Method to Characterize the Air Flow and Water Removal Characteristics during Vacuum Dewatering. Part I—Experimental Method

An experimental method using a novel design to characterize the air flow and water removal during vacuum dewatering in paper manufacturing is discussed. The experimental setup involves the intermittent application of vacuum, similar to commercial systems, using a rotating disk with slot opening arrangement. The system is capable of commercially realistic residence times of the order of milliseconds. The intermittent application of vacuum simulates vacuum dewatering on commercial paper machines. The air flow rate is calculated from changes in pressure and temperature in the vacuum tank underneath the sample. The role and importance of air flow during vacuum dewatering is studied by accurately measuring the air flow, properly taking into account the leaks during vacuum dewatering. The method described here provides for the first time accurate air flow and water removal data during vacuum dewatering. Methods of analysis of the experimental data are also presented. This information can be used to better understand the water removal process as well the role and importance of air flow during vacuum dewatering.     

Method to Characterize the Air Flow and Water Removal Characteristics During Vacuum Dewatering. Part II—Analysis and Characterization

This is part II of a study reported earlier on a method to characterize the air flow and water removal characteristics during vacuum dewatering. This article presents experimental data and analysis of results from the use of a cyclically actuated vacuum dewatering device for removing moisture from wetted porous materials such as paper with the intermittent application of vacuum and accompanying air flow though the material. Results presented include sheet moisture content as a function of residence time and hence water removal rate under a variety of process conditions. Also, experimental results on air flow through the wet porous structure and hence the role and importance of air flow during vacuum dewatering are presented. Vacuum dewatering process conditions include exit solids content between 11 and 20% solid under applied vacuum conditions of 13.5 to 67.7 kPa (4 to 20 in. Hg). Regression analysis indicated that the exit sheet moisture content exhibited a nonlinear relationship with residence time with exit solids reaching a plateau after a certain residence time. Final moisture content correlated linearly with the average overall flow rate of air through the paper sample and the basis weight of the material.     

Method to Characterize the Air Flow and Water Removal Characteristics during Vacuum Dewatering. Part I—Experimental Method

An experimental method using a novel design to characterize the air flow and water removal during vacuum dewatering in paper manufacturing is discussed. The experimental setup involves the intermittent application of vacuum, similar to commercial systems, using a rotating disk with slot opening arrangement. The system is capable of commercially realistic residence times of the order of milliseconds. The intermittent application of vacuum simulates vacuum dewatering on commercial paper machines. The air flow rate is calculated from changes in pressure and temperature in the vacuum tank underneath the sample. The role and importance of air flow during vacuum dewatering is studied by accurately measuring the air flow, properly taking into account the leaks during vacuum dewatering. The method described here provides for the first time accurate air flow and water removal data during vacuum dewatering. Methods of analysis of the experimental data are also presented. This information can be used to better understand the water removal process as well the role and importance of air flow during vacuum dewatering.