Effect of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-ZrO<Subscript>2</Subscript> xerogel support on hydrogen production by steam reforming of LNG over Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-ZrO<Subscript>2</Subscript> catalyst

An Al₂O₃-ZrO₂ xerogel (AZ-SG) was prepared by a sol-gel method for use as a support for a nickel catalyst. The Ni/AZ-SG catalyst was then prepared by an impregnation method, and was applied to hydrogen production by steam reforming of LNG. A nickel catalyst supported on commercial alumina (A-C) was also prepared (Ni/A-C) for comparison. The hydroxyl-rich surface of the AZ-SG support increased the dispersion of nickel species on the support during the calcination step. The formation of a surface nickel aluminate-like phase in the Ni/AZ-SG catalyst greatly enhanced the reducibility of the Ni/AZ-SG catalyst. The ZrO₂ in the AZ-SG support increased the adsorption of steam onto the support and the subsequent spillover of steam from the support to the active nickel sites in the Ni/AZ-SG catalyst. Both the high surface area and the well-developed mesoporosity of the Ni/AZ-SG catalyst improved the gasification of adsorbed surface hydrocarbons in the reaction. In the steam reforming of LNG, the Ni/AZ-SG catalyst showed a better catalytic performance than the Ni/A-C catalyst. Moreover, the Ni/AZ-SG catalyst showed strong resistance toward catalyst deactivation.     

Low-temperature Oxidation of Carbon Monoxide on Co/ZrO2

A 10%Co/ZrO₂ catalyst prepared by impregnation was tested for its activity for the oxidation of CO to CO₂ in excess oxygen. Activity tests showed that conversion could be obtained at temperatures as low as 20 °C. Time-on-stream studies showed no loss of activity in these experiments, indicating that this catalyst is stable in the experimental oxidizing conditions. The activation energy for the CO to CO₂ oxidation reaction was calculated as E_a = 54 kJ/mol over this catalyst. Characterization of the material by thermogravimetric analysis, temperature-programmed techniques, X-ray photoelectron spectroscopy, and laser Raman spectroscopy indicate that Co₃O₄ is present on monoclinic ZrO₂ after the calcination of the catalyst.     

Improvement of coke resistance of Ni/Al2O3 catalyst in CH4/CO2 reforming by ZrO2 addition

This work investigates the improvement of Ni/Al₂O₃ catalyst stability by ZrO₂ addition for H₂ gas production from CH₄/CO₂ reforming reactions. The initial effect of Ni addition was followed by the effect of increasing operating temperature to 500–700 °C as well as the effect of ZrO₂ loading and the promoted catalyst preparation methods by using a feed gas mixture at a CH₄:CO₂ ratio of 1:1.25. The experimental results showed that a high reaction temperature of 700 °C was favored by an endothermic dry reforming reaction. In this reaction the deactivation of Ni/Al₂O₃ was mainly due to coke deposition. This deactivation was evidently inhibited by ZrO₂, as it enhances dissociation of CO₂ forming oxygen intermediates near the contact between ZrO₂ and nickel where the deposited coke is gasified afterwards. The texture of the catalyst or BET surface area was affected by the catalyst preparation method. The change of the catalyst texture resulted from the formation of ZrO₂–Al₂O₃ composite and the plugging of Al₂O₃ pore by ZrO₂. The 15% Ni/10% ZrO₂/Al₂O₃ co-impregnated catalyst showed a higher BET surface area and catalytic activity than the sequentially impregnated catalyst whereas coke inhibition capability of the promoted catalysts prepared by either method was comparable. Further study on long-term catalyst stability should be made.     

CO2 hydrogenation to methanol over Cu/ZnO/ZrO2 catalysts prepared via a route of solid-state reaction

Cu/ZnO/ZrO₂ catalysts were prepared by a route of solid-state reaction and tested for the synthesis of methanol from CO₂ hydrogenation. The effects of calcination temperature on the physicochemical properties of as-prepared catalysts were investigated by N₂ adsorption, XRD, TEM, N₂O titration and H₂-TPR techniques. The results show that the dispersion of copper species decreases with the increase in calcination temperature. Meanwhile, the phase transformation of zirconia from tetragonal to monoclinic was observed. The highest activity was achieved over the catalyst calcined at 400 °C. This method is a promising alternative for the preparation of highly efficient Cu/ZnO/ZrO₂ catalysts.     

Surface characterization of sulfated zirconia and its catalytic activity for epoxidation reaction of castor oil

The solid acid catalysts SO₄^2?/ZrO₂ were prepared by impregnation technique at different calcination temperatures. The surface characterizations were carried out by using scanning electron microscope (SEM), Fourier transform infrared spectrometer (FTIR), X-ray diffraction (XRD), temperature programed desorption of NH₃ (NH₃-TPD), and N₂-BET. The SEM results showed that the size of the SO₄^2?/ZrO₂ was not uniform and varied from about 1 to 20?µm. The characteristic peaks in FTIR spectra were essentially the same within the calcination temperature range of 400–700?°C. The XRD results indicated that the transition temperature from amorphous to tetragonal phase was up to 500?°C. The strong acid and superacid sites of the samples could be observed by the NH₃-TPD results. The largest BET surface area was 140 m²/g, when the calcination temperature was at 500?°C, and all the pore size distributions belong to mesoporous range. The solid acid SO₄^2?/ZrO₂ was used for the epoxidation of castor oil. When the calcination temperature of SO₄^2?/ZrO₂ was 600?°C, reaction temperature 45?°C, and reaction time 8?h, the reaction effect was better with an iodine value of 33.0?±?1.6?g/100?g and an epoxy value of 2.45?±?0.11?mol/100?g.     

CeO2–ZrO2 Solid Solution Catalyst for Selective Synthesis of Dimethyl Carbonate from Methanol and Carbon Dioxide

CeO₂–ZrO₂ solid solution catalysts are very effective for the selective synthesis of dimethyl carbonate from methanol and CO₂. The activity was much dependent on the calcination temperature. The higher the calcination temperature, the higher the activity of the catalyst for DMC formation, though the BET surface area is lower on the catalyst calcined at higher temperature.     

NOx storage behavior and sulfur-resisting performance of the third-generation NSR catalysts Pt/K/TiO2–ZrO2

The NO_x storage and reduction (NSR) catalysts Pt/K/TiO₂–ZrO₂ were prepared by an impregnation method. The techniques of XRD, NH₃-TPD, CO₂-TPD, H₂-TPR and in situDRIFTS were employed to investigate their NO_x storage behavior and sulfur-resisting performance. It is revealed that the storage capacity and sulfur-resisting ability of these catalysts depend strongly on the calcination temperature of the support. The catalyst with theist support calcined at 500 °C, exhibits the largest specific surface area but the lowest storage capacity. With increasing calcination temperature, the NO_x storage capacity of the catalyst improves greatly, but the sulfur-resisting ability of the catalyst decreases. In situ DRIFTS results show that free nitrate species and bulk sulfates are the main storage and sulfation species, respectively, for all the catalysts studied. The CO₂-TPD results indicate that the decomposition performance of K₂CO₃ is largely determined by the surface property of the TiO₂–ZrO₂ support. The interaction between the surface hydroxyl of the support and K₂CO₃ promotes the decomposition of K₂CO₃ to form –OK groups bound to the support, leading to low NO_x storage capacity but high sulfur-resisting ability, while the interaction between the highly dispersed K₂CO₃ species and Lewis acid sites gives rise to high NO_x storage capacity but decreased sulfur-resisting ability. The optimal calcination temperature of TiO₂–ZrO₂ support is 650 °C.     

Flame-synthesized LaCoO3-supported Pd: 2. Catalytic behavior in the reduction of NO by H2 under lean conditions

A 0.5 wt% Pd/LaCoO₃, prepared by flame-spray pyrolysis (FP), was tested as catalyst for the low-temperature selective reduction of NO by H₂ in the presence of excess O₂. In particular, the effect of the precalcination and prereduction temperature on catalytic activity was compared with that of a similar Pd/LaCoO₃ sample prepared by impregnation with a Pd solution of FP-prepared LaCoO₃. The FP-made catalyst allowed full NO conversion at 150 °C, with 78% selectivity to N₂, thus outperforming the catalytic behavior of the corresponding sample prepared by impregnation. The higher activity of the FP-made catalyst has been attributed to the formation of segregated Co metal particles, not present in the impregnated sample, formed during the precalcination at 800 °C, followed by reduction at 300 °C. Two reaction mechanisms can be deduced from the temperature-programmed experiments. The first of these, occurring at lower temperatures, indicates cooperation between the Pd and Co metal particles, with formation of active nitrates on cobalt, successively reduced by hydrogen spillover from Pd. The second, occurring at higher temperature, allows 50% conversion of NO, with >90% selectivity to N₂, and involves N adatoms formed by dissociative NO adsorption over Pd. Prereduction at 600 °C led to a slight increase in catalytic activity, due to the formation of a PdCo alloy, which is more stable on reoxidization compared with Pd alone. Moreover, the cooperative reaction mechanism seems to be favored by the proximity of Co and Pd in metal particles.     

Influence of preparation method on performance of Cu(Zn)(Zr)-alumina catalysts for the hydrogen production via steam reforming of methanol

The selective production of hydrogen via steam reforming of methanol (SRM) was performed using prepared catalysts at atmospheric pressure over a temperature range 200–260^∘C. Reverse water gas shift reaction and methanol decomposition reactions also take place simultaneously with the steam reforming reaction producing carbon monoxide which is highly poisonous to the platinum anode of PEM fuel cell, therefore the detailed study of effect of catalyst preparation method and of different promoters on SRM has been carried out for the minimization of carbon monoxide formation and maximization of hydrogen production. Wet impregnation and co-precipitation methods have been comparatively examined for the preparation of precursors to Cu(Zn)(Al₂O₃) and Cu(Zn)(Zr)(Al₂O₃). The catalyst preparation method affected the methanol conversion, hydrogen yield and carbon monoxide formation significantly. Incorporation of zirconia in Cu(Zn)(Al₂O₃) catalyst enhanced the catalytic activity, hydrogen selectivity and also lower the CO formation. Catalyst Cu(Zn)(Zr)(Al₂O₃) with composition Cu/Zn/Zr/Al:12/4/4/80 prepared by co-precipitation method was the most active catalyst giving methanol conversion up to 97% and CO concentration up to 400 ppm. Catalysts were characterized by atomic absorption spectroscopy (AAS), Brunauer-Emett-Teller (BET) surface area, pore volume, pore size and X-ray powder diffraction (XRPD). The XRPD patterns revealed that the addition of zirconia improves the dispersion of copper which resulted in the better catalytic performance of Cu(Zn)(Zr)(Al₂O₃). The time-on-stream (TOS) catalysts stability test was also conducted for which the Cu(Zn)(Zr)(Al₂O₃) catalyst gave the consistent performance for a long time compared to other catalysts.     

Hydrogen production by steam reforming of LNG over Ni/Al2O3-ZrO2 catalysts: Effect of ZrO2 and preparation method of Al2O3-ZrO2

An Al₂O₃-ZrO₂ support was prepared by grafting a zirconium precursor onto the surface of commercial γ-Al₂O₃. A physical mixture of Al₂O₃-ZrO₂ was also prepared for the purpose of comparison. Ni/Al₂O₃-ZrO₂ catalysts were then prepared by an impregnation method, and were applied to the hydrogen production by steam reforming of liquefied natural gas (LNG). The effect ZrO₂ and preparation method of Al₂O₃-ZrO₂ on the performance of supported nickel catalysts in the steam reforming of LNG was investigated. The Al₂O₃-ZrO₂ prepared by a grafting method was more efficient as a support for nickel catalyst than the physical mixture of Al₂O₃-ZrO₂ in the hydrogen production by steam reforming of LNG. The well-developed tetragonal phase of ZrO₂ and the high dispersion of ZrO₂ on the surface of γ-Al₂O₃ were responsible for the enhanced catalytic performance of Ni/Al₂O₃-ZrO₂ prepared by way of a grafting method.     

Characterization of Supported NiSO4 and Effect of TiO2–ZrO2 Composition on Catalytic Activity for Acid Catalysis

A series of catalysts, NiSO₄/TiO₂–ZrO₂ having different TiO₂–ZrO₂ composition, for acid catalysis was prepared by the impregnation method using an aqueous solution of nickel sulfate. The addition of TiO₂ to ZrO₂ improved the surface area of the catalyst and enhanced its acidity remarkably because of the formation of new acid sites through the charge imbalance of Ti–O–Zr bonding. The binary oxide, TiO₂–ZrO₂ calcined above 600 °C resulted in the formation of crystalline orthorhombic phase of ZrTiO₄. Therefore, NiSO₄/TiO₂–ZrO₂ calcined at 500 °C exhibited a maximum catalytic activity for acid catalysis, and then the catalytic activity decreased with the calcination temperature. The correlation between catalytic activity and acidity held for both reaction, 2-propanol dehydration and cumene dealkylation. NiSO₄ supported on 50TiO₂–50ZrO₂ (TiO₂/ZrO₂ ratio = 1) among TiO₂–ZrO₂ binary oxides exhibited the highest catalytic activity for acid catalysis.     

Trimerization of isobutene over WOx/ZrO2 catalysts

Trimerization of isobutene to produce isobutene trimers has been investigated over WO_x/ZrO₂ catalysts that were obtained by wet-impregnation and successive calcination at high temperatures. Very stable isobutene conversion and high selectivity for trimers are attained over a WO_x/ZrO₂ catalyst obtained by calcination at 700 °C. From the XRD study it can be understood that tetragonal ZrO₂ is beneficial for stable performance; however, monoclinic ZrO₂ is not good for trimerization. Nitrogen adsorption and FTIR experiments suggest that amorphous WO_x/ZrO₂ is inefficient catalyst even though it has high surface area and high concentration of acid sites. The observed performance with the increased selectivity and stable conversion demonstrates that a WO_x/ZrO₂ having tetragonal zirconia, even with decreased porosity and acid sites, is one of the best catalysts to exhibit stable and high conversion, high selectivity for trimers and facile regeneration.     

Improvement of Pt/ZrO2 by CeO2 for high pressure CH4/CO2 reforming

CH₄/CO₂ reforming over Pt/ZrO₂, Pt/CeO₂ and Pt/ZrO₂ with CeO₂ was investigated at 2 MPa. Pt/ZrO₂, which shows stable activity under 0.1 MPa, and Pt/CeO₂ showed gradual deactivation with time at the high pressure. The deactivation was suppressed drastically on Pt/ZrO₂ with CeO₂ prepared by different impregnation order (co-impregnation of Pt and CeO₂ on ZrO₂, and consecutive impregnation of Pt and CeO₂ on ZrO₂). The amount of coke deposition was found insignificant and similar among all the catalysts (including Pt/ZrO₂ and Pt/CeO₂). Catalytic activity after the reaction for 24 h was in agreement with Pt particle size after the reaction for same period, indicating that the difference of the catalytic stability is mainly dependent on the extent of Pt aggregation through catalyst preparation, H₂ reduction, and the CH₄/CO₂ reforming. Pt aggregation and the amount of coke deposition were least pronounced on (Pt–Ce)/ZrO₂ prepared by impregnation of CeO₂ on Pt/ZrO₂ and the catalyst showed highest stability.     

Reduction of NO by CO on Cu/ZrO2/Al2O3 catalysts: Characterization and catalytic activities

ZrO₂, γ-Al₂O₃ and ZrO₂/γ-Al₂O₃-supported copper catalysts have been prepared, each with three different copper loads (1, 2 and 5 wt%), by the impregnation method. The catalysts were characterized by nitrogen adsorption (BET), X-ray diffraction (XRD), temperature programmed reduction (TPR) with H₂, Raman spectroscopy and electronic paramagnetic resonance (EPR). The reduction of NO by CO was studied in a fixed-bed reactor packed with these catalysts and fed with a mixture of 1% CO and 1% NO in helium. The catalyst with 5 wt% copper supported on the ZrO₂/γ-Al₂O₃ matrix achieved 80% reduction of NO. Approximately the same rate of conversion was obtained on the catalyst with 2 wt% copper on ZrO₂. Characterization of these catalysts indicated that the active copper species for the reduction of NO are those in direct contact with the oxygen vacancies found in ZrO₂.     

The role of CeO2–ZrO2 as support in the ZnO–ZnCr2O4 catalysts for autothermal reforming of methanol

Autothermal reforming of methanol for hydrogen production was investigated over ZnO–ZnCr₂O₄ supported on a series of metal oxides (Al₂O₃, CeO₂, ZrO₂ and CeO₂–ZrO₂). CeO₂–ZrO₂ mixed oxides with Ce /Zr molar ratio of 4/1 was found to be the optimal support which showed significant effect on the catalytic activity and selectivity. The ZnO–ZnCr₂O₄/CeO₂–ZrO₂ and ZnO–ZnCr₂O₄ catalysts were characterized by XRD, TEM, H₂-TPR and XPS. The results show that CeO₂–ZrO₂ mixed oxides have significant effect on the catalytic performance and the supported catalyst shows more uniform temperature distribution in the catalyst bed which was mainly due to its reasonable redox properties.     

Selective reduction of NOx by hydrogen and methane in natural gas stationary sources over alumina-supported Pd, Co and Co/Pd catalysts: Part A. On the effect of palladium precursors and catalyst pre-treatment

The aim of the present work is to study the selective reduction of NO_x from natural gas sources. The unburned methane can be used as reductant. Another reductant such as hydrogen can be created in situ, using a microreformer. The results suggest that the NO_x are reduced by H₂ at low temperature, when methane is not activated and at higher temperature the methane is then the main reductant. However, the catalytic behaviour depends on the metal precursor and the catalyst treatment. The most prominent result is obtained on the palladium catalyst prepared from Pd(NH₃)₄(NO₃)₂ precursor. Comparing the reduction and the calcination step in the course of catalyst preparation, one can conclude that calcination lead to the higher activity in deNO_x, since reduced catalysts are oxidized during the deNO_x process.     

Stable carbon dioxide reforming of methane over modified Ni/Al2O3 catalysts

CO₂ reforming of methane was studied over modified Ni/Al₂O₃ catalysts. The metal modifiers were Co, Cu, Zr, Mn, Mo, Ti, Ag and Sn. Relative to unmodified Ni/Al₂O₃, catalysts modified with Co, Cu and Zr showed slightly improved activity, while other promoters reduced the activity of CO₂ reforming. Mn-promoted catalyst showed a remarkable reduction in coke deposition, while entailing only a small reduction in catalytic activity compared to unmodified catalyst. The catalysts prepared at high calcination temperatures showed higher activity than those prepared at low calcination temperature. The Mn-promoted catalyst showed very low coke deposition even in the absence of diluent gas and the activity changed only slightly during 100 h operation. This revised version was published online in July 2006 with corrections to the Cover Date.     

Influence of preparation methods of LaCoO3 on the catalytic performances in the decomposition of N2O

This study reports the potential interest of LaCoO₃ in the catalytic decomposition of N₂O from nitric acid plants. Typically, the exhaust gas contains NO, water and O₂ which usually induce strong inhibiting effects depending on the surface properties of the solids particularly the surface mobility of oxygen from LaCoO₃. Different preparation methods have been implemented, involving citrate route, reactive grinding and the use of templates, which lead to different structural and textural properties examined by X-ray diffraction, transmission electron microscopy and N₂ physisorption. EDX analysis and XPS measurements also revealed that different surface composition may alter subsequent interactions between the surface and the reactants and related catalytic performances. LaCoO₃ prepared by reactive grinding was found to be the most active catalyst due to a high specific surface area but the presence of Fe and Zn impurities inherent to the preparation method were suggested to interfere on the catalytic performances.     

Catalytic behaviour of Cu/ZrO2 and Cu/ZrO2(SO 4 2− ) in the reduction of nitric oxide by decane in oxygen-rich atmosphere

The selective catalytic reduction (SCR) of NO by decane under an oxidising atmosphere has been carried out on Cu/ZrO₂ and Cu/ZrO₂(SO ₄ ^2– ). Zirconia-supported Cu catalysts were prepared by ligand exchange with Cu acetylacetonate followed by calcination at 773 K. The solids obtained were characterised by temperature programmed reduction (TPR) by hydrogen and temperature programmed desorption (TPD) of NO. Cu/ZrO₂ is active and selective in the reduction of NO by decane at low temperature (< 600 K) but oxidises NO to NO₂ between 640 and 770 K. By contrast, whatever the temperature, a total selectivity to nitrogen is obtained with Cu/ZrO₂(SO ₄ ^2– ). About 40% NO conversion to N₂ is observed with GHSV of 70 000 h^–1. The promoting effect of sulfate is attributed to the large increase of acidity and the strong interaction between copper and sulfur species which is evidenced by TPD of NO and TPR by H₂.     

Promoting effect of an aluminum emulsion on catalytic performance of Cu-based catalysts for methanol synthesis from syngas

Copper-based catalysts modified with aluminum precursors having different morphologies for methanol synthesis were prepared and the effect of the addition of aluminum emulsion on the characteristics of the catalyst was studied by using X-ray diffraction (XRD), temperature-programmed reduction (TPR) and differential thermal gravity (DTG). The experiment results show that the copper-based catalyst prepared by mixing a Cu-Zn precipitate with an amorphous aluminum emulsion prepared in advance by precipitating an aluminum salt with ammonia exhibits higher specific surface area and catalytic performance for methanol synthesis from synthesis gas. The catalysts thus prepared were found to have more (Cu,Zn)₂CO₃(OH)₂ phase, from which more Cu/Zn sosoloid was produced during calcination. More sosoloid phase produced and stronger synergy between Cu and ZnO were verified to enhance the activity of the catalyst for methanol synthesis.