to an aqueous suspension containing calcium hydroxide (Ca(OH)₂). Mixing was carried out by vigorous stirring and under sonochemical irradiation at 50 kHz, respectively. Glycerol and D-glucose were added to evaluate their influence on the precipitation of the resulting calcium phosphate powders. After calcination at 1000°C for 3 h BCP nanopowders of various HA/β-TCP ratio were obtained.     

A simple sol-gel technique for synthesis of nanostructured hydroxyapatite, tricalcium phosphate and biphasic powders

Hydroxyapatite (HAP), β-tricalcium phosphate (β-TCP) and biphasic calcium phosphate (BCP) nanocrystalline powders were prepared by a simple sol-gel approach. Because of the unique characteristic of the phosphorous source ((CH₃O)₃P) and the proper uses of calcic and phosphorous sources with Ca/P molar ratio between 1.4 and 1.67, three different kinds of nanostructured calcium phosphate powders were achieved by changing the ratio of calcic and phosphorous sources. For HAP and β-TCP, pure phases were prepared. For BCP, the proportion of HAP and β-TCP could be changed by thermal treatment.     

Bioactivity and mineralization of hydroxyapatite with bioglass as sintering aid and bioceramics with Na3Ca6(PO4)5 and Ca5(PO4)2SiO4 in a silicate matrix

Hydroxyapatite and Bioglass^®-45S5 were sintered together creating new ceramic compositions that yielded increased apatite deposition and osteoblast differentiation and proliferation in vitro compared to hydroxyapatite. The sintered products characterized by X-ray diffraction, revealed hydroxyapatite as the main phase when small quantities (1, 2.5 and 5 wt.%) of bioglass was added. Bioglass behaved as a sintering aid with β-TCP (Ca₃(PO₄)₂) being the minor phase. The amount of β-TCP increased with the amount of bioglass added. In compositions with larger additions of bioglass (10 and 25 wt.%), new phases with compositions of calcium phosphate silicate (Ca₅(PO₄)₂SiO₄) and sodium calcium phosphate (Na₃Ca₆(PO₄)₅) were formed respectively within amorphous silicate matrices. In vitro cell culture studies of the ceramic compositions were examined using bone marrow stromal cell (BMSC). Cell proliferation and differentiation of bone marrow stromal cells into osteoblasts were determined by Pico Green DNA assays and alkaline phosphatase (ALP) activity, respectively. All hydroxyapatite–bioglass co-sintered ceramics exhibited larger cell proliferation compared to pure hydroxyapatite samples. After 6 days in cell culture, the ceramic with Ca₅(PO₄)₃SiO₄ in a silicate matrix formed by reacting hydroxyapatite with 10 wt.% bioglass exhibited the maximum proliferation of the BMSC's. The ALP activity was found to be largest in the ceramic with Na₃Ca₆(PO₄)₅ embedded in a silicate matrix synthesized by reacting hydroxyapatite with 25 wt.% bioglass.     

A simple sol–gel technique for preparing hydroxyapatite nanopowders

HA powder was prepared using a sol–gel method with phosphoric pentoxide (P₂O₅) and calcium nitrate tetrahydrate (Ca(NO₃)₂·4H₂O). The effect of sintering temperatures on crystalline degree and composition of the HA phase, and also the effect of aging times on crystal size of the HA powder were studied using XRD and TEM. It was found that at sintering temperatures ranging from 600 to 900 °C, the dominant phase in the powders was HA with small amounts of calcium oxide and β-tricalcium phosphate (β-TCP) at 800 and 900 °C, and only HA phase was observed at 600 and 700 °C. 10–15 nm HA powders were obtained using this technique. This technique has an advantage over other sol–gel methods in more simple and shorter time because of no requiring pH value control and long hydrolysis time.     

Pulse electric current sintering of hydroxyapatite/β-tricalcium phosphate composites

Hydroxyapatite (HA)/β-tricalcium phosphate (β-TCP) composites attract attentions as bone implant materials. As one of the fabrication method of HA/β-TCP is mixing of HA and β-TCP powder in advance of sintering. This method enables to control the ratio of content of β-TCP easier. However, it is difficult to obtain dense composites. In this study, we focused on pulse electric current sintering (PECS) to obtain dense HA/β-TCP composites. The sinterability is evaluated with relative density and grain size measurements. Composition of sintered body was also characterized by X-ray diffraction. In comparison with pressureless sintering, PECS increased relative density of the composites without grain growth. In HA/β-TCP sintered by PECS, the phase transformation from β-TCP to α-TCP was promoted. This is due to higher thermal energy by spark discharge during PECS. On the other hand, sintering additives (MgO) inhibited phase transformation. It was suggested that sinterability of HA/β-TCP composites was improved by PECS.     

Mechanical strength and setting times estimation of hydroxyapatite cement by using neural network

In this study, the mechanical strength, the initial and the final setting times in hydroxyapatite (HA) bone cement are estimated by designing a back-propagation neural network (BPNN) which has 2 inputs and 3 outputs. Firstly, some experimental samples have been prepared to train the BPNN to get it to estimate the output parameters. Then BPNN is tested using some experimental samples that have not been used in the training stage. To prepare the training and testing data sets, some experiments were performed. In these experiments, the β-tricalcium phosphate (β-TCP), the calcium carbonate and the dicalcium phosphate are used to prepare the powder part of the HA bone cement. Also the liquid part of the cement consists of the NaH₂PO₄⋅2H₂O solution with different concentrations. The effects of liquid phase concentration and the liquid/powder ratio of the cement, as input parameters, have been investigated on the setting times and the mechanical strength of the cement, as output parameters. The comparison of the predicted values and the experimental data indicates that the developed model has an acceptable performance to estimation of the setting times and the mechanical strength in HA bone cement. Also three neural networks with 2-inputs and 1-output was developed, similar to above method, and were compared with 3-outputs model. It is found that the prediction accuracy of 3-outputs model is better than those of other 1-output models.     

生物陶瓷骨内植入后与组织间的界面研究

将β—TCP陶瓷植入大白兔的股骨内并定期注射四环素，分别在光学显微镜、荧光显微镜或扫描电子显微镜下观察新骨的形成和成骨过程，研究了β—TCP植入体内后与组织间的界面作用以及磷酸钙生物陶瓷的成骨作用．结果表明，在类骨质表面有大量的成骨细胞，间充质细胞增生和浸入．植入β-TCP陶瓷两个月后，类骨质通过钙化转变为编织骨．植入三个月后，出现由骨桥连接的“骨岛”，β—TCP陶瓷降解，并被新骨分散．植入六个月后，新的骨髓腔形成，编织骨变成板层骨．八个月后，在哈弗氏骨板上出现材料颗粒，形成典型的松质骨结构．因此，无生命的钙磷材料在体内可以参与有生命的组织活动．     

Monohydrocalcite: a promising remediation material for hazardous anions

The formation conditions, solubility and stability of monohydrocalcite (MHC, CaCO₃·H₂O), as well as sorption behaviors of toxic anions on MHC, are reviewed to evaluate MHC as a remediation material for hazardous oxyanions. MHC is a rare mineral in geological settings that occurs in recent sediments in saline lakes. Water temperature does not seem to be an important factor for MHC formation. The pH of lake water is usually higher than 8 and the Mg/Ca ratio exceeds 4. MHC synthesis experiments as a function of time indicate that MHC is formed from amorphous calcium carbonate and transforms to calcite and/or aragonite. Most studies show that MHC forms from solutions containing Mg, which inhibits the formation of stable calcium carbonates. The solubility of MHC is higher than those of calcite, aragonite and vaterite, but lower than those of ikaite and amorphous calcium carbonate at ambient temperature. The solubility of MHC decreases with temperature. MHC is unstable and readily transforms to calcite or aragonite. The transformation consists of the dissolution of MHC and the subsequent formation of stable phases from the solution. The rate-limiting steps of the transformation of MHC are the nucleation and growth of stable crystalline phases. Natural occurrences indicate that certain additives, particularly PO₄ and Mg, stabilize MHC. Laboratory studies confirm that a small amount of PO₄ in solution (>30 μM) can significantly inhibit the transformation of MHC. MHC has a higher sorption capacity for PO₄ than calcite and aragonite. The modes of PO₄ uptake are adsorption on the MHC surface at moderate phosphate concentrations and precipitation of secondary calcium phosphate minerals at higher concentrations. Arsenate is most likely removed from the solution during the transformation of MHC. The proposed sorption mechanism of arsenate is coprecipitation during crystallization of aragonite. The arsenic sorption capacity by MHC is significantly higher than simple adsorption on calcite.     

Biodegradable β-tricalcium phosphate cement with anti-washout property based on chelate-setting mechanism of inositol phosphate

Novel biodegradable β-tricalcium phosphate (β-TCP) cements with anti-washout properties were created on the basis of chelate-setting mechanism of inositol phosphate (IP6) using β-TCP powders. The β-TCP powders were ball-milled using ZrO₂ beads for 0–6 h in the IP6 solutions with concentrations from 0 to 10,000 ppm. The chelate-setting β-TCP cement with anti-washout property was successfully fabricated by mixing the β-TCP powder ball-milled in 3,000 ppm IP6 solution for 3 h and 2.5 mass% Na₂HPO₄ solution, and compressive strength of the cement was 13.4 ± 0.8 MPa. An in vivo study revealed that the above cement was directly in contact with host and newly formed bones without fibrous tissue layers, and was resorbed by osteoclast-like cells on the surface of the cement. The chelate-setting β-TCP cement with anti-washout property is promising for application as a novel injectable artificial bone with both biodegradability and osteoconductivity.     

“Fabrication of arbitrarily shaped carbonate apatite foam based on the interlocking process of dicalcium hydrogen phosphate dihydrate”

Carbonate apatite (CO₃Ap) foam with an interconnected porous structure is highly attractive as a scaffold for bone replacement. In this study, arbitrarily shaped CO₃Ap foam was formed from α-tricalcium phosphate (α-TCP) foam granules via a two-step process involving treatment with acidic calcium phosphate solution followed by hydrothermal treatment with NaHCO₃. The treatment with acidic calcium phosphate solution, which is key to fabricating arbitrarily shaped CO₃Ap foam, enables dicalcium hydrogen phosphate dihydrate (DCPD) crystals to form on the α-TCP foam granules. The generated DCPD crystals cause the α-TCP granules to interlock with each other, inducing an α-TCP/DCPD foam. The interlocking structure containing DCPD crystals can survive hydrothermal treatment with NaHCO₃. The arbitrarily shaped CO₃Ap foam was fabricated from the α-TCP/DCPD foam via hydrothermal treatment at 200?°C for 24?h in the presence of a large amount of NaHCO₃.     

Three dimensional printed macroporous polylactic acid/hydroxyapatite composite scaffolds for promoting bone formation in a critical-size rat calvarial defect model

We have explored the applicability of printed scaffold by comparing osteogenic ability and biodegradation property of three resorbable biomaterials. A polylactic acid/hydroxyapatite (PLA/HA) composite with a pore size of 500 μm and 60% porosity was fabricated by three-dimensional printing. Three-dimensional printed PLA/HA, β-tricalcium phosphate (β-TCP) and partially demineralized bone matrix (DBM) seeded with bone marrow stromal cells (BMSCs) were evaluated by cell adhesion, proliferation, alkaline phosphatase activity and osteogenic gene expression of osteopontin (OPN) and collagen type I (COL-1). Moreover, the biocompatibility, bone repairing capacity and degradation in three different bone substitute materials were estimated using a critical-size rat calvarial defect model in vivo. The defects were evaluated by micro-computed tomography and histological analysis at four and eight weeks after surgery, respectively. The results showed that each of the studied scaffolds had its own specific merits and drawbacks. Three-dimensional printed PLA/HA scaffolds possessed good biocompatibility and stimulated BMSC cell proliferation and differentiation to osteogenic cells. The outcomes in vivo revealed that 3D printed PLA/HA scaffolds had good osteogenic capability and biodegradation activity with no difference in inflammation reaction. Therefore, 3D printed PLA/HA scaffolds have potential applications in bone tissue engineering and may be used as graft substitutes in reconstructive surgery.     

Processing, physico-chemical characterisation and in vitro evaluation of silicon containing β-tricalcium phosphate ceramics

For bone grafting applications, the elaboration of silicon containing beta-tricalcium phosphate (β-TCP) was studied. The synthesis was performed using a wet precipitation method according to the hypothetical theoretical formula Ca_3 − x(PO₄)_2 − 2x(SiO₄)_x. Two silicon loaded materials (0.46 wt.% and 0.95 wt.%) were investigated and compared to a pure β-TCP. The maturation time of the synthesis required in order to obtain β-TCP decreased with the amount of silicon. Only restrictive synthesis conditions allow preparing silicon containing β-TCP with controlled composition. To obtain dense ceramics, the sintering behaviour of the powders was evaluated. The addition of silicon slowed the densification process and decreased the grain size of the dense ceramics. Rietveld refinement may indicate a partial incorporation of silicon in the β-TCP lattice. X-ray photoelectron spectroscopy and transmission electron microscopy analyses revealed that the remaining silicon formed amorphous clusters of silicon rich phase. The in vitro biological behaviour was investigated with MC3T3-E1 osteoblast-like cells. After the addition of silicon, the ceramics remained cytocompatible, highlighting the high potential of silicon containing β-TCP as optimised bone graft material.