Relationships of genotype and slaughter time with the appearance and texture of dry-cured hams

The influence of genetics and slaughter time on the sensory characteristics of dry-cured hams was studied. To this end, 341 dry-cured hams, selected from 1257 pigs from five different crosses, including Duroc, Landrace and Large White, in five slaughters distributed over a year (namely, December 2000, March, April, July and November 2001) were sensorially evaluated according to the ISO 8586-2:1994. The sensory parameters assessed were pastiness, softness, colour, ring colour, crusting and marbling. Analysis of the results revealed that both the genetics and slaughter time had a significant effect on the dry-cured ham quality. Thus, warmest months provide dry-cured hams of the highest quality, but with a higher incidence of crusting. Dry-cured hams with the best sensory evaluation for texture and colour were from crossbreed A [(LR × LW) × DU]; while crossbreed D [(LR × LW × DU) × DU] provided the highest percentage of faulty dry-cured hams, except for incidence of crusting. Other parameters, such as the ham weight, relationship between salting days and ham weight, pH before salting and total weight loss, also influenced the properties of the end-product.     

KCI in Dry Cured Hams: Effect on Trichinae Devitalization and Chemical and Physical Properties

Thirty trichina-infected hams were dry-cured under laboratory conditions for 62 and 69 days using three curing formulations which included the partial (0%, 25% and SO%) substitution of NaCl by KCI. Each treatment rendered the product free of viable trichinae. Sixty commercial hams were processed at a dry-cured ham plant. A high incidence of spoilage (62%) was observed among hams commercially processed. The degree of spoilage appears to be associated with the final sodium plus potassium content of the product. This study suggests that potassium cnhanccs the absorption of curing ingredients thus providing better protection against spoilage microflora. Under minimal processing conditions. both NaCl and KCI have essentially the same ability to devitalize trichinae in drp-cured hams.     

Micronutrients in Italian ham: A survey of traditional products

The study provides original analytical data on the micronutrient profile of some traditional Italian hams, representative of the major ham categories produced in Italy: 4 dry-cured hams (Modena, Nazionale, Parma, San Daniele), 3 cooked hams (Cotto, Scelto, Alta Qualità), 1 smoked ham (Speck). Data on macronutrients (protein, lipid, moisture), energy, trace elements (Fe, Zn, Cu, Mn, Se), B vitamins (B1, B2, PP, B6, B12) and vitamin E level in the 80 Italian hams sampled are reported. Smoked and dry-cured ham were the richest sources of Fe, Zn and Se and, among vitamins, dry-cured ham had the highest level of B2, PP, B6 and B12; cooked ham provided the lowest energy intake. The contribution of ham to micronutrients recommended dietary allowances was estimated: a ham portion (50 g) was a good source especially of Zn and Se providing over 12% of RDA of both; among B vitamins, dry-cured ham greatly contributed to B1 and B6 vitamins RDA (both over 30%).     

Use of computed tomography to study raw ham properties and predict salt content and distribution during dry-cured ham production

Varying salt content in hams of equal brand is a major challenge for Norwegian dry-cured ham producers. This study was thus undertaken to test existing computed tomography (CT) calibration models for salt on entire hams, regarding predictability of salt content at different processing times including final ham and to study salt distribution during processing of dry-cured ham. Twenty-six hams were scanned by computed tomography (CT) 11 times during dry-curing for this purpose. However, previously established calibration models had to be adjusted as they overestimated salt in dry samples. Prediction of ultimate salt content was more accurate approaching the end of the dry-curing process (RMSEP = 0.351-0.595% salt). Inclusion of remaining weight loss improved the prediction accuracy in un-dried samples by approximately 0.1% NaCl. The prediction errors were sufficiently low to be of practical interest.     

A note on the relationships between cured-cooked and dry-cured ham processing yields

Right and left hams from 353 pigs slaughtered at around 100 kg body weight were processed into cured-cooked hams and dry-cured hams, respectively. Weights and yields at various stages of each process, carcass lean content and fresh meat quality traits were registered. Technological yield of cured-cooked processing (saleable cooked ham weight/defatted–deboned fresh ham weight) was more closely correlated to ultimate pH (r = 0.51, p < 0.001) than to carcass leanness (r = −0.13, p < 0.05) whereas the reverse situation – r = 0.15 (p < 0.01) and r = −0.62 (p < 0.001), respectively – was found for technological yield of dry-cured processing (saleable dry ham weight/trimmed fresh ham weight). The correlation between the two technological yields was significantly positive but of fairly moderate magnitude (r = 0.36). The correlation between the overall yields (saleable processed ham weight/entire fresh ham weight) of the two processes revealed to be very close to zero (r = −0.01).     

Creatine and creatinine evolution during the processing of dry-cured ham

Dry-curing of ham involves many biochemical reactions that depend on the processing conditions. The aim of this study was to evaluate the effect of the dry-cured processing on the concentration of creatine, creatinine and the creatinine/creatine ratio. Dry-cured hams under study were salted using three different salt mixtures (100% NaCl; NaCl and KCl at 50% each; and 55% NaCl, 25% KCl, 15% CaCl₂ and 5% MgCl₂) in order to observe its influence on creatinine formation but no significant differences were found between them at any time of processing. However, significant differences between different post-salting times (20, 50 and 80 days) and the ripened hams (7, 9 and 11 months of ripening) were observed. Results showed that creatine and creatinine remain stable once the ripening period is reached. These results were confirmed when analysing dry-cured ham samples submitted to extreme conditions of temperature and time (20, 30, 40 and 70 °C during 0, 20, 40 and 60 min) as well as commercial dry-cured hams with more than 12 months of processing.     

Effect of irradiation on colour and lipid oxidation of dry-cured hams from free-range reared and intensively reared pigs

The effect of irradiation dose (0, 5 and 10 kGy) of vacuum-packaged Iberian dry-cured ham slices from pigs fed on concentrate (CON) or free-range reared (FRG) was studied in relation to TBA-RS, hexanal content and instrumental colour changes. TBA-RS values increased after irradiation in the two sets of hams and the increase was dose-dependent. FRG samples showed higher TBA-RS values than CON samples in all treatments, although differences in the rate of formation of thiobarbituric acid-reactive substances were different in the two types of hams, being higher in CON samples than in FRG ones. Irradiation of dry-cured ham slices significantly increased hexanal contents in both sets of hams. Irradiation produced statistically significant increases in vacuum-packed dry-cured ham slices lightness (L^⁎-value), yellowness (b^⁎-value) and chroma (C^⁎-value). Irradiation resulted in significantly lower hue angle (h°) values and higher a^⁎-values in both sets of hams indicating a redder colour of irradiated samples than non-irradiated, and these changes were greater in FRG samples than in CON samples. Differences in composition characteristics of raw material could play an important role in the irradiation-induced changes on colour and lipid oxidation of vacuum-packaged dry-cured ham slices.Industrial relevanceIberian ham is dry-cured meat product with a high sensory quality due to pig fattening feature and the characteristics of its processing. Both factors lead to a product with characteristic cured red colour of the lean, an intense, characteristic and pleasant flavour, unique in dry-cured hams, derived from intense lipid oxidative phenomena. New commercialization formats of dry-cured Iberian hams include vacuum-packed sliced ham. Although the low Aw, NaCl and nitrite/nitrate contents make dry-cured ham not adequate for the growth of pathogens and spoilage microorganisms (cocci gram+ and yeast), those may be present on the surface of whole hams and reach the sliced product during the final boning, slicing and packaging operations even with the observation of strict hygienic procedures despite the implementation of modern technologies and HACCP systems, constituting a permanent risk of contamination. Dry-cured Iberian ham, as a result of its chemical characteristics, is a product with a long shelf-life at refrigeration temperature, however the risk of spoilage or pathogen growth could increase in the case of temperature abuse for a long stored period. Finally, due to health concerns, salting and curing process of dry-cured Iberian hams tend to a reduction in levels of NaCl and nitrite used. That could increase the risk associated to microorganism presence in dry-cured sliced hams. The use of irradiation could minimizes this risk, however irradiation could have important effects on overall quality of dry-cured Iberian products in which colour and extent of lipid oxidation and lipid oxidation-derived volatile compounds play an important role in consumer acceptation of the product.     

Advances in the ultrasound characterization of dry-cured meat products

In this work, the feasibility of using non-contact ultrasonic techniques (air-coupled and scanning acoustic microscopy, SAM) for characterizing different dry-cured meat products was assessed. Air-coupled ultrasonic measurements were performed on vacuum packaged sliced dry-cured ham, and compared with contact measurements. The average ultrasonic velocity in dry-cured ham was 1846 ± 49 m/s and 1842 ± 42 m/s for air-coupled and contact measurements, respectively. The deviation (1% relative error) between both techniques was related to the influence of the heterogeneous structure and composition of dry-cured ham and the transducer focusing. The SAM was used to characterize dry-cured ham and chorizo samples. B-scan images for dry-cured ham and chorizo showed two dominant reflections from the sample, linked to reflections in the lean and fatty tissues. The results indicate that contact ultrasonic measurements could be replaced by the air-coupled technique, reducing the measuring time and the material handling. On the other hand, SAM technique allows the microscopic characterization of dry-cured meat products.     

Characterization by Volatile Compounds of Microbial Deep Spoilage in Iberian Dry-Cured Ham

Abstract: In the present study, volatile compounds of spoiled dry-cured Iberian ham with deep spoilage or “bone taint” were analyzed and correlated with level of spoilage and the microorganisms detected. Volatile compounds extracted by a solid phase micro-extraction technique were assayed by gas chromatography/mass spectrometry. The spoiled hams were evaluated sensorially, and the correlations among volatile compounds, spoilage level, and microbial counts were studied. The spoiled hams had higher concentrations of hydrocarbons, alcohols, acids, esters, pyrazines, sulfur compounds, and other minor volatile compounds than unspoiled hams. The sensorial analysis showed that the spoilage level of hams correlated with several volatile compounds, most of them associated with Gram-positive catalase positive cocci and Enterobacteriaceae counts. Cyclic compounds such as cyclohexanone, some ethers, and pyrazines should be considered as indicators to monitor incipient microbial deep spoilage in the elaboration of this meat product.     

The effect of NaCl-free processing and high pressure on the fate of Listeria monocytogenes and Salmonella on sliced smoked dry-cured ham

NaCl is an important multifunctional ingredient applied in dry-cured ham elaboration. However, its excessive intake has been linked to serious cardiovascular diseases causing a recent increase in the development of reduced salt products. In the present study Listeria monocytogenes and Salmonella, food-borne pathogens which can cross-contaminate post processed products, were spiked with < 100 CFU/g on slices of both standard (S) and NaCl-free processed (F) (elaborated with KCl + potassium lactate instead of NaCl) smoked dry-cured ham. Although L. monocytogenes and Salmonella counts decreased faster in S ham, pathogens were present in both types of non-pressure treated ham during the entire refrigerated storage period (112 days). Pressurisation at 600 MPa for 5 min caused the elimination of both pathogens in S ham after 14 days. In contrast, Salmonella and L. monocytogenes were present in F ham until days 28 and 56, respectively, indicating that the NaCl-free processed dry-cured ham had lower stability than standard smoked dry-cured ham.     

Ultrasonic assessment of the melting behaviour in fat from Iberian dry-cured hams

The feasibility of using ultrasounds to characterize the melting properties of fat from Iberian dry-cured hams was evaluated. Differential Scanning Calorimetry (DSC) and ultrasonic measurements were used to characterize the fat melting. The ultrasonic velocity in fat decreased with the increase in temperature, showing four different sections (0–4 °C, 4–10 °C, 10–20 °C and 20–24 °C). Ultrasonic velocity was related (R² = 0.99) to the percentage of melted fat (%MEF) showing an increase of 5.4 ms⁻¹ for 1% increase of melted fat (%MEF above 60%). The thermal history did not affect the ultrasonic measurements from 10 to 25 °C and, consequently, this range was the most suitable for classifying Iberian dry-cured products with different genetics and feeding backgrounds. Ultrasonic measurements could be a reliable technique to estimate the %MEF and subsequently the related sensory attributes in Iberian dry-cured ham at 10–25 °C, which is the common temperature range for the consumption of Iberian dry-cured products.     

Influence of low-sodium mixtures of salts on the post-salting stage of dry-cured ham process

The reduction of added sodium chloride in dry-cured ham has been proposed to decrease the amount of sodium in the diet. The effect of substituting sodium chloride by potassium chloride, calcium chloride and magnesium chloride in some physicochemical characteristics of dry-cured ham throughout the post-salting stage was evaluated. The partial replacement of NaCl had significant effects on salt content at the end of the post-salting stage in the traditional process and this significantly affected a_w. The results showed that lower sodium hams, salted with a combination of NaCl and KCl, needed a maximum of 16 days more (32% increase) of post-salting than hams salted with 100% NaCl, while hams salted with a combination of NaCl, KCl, CaCl₂ and MgCl₂ needed a maximum of 26 days more (52% increase).     

Classification of dry-cured hams according to the maturation time using near infrared spectra and artificial neural networks

An attempt to classify dry-cured hams according to the maturation time on the basis of near infrared (NIR) spectra was studied. The study comprised 128 samples of biceps femoris (BF) muscle from dry-cured hams matured for 10 (n = 32), 12 (n = 32), 14 (n = 32) or 16 months (n = 32). Samples were minced and scanned in the wavelength range from 400 to 2500 nm using spectrometer NIR System model 6500 (Silver Spring, MD, USA). Spectral data were used for i) splitting of samples into the training and test set using 2D Kohonen artificial neural networks (ANN) and for ii) construction of classification models using counter-propagation ANN (CP-ANN). Different models were tested, and the one selected was based on the lowest percentage of misclassified test samples (external validation). Overall correctness of the classification was 79.7%, which demonstrates practical relevance of using NIR spectroscopy and ANN for dry-cured ham processing control.     

Carcass and ham quality characteristics of heavy pigs from different genetic groups intended for the production of dry-cured hams

Carcass and ham quality characteristics of pig populations divided by harvest weights — HW (130 and 160 kg) were evaluated to determine the effects of gender (barrows and gilts) and distinct genetic groups — purebred (DUDU) and crossbred Duroc (DULA, DUWI and DULL) as well as purebred Large White (WIWI) on the suitability for use in dry-cured ham production. At 130 kg, DUDU pigs yielded the highest fat thickness of the ham (P < 0.01) and an intramuscular fat content (IMF) of 3.15% in Semimembranosus muscle (SM). DUDU pigs also had a SM pH_u of 5.7. This genetic group met the specifications for dry-cured ham production. No differences could be found in meat quality characteristics between genetic groups harvested at 160 kg. However at this HW, gilts produced significantly (P < 0.05) heavier and leaner hams compared to barrows.     

Processing of dry-cured ham in a reduced-oxygen atmosphere: Effects on sensory traits

The effects of using a reduced-oxygen atmosphere (ROA) ([O₂] < 4.5%) for dry-cured ham processing on sensory traits and on the reduction of the development of “coquera” (development of musty off-odours due to the formation of hollows or cracks between the muscles located around the coxofemoral joint and the subsequent growth of microorganisms and mites in this area) were investigated at two environmental relative humidity conditions in two independent experiments. In Experiment 1, six hams were processed in ROA and six in air for 275 days; in Experiment 2, where a lower RH than in Experiment 1 was applied, six hams were processed in ROA for 289 days, six for 214 days in air + 75 d in ROA, and six in air for 289 days. Sensory analyses were performed on the final product. The use of ROA increased brightness, external redness, white film, pastiness, bitterness and raw meat, metallic and pigsty flavours and reduced musty odour, external matured odour, sweetness, aged and matured flavours and overall liking, these changes being more important when ROA was used during the whole process. The drying of hams in ROA is considered inadequate to produce traditional dry-cured hams because it has negative effects on some sensory properties.     

基于智能感官与人工感官评价的中国三大干腌火腿风味特性分析

以我国三大干腌火腿金华火腿、宣威火腿和如皋火腿三个不同年份或等级的火腿为研究对象,分别采用人工感官评价和电子鼻、电子舌智能感官技术分别对香气与滋味进行研究。人工感官评价结果显示,肉香味、腌制味和油脂香是三大火腿的特征香气,如皋和金华火腿中2年/优级和3年陈/特级的干腌火腿较于1级/1年陈具有更加浓郁的肉香,而1年陈/1级火腿的酸味更为明显。电子鼻和电子舌数据的主成分分析(Principal component analysis,PCA)结果表明,不同干腌火腿样品均能实现良好区分。1年陈/1级与2年/优级、3年陈/特级干腌火腿气味轮廓相差较远,金华火腿与宣威2、3年陈的火腿香气和滋味轮廓均比较接近。采用软独立建模分类法(Soft independent modeling class analogy,SIMCA)构建了干腌火腿的判别模型,以三个产地最优干腌火腿为标准样品的等级鉴别模型能够实现对其他年份干腌火腿的有效判别。说明不同年份的火腿风味变化呈现一定规律,可利用智能感官技术对火腿进行快速有效的等级鉴别。     

Occurrence of ochratoxin A in raw ham muscle,salami and dry-cured ham from pigs fed with contaminated diet

Pork meat-derived products can contribute to the overall ochratoxin A intake, either by carry-over effect, or by environmental mould population cross-contamination. In order to assess the role of these different contamination routes, a study was carried out with pigs challenged orally with OTA contaminated feed at subchronical level. After slaughtering, thighs and minced meat from control and treated groups were transformed into dry-cured hams and salami, respectively, which were analysed for OTA determination after ripening. From collected data, the carry-over in muscle was generally low, whereas a significant contribution to the OTA contamination in dry-cured hams was due to toxinogenic mould population growing on their surface during ripening. Finally, a survey of different types of dry-cured ham (n = 110), from the Italian market, was performed, showing the occurrence of OTA on the surface portion in 84 out of 110 samples with a median value of 0.53 μg/kg and in the inner core in 32 out of 110 samples with a median value lower than 0.1 μg/kg.     

Estimation of dry-cured ham composition using dielectric time domain reflectometry

Development of real-time, non-destructive methods to characterize dry-cured ham is of interest to the food industry. Since dielectric properties change depending on the composition of the food product studied, time domain reflectometry (TDR) could be a useful method to characterize dry-cured ham. In this study, samples with different compositions were measured with a TDR device equipped with an open-ended coaxial line sensor. Partial least square regression (PLSR) analysis was used to develop predictive models to determine salt, water and fat contents and a_w in dry-cured ham. Results show that salt content (RMSEV = 0.22%), water content (RMSEV = 1.67%) and a_w (RMSEV = 0.0087) can be accurately determined, though fat content is determined with less precision (RMSEV = 2.81%). Saltiness, dryness and fatness of the samples, in the studied range, did not affect the accuracy of the predictions. Developed predictive models were accurate enough to consider the TDR device as a useful tool for characterizing and classifying dry-cured ham in industry.     

Data Mining on MRI-Computational Texture Features to Predict Sensory Characteristics in Ham

In this study, data mining technique was applied on computational texture features obtained from the analysis of magnetic resonance imaging (MRI) of hams, with the main objective of determining sensory attributes of dry-cured ham non-destructively. For that, fresh and dry-cured hams were scanned and then the MRI images were analyzed by three methods of computational texture features. Data mining was applied on the computational texture features from fresh and dry-cured hams for obtaining prediction equations of the sensory attributes of dry-cured hams. The correlation coefficient (R) was used to analyze the results. Accurate prediction was found for 13 sensory attributes as a function of computational texture features of fresh ham, and three from dry-cured ham. In addition, a sensory analysis of dry-cured hams was also carried out to validate the predicted results. Similar values were found between the predicted attributes and those determined by sensory analysis. Thus, it is possible to predict sensory attributes of dry-cured hams by applying data mining on computational texture features of MRI from fresh and dry-cured hams. This supposes the chance of determining non-destructively sensory attributes of dry-cured hams, even before the curing process starts.